DMGMORI.COM. 5-AXIS UNIVERSAL MILLING MACHINES DMU DMC monoblock series

DMU 65 / 85 / 105 / 125 DMU 75 / 95 DMU 65 / 85 / 105 / 125 FD DMC 65 / 85 DMC 65 / 85 FD 5-AXIS UNIVERSAL MILLING MACHINES DMU DMC series DMGMORI.COM

Applications and parts Highlights Control technology Overview DMU DMC SERIES The benchmark in all sectors The series has a machine concept for every sector: Be it 5-axis simultaneous machining, highly dynamic high-speed milling, integrated mill-turning, high-torque cutting or the broad field of productive parts machining in 3 5 axes. With the new machines, every component produced becomes an impressive masterpiece. 02 AUTOMOTIVE Radiator grille for the Audi S6

DIE & MOLD MAKING Tyre Die & Mold in tool steel MACHINE CONSTRUCTION CK45 planet carrier AEROSPACE Titanium blisk ENERGY MEDICAL TOOLING Impeller in aluminium Titanium knee joint Specialised side milling cutter in tool steel 03

Applications and parts Technology Excellence Highlights Control technology Overview EXCELLENCE CENTER No. 1 in Technology Excellence The synergy between machine builder and component manufacturer has to fit. With the two technology excellence centers DIE & MOLD and AEROSPACE in Pfronten, DMG MORI offers its customers experts at eye level who know the industries, its requirements as well as the players and future developments. Customers can expect advice from holistic technology solutions right through to cross-machine turn-key process development, i.e.: machine design, tools, clamping systems, programming DIE & MOLD EXCELLENCE CENTER 04 + Over 50 years experience and over 20,000 successful customers in the DIE & MOLD sector + Holistic product portfolio for everyone Workpieces from 10 to 6,000 mm 0.4 to 236 and up to 150 t 165.35 tons + Standardized and individual Automation + Best surface qualities up to 0.15 µm thanks to permanently accurate linear drives with up to 2 g 2 g acceleration and measuring systems from MAGNESCALE Machine Highlights + speedmaster spindles up to 30,000 rpm or up to 200 Nm 147.5 ft-lbs, as well as special HSC spindles with up to 40,000 rpm + DirectDrive in the C axis for dynamic machining and best surface quality + Exclusive DMG MORI technology cycles and software options: 3D quickset for highest kinematic accuracy, ATC for optimum surface qualities DMC 65 with RS3

AEROSPACE EXCELLENCE CENTER + Over 20 years of technology experience for all applications and materials + Green Button process Process development in consideration of measuring and monitoring to ensure unmanned production with maximum process reliability + Additive Manufacturing: Laser cladding and selective laser melting in the powder bed + 20 years milling-turning technology Best in Class for Casings and Rotatives + New: technology integration grinding BLISK Machine: DMU 65 Dimension: ø 450 120 mm ø 17.7 4.7 in Material: Ti6Al4V 05 Machine Highlights + Motor spindles with up to 30,000 rpm (85 kw 114 hp, 40 Nm 29.5 ft-lbs) for machining structural aluminium components with small and complex cavities + Highly dynamic swivel rotary table with direct drive in A / C axis for blisk processing + Process monitoring through DMG MORI technology cycles MPC and SIS as well as Spike, Artis and Caron + Advanced machining possibilities through DMG MORI technology cycles, e.g. Interpolation Turning, excentric machining, or Alternating Speed DMU 65

