Instruction Sheet 1041-04 Rhino SD/XD Depressurization Modules for Electric Changeover Controls Description Rhino SD/XD depressurization modules relieve material pressure by flowing material under the follower plate. Four depressurization modules are available: 24 Vdc ISO 5599/2 Size-1 Base with DeviceNet I/O Block Cable 24 Vdc Automotive 125-Series Base with DeviceNet I/O Block Cable NOTE A cable is supplied with the controller, J-box, or by another source for the following depressurization modules. 120 Vac ISO 5599/2, Size-1 Base without DeviceNet I/O Block Cable 24 Vdc/120 Vac Automotive 125-Series Base without DeviceNet I/O Block Cable Refer to the Interconnect drawing provided with your system documentation for electrical connections. Repair Repair procedures are limited to replacing the depressurization valve packing cartridge. Remove the Packing Cartridge 1. See Figure 1. Disconnect the hose () from the fitting (6). 2. Remove the screws (1) securing the air cap (2) to the valve body (5).! CAUTION! Do not damage the dispensing valve body while removing the packing cartridge. 3. Use a small screwdriver to pry the packing cartridge (4) out of the valve body (5). Install a New Packing Cartridge 1. Lubricate the o-rings and glyde-ring on the new packing cartridge (4) with TFE grease. 2. Install the new packing cartridge in reverse order of the removal procedures. Tighten the screws (1) to 8 ft-lb (9.5 10.8 Nm). 6 Lubrication Points 3 4 1 2 WARNING 5 Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. To prevent serious injury, relieve system and material pressure before disconnecting any hoses. Disconnect and lock out power to the system before performing repairs. Figure 1 Replacing a Packing Gland (55-Gallon Follower Plate Shown) 20 Nordson Corporation Part 1041-04
2 Rhino SD/XD Depressurization Modules for Electric Changeover Controls Parts To order parts, call the Nordson Customer Service Center or your local Nordson representative. NOTE Refer to your system documentation for specific recommended spare parts. Common Parts These parts are common to the depressurization modules. See Figure 2 and refer to the following parts list. 6 19 8 1 2 9 3 13 19 10 20 11 5 12 4 21 19 16 21 1 55-Gal Follower Plate 16 21 19 5-Gal Follower Plate (Shown Assembled) Figure 2 Common Parts Part 1041-04 20 Nordson Corporation
Rhino SD/XD Depressurization Modules for Electric Changeover Controls 3 Item Part Description Qty Note 1039516 MODULE, depressurization, ISO 5599/2, size 1 base, Rhino SD/XD, 24 Vdc, with DeviceNet cable 1043680 MODULE, depressurization, ISO 5599/2, size 1 base, Rhino SD/XD, 120 Vdc, without DeviceNet cable 1043681 MODULE, depressurization, Automotive 125 Series base, Rhino SD/XD, 24 Vdc, with DeviceNet cable 105289 MODULE, depressurization, Automotive 125 Series base, Rhino SD/XD, 24 Vdc/120 Vac, without DeviceNet 1 985112 RIVET, pop, 3 / 32 x 0.250, black oxide 2 2 LABEL, depressurization material valve 1 A 3 1024891 PLATE, label mounting, 90 degree, 1 / 8 NPT 1 4 9411 O-RING, Viton, 0.688 x 0.85 x 0.094, 105 1 5 1039086 VALVE ASSEMBLY, depressurization 1 6 982085 SCREW, socket, M5 x 25, black 4 23942 CAP, air 1 8 2394 SPRING, compression 1 9 CARTRIDGE, packing, UHMW-PE 1 B 10 SEAT, carbide 1 11 BODY, valve 1 12 93402 PLUG, pipe, 1 / 8 1 13 921 ELBOW, male, 3 degree, / 16 20 x 1 / 8 NPT 1 32940 ELBOW, male, 3 degree, 1 / 2 20 x 1 / 8 NPT 1 982168 SCREW, socket, M5 x 55, black 4 16 92121 CONNECTOR, 3 degree, 9 / 16, straight thread 1 1 329565 HOSE, high-pressure, 6 JIC 3, 3 / 8 x in 1 921 CONNECTOR, male, 3 degree, 9 / 16, x 1 / 2 1 19 900481 ADHESIVE, pipe/thd/hyd sealant PST AR 20 900463 ADHESIVE, retaining cylinder AR 21 1612251 LUBRICANT, O-ring, Parker, 2 oz 1 NOTE A: This part is included in Label Kit 103341. B: Order Packing Cartridge Kit 238345. AR: As Required 20 Nordson Corporation Part 1041-04
