More time on the road Illustrated s List FO-8406A-ASX November 202
Contents How To Use The Illustrated s List... 3 CASE... 4 CONTROLLER ECU & HARNESS... 8 COUNTERSHAFT ASSY... 9 GEAR DISPLAY MODULE... INERTIA BRAKE ASSEMBLY... 2 INPUT SHAFT... 4 KITS & ASSEMBLIES... 5 MAINSHAFT ASSY... 6 MISCELLANEOUS... 8 REVERSE IDLER GEAR ASSY... 9 SHIFT BAR HOUSING... 2 SHIFT CONTROL... 23 X-Y SHIFTER MODULE... 24 2
How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3
Group: CASE Magnetic "Push In" 54 37 38 53 Single Pick-Up (2-Pin) 55 34 36 33 56 57 6 4 9 24 23 47 49 4 32 30 50 5 3 52 44 8 2 2 27 7 6 5 7 0 5 8 2 0085-09-0 CASE Item A-5634 CLUTCH HSG ASSY 23726,336236,336237,A - 5632,A - #2 ALUMINUM, ABOVE CENTER LINE PULL TYPE 4
Item 577 2 A-7037 CASE ASSY 694 3 430030 FITTING-45 DEGREE H5 2 4 20398 PTO COVER 5 285 BUSHING 4 A-5634 6 23963 CAPSCREW 6 3/8"-6X5/8" 7 23380 COVER 206466 A-5634 8 335679 PLUG K-3440 9 4305309 GASKET 684 K-3648,K-429,K- 7028 0 X-8L-408 SCREW & WASHER ASSY 2 X-3-000 LOCKWASHER 4 5/8" 2 X-8-0 CAPSCREW C036 4 5/8"-X2-/4" 5 335659 GASKET K-7028 6 4300888 FRONT BRG COVER- PULL 6 4302356 FRONT BRG COVER- PULL 7 43002 OIL SEAL 335623 SHAFT.873, WIDTH.375, OD 2.68 K-3440 8 23964 SCREW 6 5/6-8X.8 2 33568 SHIM.004 K-283 2 335682 SHIM.007 K-283 2 335683 SHIM.00 K-283 2 335684 SHIM.020 K-283 2 4300977 SHIM.040 23 X-2-209 PIPE PLUG 24 X-2-207 PIPE PLUG X2 202,X2 206 3/4" MAGNETIC 27 430607 C/S REAR BRG COVER 30 33660 SPEEDO ROTOR 6 TEETH 32 335662 SHIM.004 K-283 32 335663 SHIM.007 K-283 32 335664 SHIM.00 K-283 32 335665 SHIM.020 K-283 5
Item 32 4300978 SHIM.040 33 S-2864 REAR BRG COVER ASSY 69423,69666 34 43009 OIL SEAL SHAFT 2.753, WIDTH.5 K-3440,S-2864 36 K-34 NUT KIT 2937,430920,4304690 37 239436 WASHER 4 /2" 38 86D8 NUT 86D08 4 /2"-20 44 X-8C-604 CAPSCREW 4 3/8"-6X-/4" 47 4373 MAGNET 2 A-7037 49 239433 STUD 4 /2"-20X2-5/6" 50 X-2-405 PIPE PLUG 52 238370 LIFTING EYE 53 K-323 SPEED SENSOR KIT A - 6398,A - 6724 SINGLE PICK-UP (2 PIN) 54 X-8C-409 CAPSCREW /4"-20X5/8" 55 442 -O- RING K-325,K-3638,S- 2864 56 K-325 SPEEDO PLUG KIT 4302707 2 57 X-8C-409 CAPSCREW 2 /4"-20X5/8" 6
Group: CONTROLLER ECU & HARNESS 0 0 2 5 3 3 8 7 3 6 4 20320-09-0 7
CONTROLLER ECU & HARNESS Item K-3525 TRANSMISSION HARNESS KIT 2 A-7023 ECU MTG BRACKET ASSY 69667 69428,69527 3 430367 MOUNTING PAD 4 4 69528 ECU MOUNTING SPACER 5 K-3435RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT A - 699, K-3435, K- 3435R 2 6 430369 SLEEVE 2 7 43024 WASHER 2 8 X-8-558 CAPSCREW 2 0 X-8-688 CAPSCREW 2 3/8"-6X" 8