Applications and parts Highlights Control technology Overview DMU DMC SERIES The all-rounder! Be it individual or universal, the machine concept of machines with their comprehensive range of options provides a solution for every application. A wide range of table solutions from 3-axis machining to highly dynamic 5-axis machining with Direct Drive as well as the widest selection of spindles are the basis for the optimal configuration of your machine. Large door openings with unique access to the working area give the operator impressive freedom and perfect handling. 06 ERGONOMIC PRECISE + Large door opening with unique access to the working area, even with a pallet changer + Unrestricted crane loading of up to 6,000 kg 6.6 t + The most compact machine on the market with a footprint of just 8 m 2 86 ft 2 (DMU 65 ) + Quick and easy to set up thanks to its three-point support + Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard + Up to 25 % higher precision with the optional precision package + Stiff construction with high static masses and balanced moving parts + 55 mm 2.2 in roller guideways in all axes (45 mm 1.8 in on the 65er) Please note: The results of machining and performance trials listed in this catalogue are to be taken as examples. The results may vary slightly due to the site conditions and cutting conditions.

Ergonomic Precise Versatile CELOS Over 35 years of 5-axis expertise 07 VERSATILE + Universal swivelling rotary table with single or twin drive + Milling and turning complete machining at up to 5,400 Nm 3,983 ft-lbs + Dynamic 3 different table options with Direct Drive on the A and C axes + Productive with up to six pallets in the system CELOS + CELOS from DMG MORI allows consistent administration, documentation and visualisation of order, process and machine data + CELOS can be extended with apps and is also compatible with your company s existing infrastructures and programs

Applications and parts Highlights Ergonomic Control technology Overview DMU DMC SERIES Unique ergonomics! With a footprint of 8 m 2 86 ft 2, the is the most compact machine in its class on the market. The perfect accessibility and visibility of the working area also provide maximum user satisfaction! The working area can also be loaded from above. 1 Three-point support with the inherently rigid and crane hook design for rapid installation 2 Palletisation option with unrestricted access to the working area 3 Optimal chip removal and chip disposal from the machine to the rear 1,385 1,000 mm 54.5 39.4 in large chip aperture (65: 860 640 mm 33.9 25.2 in, 85: 1,080 800 mm 42.5 31.5 in, 105: 1,180 1,000 46.5 39.4 in) 08 4 Stainless steel covers in working area Prevention of soiling and best accessibility 5 The most compact machine on the market just 8 m 2 86 ft 2 of space required for the DMU 65 (12.3 m 2 132 ft 2 for the 85, 18.2 m 2 196 ft 2 for the 105 and 28.5 m 2 307 ft 2 for the 125) 4 6 CELOS simplifies and speeds the process from the idea to the finished product 7 Improved functionality The safety glass can be removed from outside the machine 8 Retention of value / long-life surfaces Premium range built to a high standard for superior scratch resistance and protection against damage 8 2 3 1 5

UNRESTRICTED CRANE LOADING OF UP TO 6,000 kg 6.6 t Ergonomic Precise Versatile CELOS HIGHLIGHTS 7 + Large door opening with unique access to the working area for quick and ergonomic set-up of workpiece and tools + Crane loading from above to over the table centre + Door opening of up to 1,900 mm 75 in (1,310/ 1,500 / 1,650 mm 52 / 59 / 65 in on the DMU 65 / 85 / 105 ) + Full accessibility to the working area and tool magazine, even with automation 09 6 EASE OF MAINTENANCE A Oil mist extraction through the magazine * B C D Coolant unit Magazine with swing arm tool changer for up to 180 tools Control cabinet under the tool magazine E Chip disposal to the rear * F Central Fluidbox best accessibility * Option A B C F E D

Applications and parts Highlights Precise Control technology Overview DMU DMC SERIES Precise and stable for perfect machining results 7 4 The series produces optimal milling capability, the best machining performance and excellent levels of precision thanks to its extreme stiffness and stability. These top levels of performance are achieved by the high static masses of the and detailed FEM analysis. The weight-optimised GGG-60 moving parts provide high process dynamics. 6 1 Standard cooling measures 1 Cooled Z-axis motor 2 Cooled A- and C-axis motors 9 3 Cooled C-axis gear 10 4 Cooled motor mounting plates in the X- and Z-axes 5 Internally cooled ball screw in the X-axis 6 Cooled linear guideways in the Z-axis 2 7 Cooled ball screw bearing in Z-axis 8 Constant temperature in the machine by covering Y-axis and using fans (two in X-axis, one in Y-axis) 3 9 Multi-sensor compensation with four sensors: Spindle, cabinet, Y-axis slideway, machine base 2 4.3 kw 5.8 hp coolant unit Linear encoders in the X-,Y- and Z-axes COMPREHENSIVE COOLING MEASURES FOR MAXIMUM LONG-TERM ACCURACY AS STANDARD

