4 PIECE CORDLESS GIFT SET

Transcription

1 4 PIECE CORDLESS GIFT SET User Guide & Warranty After Sales Support Now you have purchased a Power Craft product you can rest assured in the knowledge that as well as your 3 year parts and labour warranty you have the added peace of mind of dedicated helplines and web support. CDM6180 Ma-GB-IRE indd 1 AFTER SALES SUPPORT UK HELPLINE NO IRELAND HELPLINE NO WEB SUPPORT Model number: PAC-18/4K ART.NO: CDM6180 8/10/11 10:32:30 AM

2 Contents 3 Introduction 6 Machine specifications 8 Packing contents 9 Safety instructions 16 Drill operation 18 Angle grinder operation 25 Jigsaw operation 27 Torch operation 28 Maintenance 31 Warranty Model Number: PAC-18/4K 2 CDM6180 Ma-GB-IRE indd 2 8/10/11 10:32:30 AM

3 Introduction Congratulations on choosing to buy a Power Craft product. By doing so you now have the assurance and peace of mind that comes with purchasing a product made by one of Europe s leading brand. All products brought to you by Power Craft are manufactured to the highest standards of performances and safety, and, as part of our philosophy for customer service and satisfaction, are backed by our comprehensive 3 Year Warranty. We hope you will enjoy using your purchase for many years to come. 4 Piece Cordless Gift Set Always read the instructions for electrical products carefully before use. It will help you understand your product better and avoid unnecessary risks. Keep this instructions manual in a safe place for future use. Model Number: PAC-18/4K 3 CDM6180 Ma-GB-IRE indd 3 8/10/11 10:32:30 AM

4 Machine specifications cordless drill The cordless drill is suitable for use as a screwdriver and regular drill. Any other application is specifically excluded Fig. A Product information Fig. A 1. On/off switch 2. Torque setting ring 3. Chuck 4. Battery 5. Direction switch Technical specifications (drill) No load speed 0-900/min Chuck keyless, 10 mm Max. drill capacity In steel 10 mm In wood 20 mm In aluminium 13 mm Max. torque 10 Nm Number of torque settings 16 + drill Sound pressure level db(a) Sound power level db(a) Vibration Drilling in metal m/s 2 Weight 0.9 kg Model Number: PAC-18/4K 4 CDM6180 Ma-GB-IRE indd 4 8/10/11 10:32:30 AM

5 Machine specifications angle grinder The angle grinder is developed for grinding and roughing of metal and stone Fig. B Product information Fig. B 1. Trigger 2. Safety guard 3. Flange nut 4. Disc 5. On/off switch Technical specifications (angle grinder) No load speed 5500/min Disc diameter 100 mm Sound pressure level db(a) Sound power level db(a) Vibration m/s 2 Weight 0.65 kg Model Number: PAC-18/4K 5 CDM6180 Ma-GB-IRE indd 5 8/10/11 10:32:31 AM

6 Machine specifications jigsaw The jigsaw can be used to cut workpieces of various materials (wood, aluminium, plastic, metal etc.) precisely to size and in any desired shape Fig. C Product information Fig. C 1. On/off trigger 2. Trigger locking button 3. Bottom plate 4. Guard 5. Allen key 6. Saw buckle 7. Angle adjustment Technical specifications (jigsaw) No load speed 2300/min Max. saw capacity in wood 50 mm Saw stroke 15 mm Cutting angle 0-45 Saw blade Universal; T-type Sound pressure level db(a) Sound power level db(a) Vibration Cutting wood m/s 2 Cutting metal m/s 2 Weight 0.85 kg Model Number: PAC-18/4K 6 CDM6180 Ma-GB-IRE indd 6 8/10/11 10:32:31 AM

7 Machine specifications torch This torch is perfect for illuminating a specific area Fig. D Product information Fig. D 1. On/off switch 2. Swivel action head 3. Ring Technical specifications (torch) Bulb Torch-head Weight 8 W Swivel action head 0.2 kg Technical specifications (general) Output voltage 24 V, 1.8A Input voltage battery charger V~ Frequency battery charger 50 Hz Capacity battery 1300 mah (NiCd) Charging time charger 1 hour Model Number: PAC-18/4K 7 CDM6180 Ma-GB-IRE indd 7 8/10/11 10:32:32 AM