Group: COUNTERSHAFT ASSY 8 6 7 5 2 3 2 0 9 00303-8/93 COUNTERSHAFT ASSY Item 335686 SNAP RING K-3422,K-3440 2 335687 WASHER K-3422 3 K-3795 COUNTERSHAFT BRG KIT 33645, 79943 5 335752 SNAP RING 33575 6 430454 DRIVE GEAR-CNTRSHFT 7 4304542 5TH GEAR-CNTRSHFT 8 4304097 4TH GEAR-CNTRSHFT 4304099 9 4304056 3RD GEAR-CNTRSHFT 4304062 9
Item 0 230292 KEY 2 K-3422 4303238 COUNTERSHAFT 335740 2 K-455 BEARING KIT (C/S REAR) 65898, 6608 0
Group: GEAR DISPLAY MODULE 3037-03-0 GEAR DISPLAY MODULE Item K-399 GEAR DISPLAY KIT 430944,A - 646
Group: INERTIA BRAKE ASSEMBLY 2 92 8 3 0 7 6 8 4 5 20426-0-0 INERTIA BRAKE ASSEMBLY Item K-3648 INERTIA BRAKE KIT A - 7434,K - 3508, A- 7828 2 X-8C-409 CAPSCREW /4"-20X5/8" 3 X-8C-690 CAPSCREW 6 4 4303677 ELBOW 5 5588205 OIL HOSE ASSY (3.5") 55869,5586922 3.5" 6 6965 ELBOW, 90 DEG MALE 7 6957 FILTER FITTING 8 4305309 GASKET 684 2 K-3648,K-429,K- 7028 2
Item 9 K-323 SPEED SENSOR KIT A - 6398,A - 6724 SINGLE PICK-UP (2 PIN) 0 K-429 ADAPTER PLATE KIT 6959 K-3638 I-BRAKE CONNECTOR KIT 69499 3
Group: INPUT SHAFT 3 0040-8/93 INPUT SHAFT Item K-452 BEARING KIT (INPUT SHAFT) 675250, 742259.75" INPUT 3 4304540 INPUT SHAFT-.75" PULL PILOT 25MM - USE 4300888 OR 4302356 FRONT BEARING COVER 4
KITS & ASSEMBLIES Item K-283 SHIM KIT K-3440 K-325 SPEEDO PLUG KIT 4302707 K-399 GEAR DISPLAY KIT 430944,A - 646 K-323 SPEED SENSOR KIT A - 6398,A - 6724 SINGLE PICK-UP (2 PIN) K-34 NUT KIT 2937,430920,4304690 K-3422 SMALL PARTS KIT K-3435RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT A - 699, K-3435, K- 3435R K-3436 XY SHIFTER KIT 6938,A - 7034 K-3438 POSITION SENSOR KIT 6955,69926 K-3440 BASIC REBUILD KIT K-3525 TRANSMISSION HARNESS KIT K-3528 REVERSE IDLER GEAR KIT K-3638 I-BRAKE CONNECTOR KIT 69667 43049 69499 K-3648 INERTIA BRAKE KIT A - 7434,K - 3508 K-3795 COUNTERSHAFT BRG KIT 33645, 79943 K-7028 GASKET KIT S-2864 REAR BRG COVER ASSY 69423,69666 S-2865 SHIFT BAR HOUSING ASSY 69655,A - 7053 S-2989RX PUSHBUTTON ASSY, REMAN S - 2985,S-2989 5
Group: MAINSHAFT ASSY 8 9 9 0 2 3 3 6 7 4 5 7 8 9 9 20 28 22 2 3 3 6 28 3 3 24 33 23 34 35 26 27 5 3 3 25 00208-09-0 MAINSHAFT ASSY Item 4 70787 BEARING CONE K-3440 6 6945 SLIDING CLUTCH (5TH/6TH) 7 430476 CLUTCH HUB 5/6 8 4304543 5TH GEAR-MAINSHAFT 9 335737 BEARING 2 K-3440 0 335728 SNAP RING 335729 K-3422 335727 WASHER K-3422 6
Item 2 4304098 4TH GEAR-MAINSHAFT 430440 3 424075 BEARING 4 K-3440 5 335725 SNAP RING 2 K-3422,K-3440 6 6944 SLIDING CLUTCH (3RD/4TH) 7 430475 CLUTCH HUB 3/4 8 4304057 3RD GEAR-MAINSHAFT 4304063 9 335722 BEARING 2 K-3440 20 33577 SNAP RING 33578 K-3422 2 33579 WASHER K-3422 22 430323 2ND GEAR-MAINSHAFT 430482 23 430852 SLIDING CLUTCH ST/2ND 24 4303230 ST GEAR-MAINSHAFT 430483 25 430484 REVERSE GEAR- MAINSHAFT 26 430474 CLUTCH HUB-REV 27 430473 SLIDING CLUTCH-REV 28 0J06 STEEL BALL 2 3/6" K-3422 3 335703 BEARING 4 K-3440 33 430468 MAINSHAFT 34 430492 WASHER K-3422 35 K-460 BEARING KIT (OUTPUT SHAFT) 5557003, 723 7
