BK-UV Ver.1. Air Valve SOLENOID VALVES SERIES INSTRUCTION MANUAL Ver.1.
1 Handling Instructions and Precautions Terminal connector Non-locking type To operate the manual override, press it all the way down. For the single solenoid, the valve works the same as when in the energized state as long as the manual override is pushed down, and returns to the normal position upon release. For the, pressing the manual override on the 1(S1) side switches the state of the 1(S1) to enter the energized position, and the unit remains in that state even after the manual override is released. To return it to the normal position, operate the manual override on the 14(S) side. This is the same for the solenoid 14(S). PUSH Wiring instructions (a) Remove the terminal cover mounting screw w, pull out and lift off the terminal cover e from the solenoid body q. (b) Insert the cable from the wiring port on the terminal cover e, and connect the cable to the terminal r of the solenoid body q. (c) While pulling the cable, position the terminal cover e on the solenoid body q, and use the terminal cover mounting screw w to secure the terminal cover on the solenoid body q in place. For DC 1: () : () Illustration shows the series. Caution: The series valves are internal pilot type solenoid valves. As a result, the manual override cannot switch the main valve without air supplied from the 1(P) port.
SOLENOID VALVES SERIES Basic Models and Valve Functions Item Item Current Note Frequency Hz (when rated voltage is Starting ma(r.m.s) applied) Energizing ma(r.m.s) Insulation resistance MΩ Over Over Wiring type and Standard Grommet type: mm [11.in.] Grommet type: mm [11.in.] lead wire length Optional Color of lead wire Red Yellow White Red LED indicator Red Yellow Green Red Surge suppression Operating voltage range Standard Optional Rated voltage Made to order -4E1 A-4E1 W-4E1 V DC4V Standard type -4E A-4E W-4E -4E A-4E Standard type ACV -4LE1 A-4LE1 ACV The solenoid with LED indicator includes a surge absorber Low current type -4LE A-4LE Number of positions Number of ports Valve function Item Media Operation type Effective areacv mm Port size Note Lubrication Operating pressure range MPa{kgf/cm } [psi.] Proof pressure MPa{kgf/cm } [psi.] Response time DC4V ms ON/OFF ACV, ACV Maximum operating frequency Hz Minimum time to energize for self holding ms Operating temperature range (atmosphere and media) C [ F] Shock resistance Mounting direction m/s {G} Double solenoid Remark: For optional specifications and order codes, see p.11. Specifications Note: For details, see the port size. Solenoid Specifications -4LE A-4LE Standard type Low current type -4E1-4E -4E -4LE1-4LE -4LE A-4E1 A-4E A-4E A-4LE1 A-4LE A-4LE W-4E1 W-4E Air Internal pilot type Rc1/4 or Rc/ (port: Rc1/4) Not required [1] [16] / or below / or below or below or below or below or below / or below or below or below [411]. {.}. {.}. {.}. {.} (Axial direction 4. {.}) (Axial direction 4.{.}) (Axial direction 4. {.}) (Axial direction 4.{.}) Any Low current type DC4V Type Shading coil type Note: Figures in brackets are for solenoids with LED indicators. Double solenoid Double solenoid Double solenoid Flywheel diode Solenoid Valve Port Size -4E1, -4E -4E -4LE1, -4LE -4LE Standard Optional Port specification Female thread Female thread Port size Rc/ port : Rc1/4) Manifold Connection Port Size Manifold model Port Location of piping connection Port size Manifold FMA Manifold FMF FMU FML FMW Manifold Valve Manifold Valve Manifold Manifold