8 Packing contents Packing contents 1 Cordless drill 1 Cordless angle grinder 1 Cordless jigsaw 1 Torch 1 Quick charger 2 Batteries 18 V 6 HSS drill bits for steel 1 Double sided bit 6 Screwdriver bits & 1 bit holder 5 Jigsaw blades (4x wood, 1x steel) 1 Allen key (3 mm) 2 Grinding discs 2 Wrenches 1 Instruction manual 1 Quick start guide 1 After Sales card Check the machine, loose parts and accessories for transport damage. Model Number: PAC-18/4K 8 CDM6180 Ma-GB-IRE indd 8 8/10/11 10:32:32 AM

9 Safety instructions Explanation of symbols In this manual and/or on the machines the following symbols are used: Read the instructions carefully. Class II machine-double insulation-you don t need earthed plug. Conformity with the relevant EU safety directives. Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual. Indicates electrical shock hazard. Immediately unplug the plug from the mains electricity in the case that the cord gets damaged and during maintenance Wear a dust mask. Working with wood, metals and other materials may produce dust that is harmful to health. Do not work with material containing asbestos! Wear ear and eye protection. Indoor use only Always recycle batteries Never throw batteries into open fire Faulty and/or discarded electrical or electronic apparatus have to be collected at appropriate recycling locations. Model Number: PAC-18/4K 9 CDM6180 Ma-GB-IRE indd 9 8/10/11 10:32:33 AM

10 Safety instructions General safety instructions Warning! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term power tool in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. Save these instructions. 1) Work area a. Keep work area clean and well lit. Cluttered and dark areas invite accidents. b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gasses or dust. Power tools create sparks which may ignite the dust of fumes. c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. Always use the tool in conjunction with a residual circuit breaker device. 3) Personal safety a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection Model Number: PAC-18/4K 10 CDM6180 Ma-GB-IRE indd 10 8/10/11 10:32:33 AM

11 Safety instructions used for appropriate conditions will reduce personal injuries. c. Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. h. Use clamps or a vice to hold work. It s safer than using your hand and it frees both hands to operate tool. 4) Power tool use and care a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g. Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be Model Number: PAC-18/4K 11 CDM6180 Ma-GB-IRE indd 11 8/10/11 10:32:33 AM

12 Safety instructions performed. Use of the power tool for operations different from intended could result in hazardous situation. h. Damaged switches must be replaced at a customer service repair centre. Do not use power tools that cannot be switched on and off. i. Do not leave power tools unattended while they are switched on. Always switch off the tool and wait until it has come to a full standstill before leaving. j. If the mains cable has been damaged, it must be replaced with a special mains cable. These can be obtained from the manufacturer or the manufacturer s customer service department. The mains cable may only be replaced by the manufacturer, the manufacturer s customer service department or equally qualified persons. 5) Battery tool use and care a. Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents. b. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. c. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. d. When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns of a fire. e. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritations or burns. 6) Service a. Please use a qualified expert who uses original replacement parts to repair your power tool. This will ensure proper functioning of the power tool. b. Caution! The use of any accessories or additional tools other than those recommended in this manual may lead to an increased risk of injury. Only use original replacement parts. Model Number: PAC-18/4K 12 CDM6180 Ma-GB-IRE indd 12 8/10/11 10:32:33 AM