MISCELLANEOUS Item 7203 SILICONE LUBE 8 OZ (236.59 CC)-FLEET SIZE 7204 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 7205 SEALANT 2 CC (SINGLE APPLICATION SIZE) K-3648 7206 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) 723 GASKET SEALANT 8 MILLILITER SIZE K-283 7232 THREAD ADHESIVE 0 MILLILITER SIZE K-3648 8
Group: REVERSE IDLER GEAR ASSY 9 4 4 6 8 5 7 5 LATEST DESIGN 9 6 8 5 20 5 00453-8-93 REVERSE IDLER GEAR ASSY Item 4 335673 WASHER 2 K-3422 5 335674 BEARING 2 K-3440 6 335676 SPACER 7 K-3528 REVERSE IDLER GEAR KIT 43049 8 335672 REVERSE IDLER SHAFT 9 0J06 STEEL BALL 3/6" K-3422 20 430438 REVERSE IDLER GEAR K-3528 9
20 Group: SHIFT BAR HOUSING 0005A-09-0 5 4 2 3 47 46 46 47 44 45 5 7 26 35 28 40 4 39 4 43 43 36 5 6 32 35 37 43 33 35 5 30 6 5 27 34 35 34 35 35 34 3 34 29 999 34 34 39 4
SHIFT BAR HOUSING Item S-2865 SHIFT BAR HOUSING ASSY 69655,A - 7053 2 4300854 GASKET 335678 K-7028,S-2865 3 X-8C-600 CAPSCREW 2396 2 3/8"-6X" 4 69644 SPRING 4 K-3440 5 0J4 STEEL BALL 3 7/6" K-3422 6 20044 PIN 2 7 43079 BALL RETAINER- REVERSE 26 69526 SHIFT BLOCK - REVERSE 27 69654 YOKE BAR - REVERSE 69422 28 335897 SHIFT YOKE ASSY 29 69522 SHIFT BLOCK (ST/2ND) 30 6949 YOKE BAR (ST/2ND) 3 335772 SHIFT YOKE ASSY 335770 32 69420 YOKE BAR (3RD/4TH) 33 A-7038 YOKE ASSY (3RD/4TH) 69524 34 JM6028 PIN 6 35 JM3528 PIN 6 36 6942 YOKE BAR (5TH/6TH) 37 A-7039 YOKE ASSY (5TH/6TH) 69525 39 430279 SHIFT BAR RETAINER 335756 2 40 335757 SHIFT BAR RETAINER 4 233043 CAPSCREW 8 3/8"-6X" 43 227675 INSERT - YOKE PAD 6 A-7038,A-7039,K- 3422 44 235052 CA PLUG 9/6-8 44 4303656 PLUG 597 9/6-8, THREADED 45 5900 GASKET K-7028,S-2865 46 X-8-688 CAPSCREW 3 3/8"-6X" 47 238370 LIFTING EYE 3 999 S-2865 SHIFT BAR HOUSING ASSY 69655,A - 7053 2
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Group: SHIFT CONTROL 20327-07-07 SHIFT CONTROL Item S-2989RX PUSHBUTTON ASSY, REMAN S - 2985,S-2989 23
Group: X-Y SHIFTER MODULE Items not included in 999 3 2 999 4 5 6 XY Shifter Repair Kit 20229-03-0 X-Y SHIFTER MODULE Item 4305452 GASKET 430958 K-3436,K-4009 2 X-8C-65 CAPSCREW 4 3 4304602 BREATHER 23605 /4" NPT 4 5559348 TY-RAP 2 K-3525 5 K-3438 POSITION SENSOR KIT 6955,69926 2 6 K-4009 XY SHIFTER REPAIR KIT 999 K-3436 XY SHIFTER KIT 6938,A - 7034 24
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