Solenoid Valve Mass (Standard type) g [oz.] 1 mm/s) 1 Cylinder delay time Maximum operating speed -4E1-4E -4E A-4E1 A-4E A-4E W-4E1 W-4E 1 1 1 6 (s). 1. 1.. Mass Cylinder Operating Speed Piping length mm [in.] Maximum operating speed Cylinder delay time Flow Rate -4E1-4E 6 1 1 6 Load ratio 6 Load ratio Supply pressurempa. MPa...6.....4.4..6.....1.1 Flow rate R/min(ANR) Valve outlet pressure How to read the graph When the supply pressure is.mpa [psi.] and the flow rate is 1R/min [44.1ft. /min.] (ANR), the valve outlet pressure becomes.4mpa [psi.]. Valve Mass (Low current type) -4LE1-4LE -4LE A-4LE1 A-4LE A-4LE 1[.1in.] 1[4.in.] [.in.] [.1in.] 6[.4in.] [1.6in.] 1 mm/s) 1 Cylinder delay time Maximum operating speed 1 1 1 6 (s). 1. 1.. g [oz.] Mass Piping length mm [1in.] 1mm/s=.4in./sec. -4LE1-4LE MPa Valve outlet pressure 6 1 1 6 Load ratio 6 Load ratio Manifold Mass Maximum operating speed Cylinder delay time....6..4...1.1 How to read the graph When the supply pressure is.mpa [psi.] and the flow rate is 1R/min [44.1ft. /min.] (ANR), the valve outlet pressure becomes.4mpa [psi.]. Manifold model Mass calculation of each unit (nnumber of units) Block-off plate FMA (1n) [(6.n).] FMF (1n) [(6.n).] FMU FML (n) [(1.41n).] FMW (n) [(.41n).] When mounting E (n) [(.11n)1.] Supply pressurempa....6.4... Flow rate R/min(ANR) [.in.] [.1in.] 6[.4in.] [1.6in.] 1[.1in.] 1[4.in.] g [oz.] The graphs at left show the maximum operating speed for cylinders with piping lengths of mm [in.] or mm [1in.]. To obtain the time required for the cylinder to complete 1 stroke, add the cylinder s delay time t1 (time between energizing of solenoid valve and actual starting of cylinder), to the cylinder s max. speed operating time t. When a cushioning is used, add the cushioning time t to the above calculation. Cylinder speed curve Cylinder stroke t1 t t time Solenoid Cylinder Cushioning Cylinder valve start impact stop energized Measurement conditions Caution While the actual speed of an air cylinder in application depends on the load, cushion, and stopper configuration, in general, use a speed of mm/s [1.in./sec.] or less. A built-in type speed controller can cause a reduction in operating speed of about %. -4E -4LE MPa Valve outlet pressure....6..4...1 Piping length mm or mm P Solenoid valve (-4E1) Load How to read the graph When the supply pressure is.mpa [psi.] and the flow rate is R/min [1.ft. /min.] (ANR), the valve outlet pressure becomes.4mpa [psi.]. Air cylinder Supply pressure:.mpa [psi.] : None Piping and fitting inner diameter: [.1in.] Cylinder stroke: mm [11.in.] Load Load ratio = Cylinder theoretical thrust (%) 1MPa=14psi. Supply pressurempa....6..4.. 1 Flow rate R/min(ANR) 1R/min.=.ft /min.
Solenoid Valve, Air Piloted Valve Order Codes (Standard Type, Low Current Type) -position valve Valve function Port size Mounting base Speed controller Wiring type Flywheel diode Closed center B A R P : Rc1/4 -: Rc/ ( ports: Rc1/4) Without mounting base Without speed controller Without indicator Grommet type Without flywheel diode R1 Exhaust center With mounting base With speed controller With indicator With flywheel diode B R A P R1-1 - - -T -SR For single solenoid only Voltage For F, U, L type manifolds For A type manifold For W type manifold -position -position -position -position -position -4E1-4E -4E A-4E1 A-4E A-4E W-4E1 W-4E -4LE1-1 -1 - - - - -T -T ACV ACV DC4V ACV ACV DC4V ACV ACV DC4V For F, U, L type manifolds low current type -position -position -4LE -4LE A-4LE1-1 - - -T -SR DC4V -position -position A-4LE A-4LE -1 Direct piping air piloted valve (made to order) Base piping air piloted valve (made to order) Single pilot Double pilot Single pilot Double pilot -4A -4A A-4A A-4A - - - Solenoid with flywheel diode is surge suppression type solenoid. Options Mounting base Wiring type Flywheel diode - For direct piping Not available for - For direct piping -T -SR