13 Safety instructions Important safety advice concerning the battery pack & battery charger If you should come into contact with any acid from the Battery pack, wash the affected parts with water immediately. If acid should come into contact with the eyes, rinse them immediately with water and seek medical advice as soon as possible. 1. Before using both the battery pack and the battery charger, make sure you have read and understood the operating instructions and safety information. 2. Only use the battery pack with the battery charger provided using other chargers could be dangerous. 3. Keep the battery pack, tool and battery charger away from damp and wet conditions. 4. Before using the battery charger, check all wires are properly connected. 5. If any wires on the charger are damaged, do not use it until these have been replaced. 6. When the charger is not in use it should not be plugged in. When unplugging, do not pull the plug out by the cable. 7. If the charger breaks down or suffers from other technical problems, take it to a recognised dealership to be checked before using it again. Any damaged parts must be replaced. 8. Take care when handling the battery pack, do not drop it or knock it against other things. 9. Never attempt to repair the battery charger or battery pack yourself; this can be extremely dangerous. Repairs should always be carried out by a recognised dealership. 10. Always unplug the charger before cleaning or carrying out any other maintenance on it. 11. Do not attempt to charge the battery pack in temperatures of below 10 degrees or above 40 degrees centigrade. 12. The air vents on the battery charger must be kept unblocked. 13. The battery pack must not be short-circuited. When an apparatus short-circuits, the strength of the electric current is increased. This can cause the apparatus to over heat, catch fire or even explode, causing damage and also endangering the operator. Model Number: PAC-18/4K 13 CDM6180 Ma-GB-IRE indd 13 8/10/11 10:32:33 AM

14 Safety instructions To avoid this: Firstly do not connect any wires to the terminals of the battery pack; Ensure that no metal objects (nails, coins, paper-clips) are caught in the opening of the battery pack; Do not expose the battery pack to water or rain. 14. If the battery pack is broken or can no longer be re-charged it must be properly disposed of. 15. Never throw the battery pack into water or a fire it may explode. Electrical safety Warning! When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury. Read all these instructions before attempting to operate this product and save these instructions. Always check that the voltage on the batterypack corresponds to the voltage on the rating plate. Also check that your mains voltage corresponds to the input voltage of the battery charger. The machine is double insulated in accordance with EN60335; therefore no earth wire is required. Charging batteries Position the battery in the battery charger as indicated in the illustration. Plug in the battery charger. The green light is then illuminated, red light flashing. As soon as both green light and red light are illuminated, charging has finished and the accumulator is ready for use. Only use the battery charger in a dry environment at a temperature between 5 C and 40 C. The battery on the machine you have purchased is not charged up. Before using it for the first time leave it to charge for 1-2 hours in order for it to reach its full capacity. The total capacity of the battery will be reached after it has been charged 4 5 times. Model Number: PAC-18/4K 14 CDM6180 Ma-GB-IRE indd 14 8/10/11 10:32:33 AM

15 Safety instructions If the machine is not going to be used for a long period of time, recharge the battery before storing. From time to time recharge the battery for a short period of time, to prevent it from running down. Store the battery separately in the plastic case. Discharging the battery Not only charging batteries is important, discharging is of equal importance or even greater importance. When the battery is charged the machine has to be used until you start noticing that the power is diminishing and that the maximum rotational speed is not reached. The battery is almost discharged now. Only now can you start charging the battery. If you charge the battery while it is still charged for say one-third of capacity, the so-called memory effect can occur. Since during charging only the discharged part of the battery capacity of the battery is being charged now, the battery can start crystallizing in the one-third that is still charged. This part of the battery capacity can never be used afterwards. Do not discharge the battery to the minimum. As soon as you notice that the power or the maximum rotational speed is diminishing, you have to charge the battery. When you proceed using the drill and the battery becomes fully discharged, the so-called switch of poles effect can occur. The polarity of the battery poles will be switched: the + will become - and the - will become the +. Once this has occurred the polarity will remain switched during loading and this will damage the battery irreparable. When the machine is not being used over a longer period of time, the battery has to be charged fully first. The battery has to be stored in a charged condition. Model Number: PAC-18/4K 15 CDM6180 Ma-GB-IRE indd 15 8/10/11 10:32:34 AM