4 Rhino SD/XD Depressurization Modules for Electric Changeover Controls Depressurization Modules 24 Vdc ISO 5592/2 Size 1 Valve Base with Device Net I/O Block Cable See Figure 3 and refer to the following parts list. 2 1 6 4 5 19 3 9 8 11 10 PART OF 16 1 13 20 Figure 3 24 Vdc ISO 5592/2 Size 1 Valve Base with Cable for Device Net I/O Block 12 Part 1041-04 20 Nordson Corporation
Rhino SD/XD Depressurization Modules for Electric Changeover Controls 5 Item Part Part Description Qty Note 1039516 MODULE, depressurization, ISO base, Rhino SD/XD, 24 Vdc, with DeviceNet cable 1 1606563 MODULE, depressurization, ISO base, flame resistant, blue 1 1 1006226 1006226 CONNECTOR, 3-deg flare, 5 / 16 T x 1 / 4 NPT 1 2 92000 92000 CONNECTOR, male, 3 deg, / 16 20 x 1 / 4 1 3 SCREW, drive, 4 x 0.312 2 4 NUT, hex, heavy, 1 / 4 20, per ISO 4035 2 5 WASHER, lock, ¼, per ISO 089 2 6 91265 91265 CONNECTOR, male, 1 / 4 tube x 1 / 4 NPT 2 1010810 TUBING, 1 / 4 O.D. polyethylene, flame resistant 2.08 ft 1606332 TUBING, ¼ OD, nylon, flame resistant, blue 2.08 ft 8 9162 9162 CONNECTOR, male, 1 / 4 tube x 3 / 8 NPT 2 9 10269 MUFFLER, exhaust, 1 / 8 inch NPT 2 1035504 MUFFLER, exhaust, ⅛-in. NPT, male 2 10 1043426 1043426 BASE, manifold, 3 / 8 NPT, 5 port, ISO size 1 1 11 SCREW, socket, 1 / 4 20 x 1.50, Grade 8, per ISO 462 2 12 91266 91266 ELBOW, male, 0.25 tube x 0.25 NPT 1 13 92216 92216 ELBOW, male, 1 / 4 tube x 3 / 8 NPT 1 52 MUFFLER, exhaust, 3 / 8 inch NPTF 2 1019099 MUFFLER, ⅜ NPT, male 2 1044825 1044825 CABLE, 4 pin micro dc, AWG, 0.5m, male/female 1 16 1046639 1046639 LABEL, cable, depress air solenoid valve 2 1 939110 939110 STRAP, cable, 0.85 diameter 2 900481 900481 ADHESIVE, pipe/thd/hyd sealant PST AR 19 LABEL, depressurization air solenoid valve 1 A 20 1044954 1044954 VALVE, ISO, size 1, 2-position, 4-way, 24 Vdc, SMC 1 B NOTE A: This part is included in Label Kit 103341. B: This part is not included with the depressurization module and must be ordered separately. AR: As Required 20 Nordson Corporation Part 1041-04
6 Rhino SD/XD Depressurization Modules for Electric Changeover Controls 120 Vac ISO 5592/2 Size 1 Valve Base without Device Net I/O Block Cable See Figure 4 and refer to the following parts list. 2 1 6 4 5 16 3 9 8 11 10 13 1 12 Figure 4 120 Vac ISO 5592/2 Size 1 Valve Base without Cable Part 1041-04 20 Nordson Corporation
Rhino SD/XD Depressurization Modules for Electric Changeover Controls Item Part Description Qty Note 1043680 MODULE, depressurization, ISO base, Rhino SD/XD, 120 Vdc, without DeviceNet cable 1 1006226 CONNECTOR, 3-deg flare, 5 / 16 T x 1 / 4 NPT 1 2 92000 CONNECTOR, male, 3-deg, / 16 20 x 1 / 4 1 3 1025108 SCREW, drive, 4 x 0.312 2 4 984130 NUT, hex, heavy, 1 / 4 20 2 5 9830 WASHER, lock, 1 / 4 2 6 91265 CONNECTOR, male, 1 / 4 tube x 1 / 4 NPT 2 1010810 TUBING, 1 / 4 OD polyethylene, flame resistant 2.08 ft 8 9162 CONNECTOR, male, 1 / 4 tube x 3 / 8 NPT 2 9 10269 MUFFLER, exhaust, 1 / 8 inch NPT 2 10 1043426 BASE, manifold, 3 / 8 NPT, 5 port, ISO size 1 1 11 985 SCREW, socket, 1 / 4 20 x 1.50 2 12 91266 ELBOW, male, 0.25 tube x 0.25 NPT 1 13 92216 ELBOW, male, 1 / 4 tube x 3 / 8 NPT 1 52 MUFFLER, exhaust, 3 / 8 inch NPTF 2 900481 ADHESIVE, sealant PST AR 16 LABEL, depressurization air solenoid valve 1 A 1 104648 VALVE, ISO, size 1, 2-position, 4-way, 120 Vac, SMC 1 B NOTE A: This part is included in Label Kit 103341. B: This part is not included with the depressurization module and must be ordered separately. AR: As Required 20 Nordson Corporation Part 1041-04
