WE INNOVATE THE TUBE PROCESSING TECHNOLOGY 1
THE LEVITATE INNOVATIVE WORKFLOW Whit our International patent you can bend with mandrel pipes with diameters from 9.52 up to 42mm directly from coil, with a medium bending radium lower than 1.5 times the diameter and without mandrel from 4 to 42. You have two machines in one! THE ADVANTAGES The Levitate machines generate big financial savings in the production workflow: Labor cost savings You don t need an operator to manage the loading activities for bending, cutting, forming. Set up operations are very fast (less than 15 min). You save working time since the operators don t need to transport the material from different areas of work Material savings: Zero scraps Price difference between rod and coil copper The overall year saving estimation is around 110.000 per working shift* *Calculation based on a total year labor cost of 30.000 2
THE LEVITATE PATENT The mandrel of the Levitate is not mechanically fixed to the machine s structure, it remains in axial position thanks to the powerful magnetic filed. With its free ends, the tube is free to move continuously from the coil to the machine WITH SIMAT, NOW, YOU CAN! 3
PIPE BENDING MACHINE LEVITATE 135 Levitate 135, the tube bending machine that can bend, shape and cut starting from coil, tubes with mandrel having diameters from 16 to 42 mm and 4 to 42 mm without mandrel WITH SIMAT YOU CAN! 4
Whit Levitate 135 you can: Bend directly from the coil Work tubes with diameters from 4 to 42 mm without mandrel or from 16 to 42 mm with mandrel Bend tubes with Ø from 22 to 30 mm and reach an average radius even lower than 1,5 times the diameter Integrate a tube bending machine Technical data: Electric type axis Z with maximum angle of bending plane 360 Electric type axis Y with maximum angle of bending plane 188 Electric type axis X with an encoder placed for reading on the moving pipe Curve with double radius in automatic Double route with vertical and horizontal unbending rollers and reamers at the entrance Electric raiser to facilitate the replacement of magnetic group for the size change Integrate rack for magnetic groups storage Blade cut group placed after the bend, positioned outside the working area and with a programmable unloading of the paring Length of bending arm 1100 mm Interface with 17 touch screen Materials: copper, aluminum Industrial sectors: HVAC, automotive 5
PIPE BENDING MACHINE LEVITATE 16 Levitate 16, the tube bending machine that can bend, shape and cut starting from coil, tubes with mandrel having diameters from 9.52 to 16 mm and 4 to 42 mm without mandrel WITH SIMAT YOU CAN! 6
Whit Levitate 16 you can: Bend directly from the coil; Work diameters from 4 to 42mm all the metal pipes without mandrel or from 9.52 to 16mm with mandrel Bend tubes with Ø from 22 to 30mm and reach an average radius even lower than 1,5 times the diameter Integrate a pipe-shaper machine in sequence Integrate in sequence the anthropomorphic robot ZKT and Simat machineries, so the automation will be even more complete and versatile Technical data: Electric type axis Z with maximum angle of bending plane 360 Electric type axis Y with maximum angle of bending plane 188 Electric type axis X with an encoder placed for reading on the moving pipe Curve with double radius in automatic Double route with vertical and horizontal unbending rollers and reamers at the entrance Electric raiser to facilitate the replacement of magnetic group for the size change Integrate rack for magnetic groups storage Blade cut group placed after the bend, positioned outside the working area and with a programmable unloading of the paring Materials: copper, aluminum, inox Industrial sectors: HVAC, automotive Length of bending arm 1100 mm Interface with 17 touch screen 7
END FORMING TUBE MACHINE MACH 9 WITH SIMAT YOU CAN! 8
Whit mach 9 you can: Mach9 is a fast CNC end-forming tube machine, that allows up to 9 end forming works like diameter flaring or reduction, end-forming, rolling, beading, facing, chamfering. The characteristic is to be fully driven by CNC, permits to improve the machine setup time and to reduce manual adjustments Technical data: Two controlled axes Tool holders on vertical drum Working Station: up to 9 in variable and programmable sequence Thrust power: from 10.000 to 16.000 kg Thrust actuator: hydraulic Tool-holder shifter: electrical Tool stroke: from 80 up to 200mm Tube diameter: up to 80 mm Work cycle: diameter flaring or reduction, end-forming, rolling, beading, facing, chamfering. Materials: aluminum, copper, steel profile Industrial sector: automotive, heating, furniture 9
END FORMING TUBE MACHINE MACH 6 WITH SIMAT YOU CAN! 10
Whit Mach 6 you can: Mach 6 is a fast CNC end-forming tube machine, that allows up to 8 end forming works like diameter flaring or reduction, end-forming, rolling, beading, facing, chamfering. The characteristic is to be fully driven by CNC, permits to improve the machine setup time and to reduce manual adjustments Technical data: Two controlled axes Tool holders on vertical drum Working Station: up to 8 in variable and programmable sequence Thrust power: from 5.000 to 10.000 kg Thrust actuator: hydraulic / electric as per customer specifications Tool-holder shifter: electrical Tool stroke: from 80 up to 200mm Tube diameter: up to 50 mm Work cycle: diameter flaring or reduction, end-forming, rolling, beading, facing, chamfering. Materials: aluminum, copper, steel profile Industrial sector: automotive, heating, furniture 11