Manifold Order Codes Manifold Port size -position valve Valve function Port size Wiring type Flywheel diode : Rc1/4 -: Rc/ ( ports: Rc1/) Closed center B A R P : Rc1/4 -: Rc/ ( ports: Rc1/) Without indicator Grommet type Without flywheel diode R1 Exhaust center With indicator With flywheel diode B R A P R1-1 -T -SR Voltage Manifold for mounting -port valves (standard type) FM F U L A W - stn. stn. stn. stn. stn. stn. --4E1 --4E --4E -A-4E1 -A-4E -A-4E -W-4E1 -W-4E -1-1 - -T -T ACV ACV DC4V ACV ACV DC4V ACV ACV DC4V Manifold for mounting -port valves (low current type) FM F U L A - stn. stn. stn. stn. --4LE1 --4LE --4LE -A-4LE1 -A-4LE -A-4LE -1-1 - -T -SR DC4V Manifold for mounting -port valves (made to order) FM F U L A - stn. stn. stn. stn. --4A --4A -A-4A -A-4A - Valve mounting location from the left-hand side when facing the 4(A), (B) ports. Specify the valve type for each station. Enter -BP when closing a station with a block-off plate without mounting a valve. Made to Order Air piloted valves series Grommet type with LED indicator -L -port, -position Single pilot Double pilot
Operating Principles and Symbols -port, -position Double solenoid -4E1 De-energized Energized Plunger Plunger spring Solenoid Shading coil Core Filter Plunger pin Ball Poppet Piston Spring R R B Stem B 1P 1P Lip seal 4A Body 4A R1 R1-4E (De-energized condition after energizing solenoid 14(S)) 14S Ball R 1P R1 Plunger B 4A Plunger spring Solenoid Plunger pin Shading coil Core Poppet Piston Spring Lip seal Body O-ring Stem Stem spring Note: Schematic diagram shows unit with indicator. 1S1 Note: Schematic diagram shows unit with indicator. -port, -position Closed center Exhaust center -4E De-energized Plunger Plunger spring Solenoid 14S Shading coil Core Poppet Piston Ball R Lip seal Body B 1P Stem O-ring 4A R1 1S1-4E-1 14S R B 1P 4A R1 1S1 Major Parts and Materials Valve Parts Body Stem Plunger Plunger pin Stem spring Lip seal Seal O-ring Insert Base Body Manifold Block-off plate Bracket Materials Aluminum alloy (anodized) Stainless steel Synthetic rubber Aluminum alloy (anodized) Mild steel (zinc plated) Aluminum alloy (anodized) Mild steel (zinc plated)
Dimensions of Standard Type Solenoid Valve (mm) -4E1-4E 6 6 1length with terminal 11 Mounting hole4.4 places 4. Using cable outer diameter 6 -T B 4A 4 Lead wire length Approximately mm Speed controller -.MAX. 1 6 4. Mounting base - 1P Rc1/4 places R Mounting hole4.4 places Counterbore Depth R1 Rc1/4 places or Rc/ - 1length with terminal 1 Mounting hole4.4 places 6. Using cable outer diameter 6 -T B 4A 4 14S 1S1 Lead wire length Approximately mm Speed controller -.MAX. 1 6 1. 1 1. 4 6 1P R1 Rc1/4 places R Mounting hole4.4 places Counterbore Depth 4 Rc1/4 places or Rc/ - Mounting hole. places Mounting thread M. Depth 1-4E length with terminal 1 Mounting hole4.4 places. 6 Using cable outer diameter 6 -T B 4A 4 14S 1S1 Lead wire length Approximately mm -.MAX. 1 1. 16 1. 4 1P R R1 Rc1/4 places Mounting hole4.4 places Counterbore Depth Rc1/4 places or Rc/ -
Dimensions of Low Current Type Solenoid Valve (mm) -4LE1-4LE 6 Using cable outer diameter 6 -T Lead wire length Approximately mm 6 Using cable outer diameter 6 -T Lead wire length Approximately mm 14length with terminal 1 Mounting hole4.4 places 4. B 4A 4 -.MAX 1 6 11 Mounting base - 1P Rc1/4 places R Mounting hole4.4 places Counterbore Depth R1 Rc1/4 places or Rc/ - length with terminal 14. Mounting hole4.4 places B 4A 14S - 4 1S1.MAX 1 1 1 1 R Mounting hole4.4 places Counterbore Depth 1P Rc1/4 places or Rc/ R1 - Mounting hole. places Mounting thread M. Depth 1 4 6 Rc1/4 places -4LE 6 Using cable outer diameter 6 -T Lead wire length Approximately mm 6length with terminal. Mounting hole4.4 places B 4A 14S - 4 1S1.MAX 1 1 1 111 1P R1 1 Rc1/4 places R Mounting hole4.4 places Counterbore Depth Rc1/4 places or Rc/ - 6