16 Drill operation Fitting and removing drill bits In addition to drill bits, the tool can also accommodate screwdriver bits with a hexagonal shaft. Loosen the drill chuck (3) by rotating the hand-grip. Insert the shaft of the drill bit into the chuck. Tighten the drill chuck so that the drill bit is firmly clamped. Rotate the drill chuck in the opposite direction when you wish to change the bit. Operation Hold the appliance firmly and press the drill bit steadily onto the workpiece. Do not overload the appliance.only use drill bits with no visible wear. Worn drill bits will have a bad effect on the functioning of the appliance. Adjusting the torque The appliance has 16 different torque settings with which to set the power for driving and removing screws. Set the torque adjustment ring (2) to the desired position. The available torque settings are indicated on the adjustment ring by the numbers 1 to 8 and by dots between the figures to define intermediate settings (16 in total). You should preferably choose as low a setting as possible when using the screwdriver. Select a higher setting if the motor slips. Driving and removing screws Set the direction reversing switch (5) to position R in order to drive screws. Set the direction reversing switch to position L in order to remove screws. Drilling Rotate the torque adjustment ring (2) to the drilling position. Ensure that the direction reversing switch (5) is always set to R during drilling. Model Number: PAC-18/4K 16 CDM6180 Ma-GB-IRE indd 16 8/10/11 10:32:34 AM

17 Drill operation Switching the device on and off Fig. A Depress the on/off switch (1). It regulates the speed of the appliance by transmitting power to the motor. Release the on/off switch (1) to halt the drill chuck immediately. Move the direction reversing switch (5) to the centre in order to lock the appliance in its disabled state. Only lay down the appliance when it has stopped running completely. Do not place it on a dusty surface as particles of dust could get into the mechanism. Model Number: PAC-18/4K 17 CDM6180 Ma-GB-IRE indd 17 8/10/11 10:32:34 AM

18 Angle grinder operation Safety Warnings Common for Grinding or Abrasive Cutting-Off Operations a) This power tool is intended to function as a grinder. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. b) Operations such as sanding, cutting, wire brushing or polishing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury. c) Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation. d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart. e) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. f) The arbour size of wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool. Accessories with arbour holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of Model Number: PAC-18/4K 18 CDM6180 Ma-GB-IRE indd 18 8/10/11 10:32:34 AM

19 Angle grinder operation the workpiece or of a broken accessory may fly away and cause injury beyond the immediate area of operation. j) Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessories contacting a live wire may make exposed metal parts of the power tool live and shock the operator. k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory. l) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control. m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. n) Regularly clean the power tool s air vents. The motor s fan will draw dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. o) Do not operate the power tool near flammable materials. Sparks could ignite these materials. p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite to the accessory s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on the direction of the wheel s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below. a) Maintain a firm grip on the power tool and position your body and arm Model Number: PAC-18/4K 19 CDM6180 Ma-GB-IRE indd 19 8/10/11 10:32:34 AM

20 Angle grinder operation to allow you to resist kickback forces. Always use the auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken. b) Never place your hand near the rotating accessory. Accessories may kickback over your hand. c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in the opposite direction to the wheel s movement at the point of snagging. d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback. e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control. Safety Warnings Specific for Grinding and Abrasive Cutting-Off Operations: a) Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. b) The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect operator from broken wheel fragments and accidental contact with wheel. c) Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter. d) Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges. e) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool are not suitable for the higher speed of a smaller tool and may burst. Additional Safety Warnings Specific for Abrasive Cutting-Off Operations: a) Do not jam the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the Model Number: PAC-18/4K 20 CDM6180 Ma-GB-IRE indd 20 8/10/11 10:32:34 AM

21 Angle grinder operation wheel in the cut and the possibility of kickback or wheel breakage. b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you. c) When the wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding. d) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully reenter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece. e) Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel. f) Use extra caution when making a pocket cut into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback. Special safety instructions Check that the maximum speed indicated on the grinding disc corresponds to the maximum speed of the machine. The speed of the machine must not exceed the value on the grinding disc. Make sure that the dimensions of the grinding disc correspond to the specifications of the machine. Make sure that the grinding disc has been mounted and fastened properly. Do not use reducing rings or adapters to make the grinding disc fit properly. Treat and store grinding discs in conformance with the supplier s instructions. Do not use the machine for grinding workpieces with a maximum thickness exceeding the maximum grinding depth of the grinding disc. Do not use grinding discs for deburring. When grinding discs have to be mounted on the thread of the spindle, make sure that the spindle has sufficient thread. Make sure that the spindle is sufficiently protected and does not touch the grinding surface. Before use, inspect the grinding disc for any damage. Do not use grinding Model Number: PAC-18/4K 21 CDM6180 Ma-GB-IRE indd 21 8/10/11 10:32:34 AM

