STEREO KIT P/N APPLICATION BEFORE YOU BEGIN KIT CONTENTS. Instr Rev 01 03/16 Page 1 of 11. E2, E4, E6, and el XD
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1 STEREO KIT P/N APPLICATION E2, E4, E6, and el XD BEFORE YOU BEGIN Read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information. KIT CONTENTS This Kit includes: REF QTY PART DESCRIPTION PART NUMBER 1 1 Antenna Assembly, Amplified Speaker Audio Receiver Assembly Stereo Harness Panduit Strap, 11" Routing Clip Screw - 4 mm X 0.7 X 10 mm Screw - M3 X 0.5 X Instr Rev 01 03/16 Page 1 of 11
2 REF QTY PART DESCRIPTION PART NUMBER 9 8 Hex Nut - M3 X Washer - 11/64 X 3/8 X 1/ Instructions TOOLS REQUIRED Side Cutter Phillips Screw Driver Flat Head Screw Driver 13mm Socket Ratchet 8mm Socket Jig Saw/Hole Saw/Dremel ½" Socket 3.5mm Drill Bit Electric Drill 6mm Socket 5mm Hex Socket IMPORTANT Your STEREO KIT is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown. ASSEMBLY TIME Approximately 75 minutes INSTALLATION INSTRUCTIONS 1. Place vehicle in PARK. Turn key to OFF position and remove from vehicle. 2. Flip open charge port door and remove two thumb screws (A). Pull the hood in direction of arrow (parallel to ground) and remove from vehicle. 3. Disconnect the front vehicle main connector (B). Instr Rev 01 03/16 Page 2 of 11
3 4. Battery access cover removal. a. For E2, E4, and E6: Remove rear battery access cover (C). NOTE Battery access cover is attached with Velcro to the rear aluminum frame. 5. Disconnect battery pack in the rear of the vehicle. Disconnect the most negative terminal (F) (this will be always most forward and RH negative terminal of your battery pack) and temperature sensor (G) by removing screw (H) and washers (J) (K). Use 13mm socket and ratchet for hardware removal. b. For el XD: Remove six socket head screws (D) and three screws (E) using 5mm socket and ratchet to remove rear battery access cover (C). 6. Using wire cutter or flat head screw driver, remove eight push rivets (M) from upper dash panel (L). Slowly lift upper dash panel and disconnect the switch (N). Instr Rev 01 03/16 Page 3 of 11
4 7. Remove five push darts (Q) from lower dash panel (P) and use Phillips screw driver to remove parking brake handle (R). Use 13mm socket and ratchet for push darts removal. 9. Cut out holes in the lower dash panel (P) for speakerswand stereoemounting in marked area (highlighted in yellow) using templates provided at the end of the instructions. Use jig saw or hole saw or dremel and 3.5mm drill bit and drill for cutting holes. NOTE Before cutting holes for speaker installation, align outer circle of template with circular face as shown on lower dash panel. Cut out hole in the inside of inner circle (highlighted in yellow) for speaker mounting. Also, drill four holes for speaker hardware installation. Before Cut After Cut 8. Disconnect the CPI gauge connector (S) along with the USB port connectors (T) and remove the lower dash panel (P) from vehicle. Instr Rev 01 03/16 Page 4 of 11
5 10.Install speakerswusing screwsi, washersa, and nutsoin the cut outs using 6mm socket and ratchet and Phillips screw driver. Install stereoe in the central cut out as shown. NOTE Hand tighten speaker mounting nutso. 12.Reinstall parking brake handle (R) using Phillips screw driver. 11. Reinstall lower dash panel (P) with the stereo and speakers to the vehicle using push darts (Q) removed in Step Reconnect the CPI gauge connector (S) and USB port connectors (T) and secure the back of the stereoeto the steel dash frame using the Phillips screwu. Use Phillips screwdriver for installation. NOTE Hand tighten the Phillips screwu. Instr Rev 01 03/16 Page 5 of 11
6 14. Adhere the antenna q to the front aluminium dash frame (U) and plug antenna into the stereo e and hook up to the accessory block (V) as shown. Use 8mm socket and ratchet for installation. 15. Install stereo harness r and connect to stereo e, speakers w, and accessory power block (V) as shown. NOTE Front harness has not shown for better clarity. Ref Terminal (Color) X Ground (Black) Y ACC (Red) Instr Rev 01 03/16 Page 6 of 11
7 Ref W X Y Terminal (Color) Battery Positive (Red) Ground (Brown) ACC (Red/ White) 16.Secure harness using zip tiestand routing clips y in the locations shown. Use side cutter for cutting zip ties. IMPORTANT Ensure wiring doesn't interfere with the steering shaft. 17.Reinstall upper dash panel (L) using rivets (M) removed in Step 6. Reconnect the switch (N). 18.Reconnect the main vehicle disconnect (B) and battery pack most negative terminal (F) and temperature sensor (G). 19.Reinstall battery access cover panel (C) and the hood with thumb screws (A). Instr Rev 01 03/16 Page 7 of 11
8 THIS PAGE IS INTENTIONALLY LEFT BLANK Instr Rev 01 03/16 Page 8 of 11
9 Speaker Template 3.000mm mm mm Instr Rev 01 03/16 Page 9 of 11
10 THIS PAGE IS INTENTIONALLY LEFT BLANK Instr Rev 01 03/16 Page 10 of 11
11 Stereo Template mm mm Instr Rev 01 03/16 Page 11 of 11
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