Dimensions of Manifold (mm) A type 14S 14A Mounting hole6. 4 places stn.1 A-4E stn. A-4E-T stn. A-4E1 stn.4 A-4E1-T stn. Block-off plate -BP stn.6 A-4A stn. A-4A 14S Lead wire length approximately mm Rc1/ both sidestemporarily plugged on one side R Rc1/4 or Rc/ Maintenance-oriented construction allows replacement of valves without removing piping. 1 1 46 B B B B B B 4A 4A 4A 4A 4A 4A 1P B 4 64 4A The and ports are located on the bottom surface of the base, to allow direct piping from the inside of a control box to the outside. Enables collective piping of the ports. The valves that can be mounted are the ones for the A type manifold only. 11 1S1 places 1A1 P1 L1 1A1 -T 1S1 1 R1 Unit dimensions Code Number of units 4 6 P1 L1 F type stn.1-4e 14S stn. -4E--T stn. -4E1- stn.4-4e1-t stn. Block-off plate -BP stn.6-4a stn. -4A- 14A Mounting hole6. 4 places 14S Lead wire length approximately mm Rc1/ both sidestemporarily plugged on one side 6 places R Can be directly connected to the and ports of the valves, and the valves are the same as the single unit valves. Enables collective piping of the ports. 1 1 46 B B B B B B 4A 4A 4A 4A 4A 4A 1S1 Rc/ 1A1 Rc1/4 places B 4A 1P 1S1 1 64 R1 P1 L1 -T Unit dimensions 11 1A1 Code Number of units 4 6 P1 L1
U Type 4A, B R R1 The individual port type is capable of preventing the effects of port back pressure. can be attached to the valves. Using valve is the same as a single-unit valve. Same as the L type manifold except the U type brackets are included. For the muffler on the R, R1ports, use the KM- type. 1P 11 1 1 44.. stn.1-4e 14S stn. -4E--T stn. -4E1- stn.4-4e1--t stn.6-4a stn. -4A- B B B B B B 4A 4A 4A 4A 4A 4A 1S1 Rc/ 1A1 Rc1/4 places P L stn. Block-off plate -BP 14A A1 - Muffler Model: KM-) Mounting hole. 4 places 16 1 B 4A -T S 1P S1 Lead wire length approximately mm Rc1/4 Rc1/ both sidestemporarily plugged on one side R places. R1.. Unit dimensions Model Number of units 4 6 P L L Type 4A, B R R1 Same as the U type manifold, except the L type brackets are included. 1P 1 1 stn.1-4e 14S stn. -4E--T stn. -4E1- stn.4-4e1-t stn. Block-off plate -BP stn.6-4a- stn. -4A B B B B B B 14A 4A 4A 4A 4A 4A 4A 6 1 1 B 4A 1P 14S R R1 Lead wire length approximately mm Rc1/4 Rc1/ both sidestemporarily plugged on one side places 1S1 Rc1/4 Rc/ 1A1 ( places) 1S1 1.. P L -T 6. 11 - Muffler Model: KM-) 1A1. Mounting hole. 4 places Unit dimensions Model Number of units 4 6 P L
W Type It is a collective wiring type. Except that, it is the same as the A type manifold. Mountable valve types are for the W type manifold only. It is different from the A type valve for manifold use; that is, connectors are included in the lead wire, and an O-ring for the seal of the lead wire is also included. Option 4A, B Lead wire outlet port 1P R1 R (For U type, L type manifolds) KM- Muffler 14 1 46 stn.1 W-4E Lead wiresolenoid valve side Terminal stn. W-4E 14S 14S stn. W-4E1 stn.4 W-4E1 B B B B 4A 4A 4A 4A 1S1 1S1 stn. Block-off plate -BP P1 L1 Terminal cover Rubber plug Mounting hole6. 4 places Back side of the terminal cover 1P 1 1. G/4 on both sides at 14(S) sideemporarily plugged on one side places Rc1/ on both sidesemporarily plugged on one side 6 places 4 1 64 41 R B 4A R1 Wiring mounting screw Recommended terminalcrimping terminal for copper wirejis C- R norminal 1.- equivalent 1 41 Rc1/4 or Rc/ Rc/4 on both sides at 1(S1) sidetemporarily plugged on one side places Unit dimensions Model Number of units 4 6 P1 L1 1 6 16 R1/4 Materials: Plastic Mass: 4.g Effective area: mm Noise suppressing effect: 1dB