22 Angle grinder operation discs which are cracked, ripped or otherwise damaged. Before use, let the machine run idle for 30 seconds. Immediately switch off the machine in case of abnormal vibrations or occurrence of another defect. Carefully inspect the machine and grinding disc before switching the machine on again. Make sure that sparks do not put people into danger or that they contact highly flammable substances. Make sure that the workpiece is sufficiently supported or clamped. Keep your hands away from the surface to be cut. Always wear safety goggles and hearing protection. If desired or required also use another kind of protection such as an apron or helmet. Ensure that mounted wheels and points are fitted in accordance with the manufacturer s instructions. Ensure that blotters are used when they are provided with the bonded abrasive product and when they are required. Never use the tool without a guard. For tools intended to be fitted with threaded hole wheel, ensure that the thread in the wheel is long enough to accept the spindle length. Ensure that ventilation openings are kept clear when working in dusty conditions. If it should become nessesary to clear dust, first remove the battery from the tool (use non metallic objects) and avoid damaging internal parts Model Number: PAC-18/4K 22 CDM6180 Ma-GB-IRE indd 22 8/10/11 10:32:34 AM

23 Angle grinder operation Mounting a grinding disc Fig. B Use grinding discs of the correct dimension. Use fibre reinforced grinding discs only. The grinding disc must not touch the edge of the guard. Use the spindle wrench to stop the spindle from turning Remove the flange nut (3) from the spindle using the flange key. Position the grinding disc (4) on the flange. Place the flange nut on the spindle and tighten it using the flange key. Use the spindle wrench to prevent the spindle from turning. Mounting grinding discs and roughing discs The following grinding discs can be used with this grinder: For deburring: grooved, fibreglass reinforced type 27. Dimensions Ø 100 x 16 mm. When using thick (4-8 mm) discs, make sure to mount the flange nut with the protrusion to the outside. When using thin (2.5-4 mm) discs, make sure to mount the flange nut with the protrusion to the inside. If you use normal grinding discs they should always be fibreglass reinforced. Operation Hold the machine away from the workpiece when turning it on and off because the grinding disc could damage the workpiece. Clamp the workpiece firmly or use another method to ensure that it cannot move while working. Check the discs regularly. Worn grinding discs have a negative effect on the machine s efficiency. Change to a new grinding disc in good time. Always first turn the machine off after use before removing the plug from the socket. Deburring An angle of inclination of 30º to 40º will give the best results when deburring. Move the machine back and forth using light pressure. This will prevent the workpiece from discolouring or becoming too hot and will avoid making grooves. Model Number: PAC-18/4K 23 CDM6180 Ma-GB-IRE indd 23 8/10/11 10:32:35 AM

24 Angle grinder operation Never use abrasive cutting discs for deburring work! Cutting Maintain firm contact with the workpiece to prevent vibration and do not tilt or apply pressure when cutting. Use moderate pressure when working, appropriate to the material that is being worked on. Do not slow down grinding discs by applying sideways counter pressure. The direction in which you want to cut is important. The machine must always work against the direction of the cut; so never move the machine in the other direction! There is the risk that the machine will catch in the cut causing kickback and that you will lose control. Switching the machine on Fig. B Slide the On/off switch (5) down to the On position. Press the trigger (1) to start the machine. Switching the machine off Fig. B Release the trigger (1) to stop the machine. Slide the On/off switch (5) to switch the machine off. Model Number: PAC-18/4K 24 CDM6180 Ma-GB-IRE indd 24 8/10/11 10:32:35 AM