END FORMING TUBE MACHINE MACH 1 WITH ROTATING UNIT WITH SIMAT YOU CAN! 12
Whit Mach 1 you can: Mach 1 is a fast CNC end-forming tube machine. It is a very easy and flexible machine that allows to use, in a safety environment and with excellent results, all the endforming operations, applying rotating tools Technical data: Two controlled axes Pneumatic cives Pneumatic pre-holder Safety optical double start Rotating unit stroke 80mm Rotating unit thust: 1470 N with 6 bar Tool holder Weldon Mandrel motor power: 3 kw Lubrification: gravity flow or atomization Air flow for vices cleanliness Adjustable stopper Industrial sector: automotive, heating, furniture 13
CUTTING MACHINE SIMCUT LINE WITH SIMAT YOU CAN! 14
Whit Simcut line you can: The Simcut Line is a controlled cutting machine developed for each need of cut. It can reach a capacity up to 80mm diameter and 6mt length. The controlled movements of the cutting shifter offers a high precision and programmable setting of the saw parameters, improving the lifetime of the saw and having a significant reduction of the cycle time. The high precision on length is driven by a brushless system that permits to optimize automatic production. Further units, as brushing and trimming units, may be applied on the unload device, which can handle the off cuts. Technical data: Easy and efficient automatic programming, through touch-screen. Controlled loader speed up to 1 m/s, with programmable increase and decrease ramps. Standard charger for 6mt bars (changeable on request) Maximum workable diameter of the tube in bar Ø 80mm Cutting lubrication with oil atomization system Cutting parameters settable from touch screen Example time cycle: 3sec. for d.22mm / lenght300mm of a copper tube (HSS saw 250mm diameter / 1mm thickness) Gear and horizontal cutting head on a controlled axis Suitable for cutting round, square, rectangular, and oval tubes Equipped with automatic loader and unloader It can be integrated with automatic deburring, washing, bending, punching and collecting units 15
CUTTING MACHINE SIMCUT WITH SIMAT YOU CAN! 16
Whit Simcut line you can: SIMCUT is a controlled cutting machine developed for any kind of cut, orbital or saw blade system. The controlled movements of the cutting shifter offers a high precision and programmable setting of the saw parameters, improving the lifetime of the saw and having a significant reduction of the cycle time. In the coil version, the ASPO (coil charger) can be controlled and speed driven. Following customer request, the ASPO driver can be piloted by the machine. The unload device can be manufactured with telescopic system to reduce overall dimensions. Technical data: Easy and efficient automatic programming, through touch-screen Controlled loader speed up to 1 m/s, with programmable increase and decrease ramps. Gear and horizontal cutting head on a controlled axis Standard charger for 6mt bars (changeable on request) Suitable for cutting round, square, rectangular, and oval tubes Maximum workable diameter of the tube in coil Ø 24mm Cutting lubrication with oil atomization system Equipped with automatic loader and unloader It can be integrated with automatic deburring, washing, bending, punching and collecting units Cutting parameters settable from touch screen Controlled loader speed up to 1m/s with programmable increase and decrease ramps Wheels module with metrical scale to facilitate the set up Example time cycle: 3sec. for d.22mm / length 300mm of a copper tube (HSS saw 250mm diameter / 1mm thickness) 17
DIMENSIONAL PROFILE PROJECTOR SIMAT SYSTEM WITH SIMAT YOU CAN! 18
Whit Simat System you can: Simat System is fast, robust, easy to use and designed for intensive use in hard production environment. Increases the number of units and items checked Eliminates subjectivity and errors in the measurements and report manuals Provides Automatic traceability Allows the employment of unskilled workers Reduces the time and cost of controls Technical data: Light receiving lens Field of view Measurement accuracy Repeatability accuracy Illumination system Double telecentric lens 22x16 mm 42x31 mm 83x62 mm 129x97 mm 172x129 mm ±1.5 μm ±3 μm ±6 μm ±8.5 μm ±12 μm ±0.2 μm ±0.5 μm ±1 μm ±1.5 μm ±2 μm 2 Software programmable collimated telecentric light Weight / Dimensions Around 300 kg / 1900x1170x900 mm Operation ambient +10 C to 40 C Measurement points 16000 features max Pattern search XYѲ (accepts random positioning) Tolerance Angle, angularity, area, circumference, concentricity, diameter, fatness, form, length, parallelism, perpendicularity, radius, roundness, run out, straightness, symmetry, true position, width, XY position Report data *.csv, *.tsv, *.txt 19
CONTACTS SIMAT SRL Via E. Tosi, 1/2 33034 - Fagagna (Ud) - ITALY STEFANO BELTRAMINI Sales Department +39 0432 958839 +39 328 3476586 sales@simatautomation.com www.simatautomation.com Sales.simat 20