Made to Order Air piloted valves series The optimum air valves for master valves or pilot valves for all-pneumatic control. Air piloted Valve Mass Mass -4A -4A g [oz.] Basic Models and Valve Functions Item Number of positions Number of ports Valve function Manifold model Port Location of piping connection Port size FMA Manifold FMF -4A -4A A-4A Single pilot Remark: For optional specifications and order codes, see p.11. Specifications -4A Double pilot Manifold Valve Manifold Valve FMW Manifold A-4A -4A Item A-4A A-4A Media Air Effective areacv Note 1 mm Port size Note Main Rc1/4 or Rc/ports: Rc1/4 Pilot Lubrication Not required Operating pressure range Main MPa {kgf/cm } [psi.] Pilot See the table Minimum Pilot Pressure Proof pressure MPa {kgf/cm } [psi.] Operating temperature range (atmosphere and media) C[ F] Shock resistance Lateral direction m/s {G} Vertical direction Mounting direction Any Notes: 1. For details, see the effective area.. For details, see the port size. Effective AreaCv mm -4A -4A -4A A-4A A-4A Air piloted Valve Connection Port -4A FMU FML Main Pilot Main Pilot Manifold Connection Port Size Standard (Single valve unit) Port size Rc1/4, Rc/ (ports: Rc1/4) Rc1/4, Rc/ (ports: Rc1/4) Manifold Mass Model g [oz.] Manifold model Mass calculation of each unit (nnumber of units) Block-off plate FMA FMF FMU FML Minimum Pilot Pressure Main pressure -4A -4A Time Required for Switching MPa {kgf/cm } [psi.] s Valve model Switching valve Pilot line lengthrm [ft.] Operation -4A -4A -port valve 4-port valve (1-4E1) (1P) -port valves (1P) Measurement conditions Air pressure (both main and pilot):.mpa [psi.] Tube inner diameter: 4mm [.16in.] Flow Rate MPa.. Valve outlet pressure..6..4...1 How to read the graph When the supply pressure is.mpa [psi.] and the flow rate is 1R/min [44.1ft. /min.] (ANR), the valve outlet pressure becomes.4mpa [psi.]. Major Parts and Materials Parts Body Stem Stem spring Lip seal Seal O-ring Insert Base Supply pressurempa....6.4....1 Flow rater/minanr Materials Aluminum alloy (anodized) Stainless steel Synthetic rubber 1MPa=14psi. Aluminum alloy (anodized) Mild steel (zinc plated) 1R/min.=.ft. /min.
Operating Principles and Symbols -port, -position Single pilot Double pilot 14A Normal condition -4A -4A Actuated condition R1 1P R Pilot port Piston 4A B R1 1P R Piston 4A B 1A1 Holding condition (Released condition after piloted on 14(A)) Pilot port R R R 1P B 4A 1P B 4A Lip seal Stem Body 1P B 4A Lip seal Stem Body R1 R1 R1 Stem spring Note: Schematic diagram shows unit with indicator. Note: Schematic diagram shows unit with indicator.
Dimensions of Air Piloted Valve (mm) -4A -4A Pilot port - R Rc1/4 places Mounting hole4.4 places Counterbore Depth Pilot port places 14A - R Rc1/4 places Mounting hole4.4 places Counterbore Depth 4. B 4A 6 1. MAX. 1P R1 Rc1/4 places or Rc/-. B 4A 1. MAX. 1 1P R1 46 Rc1/4 places or Rc/- 4 Mounting hole4.4 places Mounting hole. places Mounting thread M. Depth 1 Mounting base - 4 6 1A1 4 Mounting hole4.4 places LED indicator -L ACV ACV Integrated LED indicator for confirmation of operation in the compact cover offers a clear monoblock look. When ordering, enter -L before the voltage code. LED indicator Light Emitting Diode DC4V Red 1: () Color of lead wire ACV: Yellow ACV: White Color of LED indicator ACV: Yellow ACV: Green LED indicator Light Emitting Diode Blue : () LED indicator Red