25 Jigsaw operation Special safety instructions 1. Check the following points: Has the saw lost any teeth and is it showing cracks or fractures? If so, replace the saw immediately. Is there enough room under the workpiece so that the saw does not come into contact with the floor or work table as it moves up and down? Do the teeth of the saw point upwards? 2. Always wear protective goggles when using the appliance. 3. Maintain the appliance carefully. 4. Do not use the appliance in a wet environment. 5. Do not use the appliance for material which contains asbestos. 6. Never leave the jigsaw unattended. Using the appliance 1. Clamp the workpiece that you will be sawing firmly into place. 2. Remove any wood residue that is near the saw or stuck to the surface of the saw; do not use your hand for this. Switch the appliance off before removing any residue! 3. Always switch the jigsaw on in idle, i.e. switch the saw on before bringing it into contact with the workpiece. 4. When sawing the wood watch out for knots, nails, cracks and/or dirt deposits. These can cause the saw to jam dangerously. Also watch out for this with waste wood. This often requires less careful sawing, so there is a danger that you may not be quite so careful about watching out for irregularities in the wood. 5. Do not saw workpieces that are thicker than the length of the saw. 6. Do not touch metal parts of the jigsaw when sawing in walls or floors in which there could be electricity cables. Hold the jigsaw tightly with both hands on the plastic grip so that you do not touch parts that could become live if you accidentally saw through an electricity cable. 7. When you have finished sawing, switch off the appliance first and wait until the saw comes to a standstill before removing it from the workpiece. 8. Do not use long extension cables. 9. Keep the plastic guard in place while the saw is in use. Model Number: PAC-18/4K 25 CDM6180 Ma-GB-IRE indd 25 8/10/11 10:32:35 AM

26 Jigsaw operation Assembling saw To assemble the saw, proceed as follows: 1. Loosen the two socket head screws at the front with the Allen key supplied. 2. Place the saw in the saw buckle (6). Make sure that the teeth point upwards and forward. The smooth side of the saw must rest against the wheel. 3. Push the saw as far into the buckle as possible. 4. Secure the saw by tightening the two socket head screws again. Make sure that the socket head screws are tightened evenly so that the saw blade sits correctly in the saw buckle. A crooked blade can result in an unsatisfactory cut. Adjusting the bottom plate Adjust the angle of the bottom plate (3) as follows: 1. Loosen the socket head screw (7) with the Allen key supplied. 2. Move the bottom plate forward slightly to unlock it. 3. Turn the bottom plate to the right or left in the desired sawing angle. You can read this on the protractor. The maximum sawing angle is 45º. 4. Push the bottom plate backward again to interlock it. 5. Tighten the socket head screw again. Operation Start: Depress the on/off trigger (1) and, at the same time, depress the trigger locking button (2). Stop: Release the on/off trigger. Model Number: PAC-18/4K 26 CDM6180 Ma-GB-IRE indd 26 8/10/11 10:32:35 AM

27 Torch operation Operation Switch on and off the torch with the sliding-switch (1) Point the swivel action head in the desired direction (2) Replacing the bulb Remove the ring (3) by turning it anti-clockwise Remove the transparant glass Pull the bulb gently Replace the bulb with the same type (18 V/8 W) Model Number: PAC-18/4K 27 CDM6180 Ma-GB-IRE indd 27 8/10/11 10:32:35 AM

28 Maintenance Mains plug replacement If the moulded 3-pin plug attached to the unit is damaged and needs replacing, it is important that it is correctly destroyed and replaced by an approved BS 1363 fused plug and that the following wiring instructions are followed. The wires in the mains cable are coloured in accordance with the following code: blue neutral brown live As the colours of the wires in the mains cable of the unit may not correspond to the coloured markings identifying the terminals in the plug, proceed as follows: - The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black. - The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured red. Make sure that the machine is not live when carrying out maintenance work on the motor. These machines have been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper machine care and regular cleaning. Cleaning Clean the housing regularly with a soft cloth, preferably every time it is used. Keep the ventilating apertures free from dust and dirt. Remove stubborn dirt with a soft rag moistened in soapy water. Do not use any solvents such as petrol, alcohol, ammonia, etc. as such substances can damage the plastic parts. Lubrication These machines don t need any extra lubrication. Faults Should a fault occur, e.g. after wear of a part, please contact the service address on the warranty card. Model Number: PAC-18/4K 28 CDM6180 Ma-GB-IRE indd 28 8/10/11 10:32:35 AM

29 Maintenance Environment To prevent damage during transport, the appliance is delivered in a packaging which consists largely of reusable material. Therefore please make use of options for recycling the packaging. Faulty and/or discarded electrical or electronic apparatus has to be collected at the appropriate recycling locations. Do not dispose of power tools into domestic waste. According to the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national legislation, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way. NiCd batteries are recyclable. Take NiCd batteries to an authorised repair agent or a local recycling station. Do not dispose of batteries into domestic waste. Warranty The guarantee conditions can be found in the back of this manual. Model Number: PAC-18/4K 29 CDM6180 Ma-GB-IRE indd 29 8/10/11 10:32:35 AM