8 Rhino SD/XD Depressurization Modules for Electric Changeover Controls 24 Vdc Automotive 125 Series Valve Base with DeviceNet I/O Block Cable See Figure 5 and refer to the following parts list. 2 1 4 6 5 19 3 8 9 10 20 Part of 11 16 11 12 13 1 Figure 5 24 Vdc Automotive 125 Series Valve Base with DeviceNet I/O Block Cable Part 1041-04 20 Nordson Corporation
Rhino SD/XD Depressurization Modules for Electric Changeover Controls 9 Item Part Description Qty Note 1043681 MODULE, depressurization, automotive 125 Series base, Rhino SD/XD, 24 Vdc, with DeviceNet cable 1 1006226 CONNECTOR, 3-deg flare, 5 / 16 T x 1 / 4 NPT 1 2 92000 CONNECTOR, male, 3-deg, / 16 20 x 1 / 4 1 3 1025108 SCREW, drive, 4 x 0.312 2 4 984130 NUT, hex, heavy, 1 / 4 20 2 5 9830 WASHER, lock, 1 / 4 2 6 91265 CONNECTOR, male, 1 / 4 tube x 1 / 4 NPT 2 1010810 TUBING, 1 / 4 OD polyethylene, flame resistant 2.08 ft 8 9162 CONNECTOR, male, 1 / 4 tube x 3 / 8 NPT 2 9 1602016 BASE, manifold, 3 / 8 NPT, 5 port 1 10 982896 SCREW, socket, 1 / 4-20 x 0.85 in. 2 11 1045885 CABLE, 90-deg, Micro DC, AWG, 1m, male/female 1 12 1046639 LABEL, cable, depress air solenoid valve 2 13 939110 STRAP, cable, 0.85 diameter 2 1019099 MUFFLER, exhaust, 3 / 8 inch NPT male 2 92216 ELBOW, male, 1 / 4 tube x 3 / 8 NPT 1 16 93483 PLUG, pipe, socket, 1 / 8 inch 1 1 91266 ELBOW, male, 0.25 tube x 0.25 NPT 1 900481 ADHESIVE, pipe/thd/hyd sealant PST AR 19 LABEL, depressurization air solenoid valve 1 A 20 1025059 VALVE, 125 Series, 24 Vdc, 4-pin Micro, Automatic Valve 1 B 20 1025096 VALVE, 125 Series, 24 Vdc, 4-pin Micro, Numatics 1 B 20 102509 VALVE, 125 Series, 24 Vdc, 4-pin Micro, MAC Valve 1 B 20 1058 VALVE, 125 Series, 24 Vdc, 4-pin Micro, Parker 1 B NOTE A: This part is included in Label Kit 103341. B: This part is not included with the depressurization module and must be ordered separately. AR: As Required 20 Nordson Corporation Part 1041-04
10 Rhino SD/XD Depressurization Modules for Electric Changeover Controls 24 Vdc/120 Vac Automotive 125 Series Valve Base without DeviceNet I/O Block Cable See Figure 6 and refer to the following parts list. 2 1 4 6 5 16 3 8 9 10 13 11 12 11 1 Figure 6 24 Vdc/120 Vac Automotive 125 Series Valve Base without DeviceNet I/O Block Cable Part 1041-04 20 Nordson Corporation
Rhino SD/XD Depressurization Modules for Electric Changeover Controls 11 Item Part Description Qty Note 105289 MODULE, depressurization, Automotive 125 Series base, Rhino SD/XD, 24 Vdc/120 Vac, without DeviceNet 1 1006226 CONNECTOR, 3-deg flare, 5 / 16 T x 1 / 4 NPT 1 2 92000 CONNECTOR, male, 3-deg, / 16 20 x 1 / 4 1 3 1025108 SCREW, drive, 4 x 0.312 2 4 984130 NUT, hex, heavy, 1 / 4 20 2 5 9830 WASHER, lock, 1 / 4 2 6 91265 CONNECTOR, male, 1 / 4 tube x 1 / 4 NPT 2 1010810 TUBING, 1 / 4 OD polyethylene, flame resistant 2.08 ft 8 9162 CONNECTOR, male, 1 / 4 tube x 3 / 8 NPT 2 9 1602016 BASE, manifold, 3 / 8 NPT, 5 port 1 10 982896 SCREW, socket, 1 / 4-20 x 0.85 in. 2 11 1019099 MUFFLER, exhaust, 3 / 8 inch NPT male 2 12 92216 ELBOW, male, 1 / 4 tube x 3 / 8 NPT 1 13 93483 PLUG, pipe, socket, 1 / 8 inch 1 91266 ELBOW, male, 0.25 tube x 0.25 NPT 1 900481 ADHESIVE, pipe/thd/hyd sealant PST AR 16 LABEL, depressurization air solenoid valve 1 A 1 1025059 VALVE, 125 Series, 24 Vdc, 4-pin Micro, Automatic Valve 1 B 1 1025096 VALVE, 125 Series, 24 Vdc, 4-pin Micro, Numatics 1 B 1 102509 VALVE, 125 Series, 24 Vdc, 4-pin Micro, MAC Valve 1 B 1 1058 VALVE, 125 Series, 24 Vdc, 4-pin Micro, Parker 1 B NOTE A: This part is included in Label Kit 103341. B: This part is not included with the depressurization module and must be ordered separately. AR: As Required 20 Nordson Corporation Part 1041-04
12 Rhino SD/XD Depressurization Modules for Electric Changeover Controls Issued 8/ Original copyright date 2004. Rhino, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation. All other trademarks are the property of their respective owners. Part 1041-04 20 Nordson Corporation