30 Vibration guide lines Vibration level The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 60745; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned - using the tool for different applications, or with different or poorly maintainted accessories, may significantly increase the exposure level - the times when the tool is switched off or when it is running but not actually doing the job, may signifi cantly reduce the exposure level Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns Model Number: PCS-360/2LK PAC-18/4K 30 CDM6180 Ma-GB-IRE indd 30 8/10/11 10:32:35 AM

31 Warranty EC DECLARATION OF CONFORMITY We Ferm B.V. Lingenstraat 6, 8028 PM Zwolle, The Netherlands declare that the design and construction of the following machine, in the form supplied by us, comply with the requirements of the appropriate EC directives. Product Description: 4 Piece Cordless Gift Set Model: PAC-18/4K Appropriate EC directives: 2006/42/EC, 2006/95/EC, 2004/108/EC, 2002/95/EC, 2002/96/EC Applicable harmonised norms: EN , EN , EN , EN , EN , EN , EN , EN , EN , EN , EN , EN50366, EN55015, EN61547 I. Mönnink CEO Ferm B.V. 06/2011 WARRANTY CERTIFICATE Year of manufacture: 06/ Piece Cordless Gift Set PAC-18/4K Congratulations! You have made an excellent choice with the purchase of this Quality product. Our commitment to quality also includes our service. Should you, contrary to expectations, experience defects due to material or manufacturing faults during private use within 36 months of the date of purchase we shall be liable for warranty in accordance with statutory warranty regulations, provided that: - The device was not put to any use other than the intended.- Was not overloaded. - Was not used with the wrong accessories. - Repairs where not carried out by any other than the authorised workshop. The warranty certificate is only valid in connection with the receipt. Please keep both in a safe place. The warranty does not affect your statutory rights. The product is guaranteed for a period of three years beginning on the day of purchase. Keep your purchase receipt safe as proof of the date of purchase. The guarantee period can only be extended for the duration of any repair required. During the warranty period if the item becomes defective, in the first instance, please call the helpline. We will, at our discretion either repair or exchange the device in accordance with warranty legislation. Please include the following when sending in your product for repair: 1. The receipt (proof of purchase) 2. This warranty certificate with your name, address, contact details and a fault description completed overleaf. If the original receipt is not enclosed the repair will be charged for in all cases. After the warranty has expired you can still send defective devices for repairs to the address at the end of this booklet. Quotes as well as repairs after warranty period are to be paid for in all cases. Ensure the product is sent well packed as no responsibility can be accepted for items lost or damaged in transit. This warranty does not affect your statutory rights. Model Number: PAC-18/4K 31 CDM6180 Ma-GB-IRE indd 31 8/10/11 10:32:36 AM

32 4 Piece Cordless Gift Set PAC-18/4K If you are requested by the manufacturer to return the item for repair please complete the enclosed section and send it together with your product and your receipt (proof of purchase) to the service address shown below. Name: Address: Contact Telephone No.: Fault Description: Please complete this section before sending in your warranty certificate. In order to deal with your enquiry as quickly and efficiently as possible, we ask you to send your enquiry by Do not forget to include your name, address and a daytime telephone number. Alternatively, you can contact our service hot-line on the number given below. Office hours are as follows: Mon - Fri: 8 am - 6 pm, Sat: 10 am - 2 pm, Sun: 10 am - 4 pm UK Helpline Service Centre Circuit Tech Ltd. Units 1/9 Stanley Mill Kirkebrok Road Deane, Bolton Lancs, England BL3 4JE Ireland Helpline Service Centre Circuit Tech Ltd. Units 1/9 Stanley Mill Kirkebrok Road Deane, Bolton Lancs, England BL3 4JE WEB SUPPORT Replacements or repairs under guarantee regulations are free of charge. CDM6180 Ma-GB-IRE indd 32 8/10/11 10:32:37 AM