9 Ergonomic Precise Versatile CELOS 8 8 5 4 MAXIMUM STABILITY FROM ONE CASTING Stiff concept + One-piece column with large, stable slideways, 55 mm 2.2 in roller guideways in all axes (45 mm 1.8 in on the 65) 9 + Maximum stability thanks to the large YRT bearing in the swivelling rotary table and large ball screws in all axes, e. g. 460 mm 18.1 in YRT and up to max. 63 mm 2.5 in ball screws on the DMU 105 / 125 + FEM optimisation of all components + Clamping of the swivelling rotary table 11 UP TO 25 % HIGHER ACCURACY WITH THE OPTIONAL PRECISION PACKAGE * + Cooled motor mounting plates in the X- and Y-axes + Internally cooled ball screw in the Y- and Z-axes + Multi-sensor compensation in A- and C-axes + Selected components * Only in conjunction with the measuring probe option, production package 40/80 bar 580 / 1,160 psi and coolant temperature control, in combination with tools with face and taper contact at the cone and the tool flange Workpiece Bobby Car mould, surface finish of Ra < 0.4 μm

Applications and parts Highlights Versatile Control technology Overview DMU DMC SERIES Individual or universal a solution for every application UNIVERSAL SWIVELLING ROTARY TABLE WITH SINGLE OR TWIN DRIVE MILLING AND TURNING COMPLETE MACHINING RATED AT UP TO 5,400 Nm 3,983 ft-lbs 12 5-axis simultaneous machining up to 2,600 kg 5,732 lbs and machining of negative angles Maximum productivity through complete machining on one machine with speeds up to 1,200 rpm LONG-TERM PRECISION SWIVELLING ROTARY TABLE WITH DIRECT DRIVE IN C-AXIS * Highest long-term precision (even with continuous operation) and dynamics (simultaneous operation) in the C-axis DYNAMIC DIRECT DRIVE IN THE A- AND C-AXES ** Highly dynamic Direct Drive technology in the A- and C-axes (tandem) for the highest levels of precision and dynamics * available for DMU DMC 65 / 85 ** available for DMU DMC 65

FROM POWER TO HIGH SPEED THE WIDEST RANGE OF SPINDLES ON THE MARKET Ergonomic Precise Versatile CELOS + Up to 40,000 rpm and 430 Nm 317 ft-lbs torque + speedmaster High-tech motor spindles with the best performance and accuracy + Modular technology for the quickest and most cost-effective repairs + SK50 HSK-A100 available for the DMU DMC 85 upwards 13 3-AXIS MACHINING OF LARGE WORK- PIECES WEIGHING UP TO 6,000 kg 6.6 t PRODUCTIVE WITH UP TO SIX PALLETS IN THE SYSTEM Large working volume, up to 2 m 2 21.5 ft 2 clamping area and an unbeatable maximum table load for demanding 3-axis machining Best accessibility and ergonomics on the market: Palletisation option with unrestricted access to the working area with RS3 or RS6 rotary storage

Applications and parts Highlights Control technology CELOS Overview Simplified machine operation. Seamless integration of machine and company. APP MENU Like on a smartphone, the operator has direct access to all available applications through the APP MENU. 14 ERGOline CONTROL WITH 21.5 MULTI- TOUCH SCREEN AND SIEMENS Simple User-friendly machine operation for all new high-tech machines from DMG MORI. Consistent Consistent administration, docu mentation and visualisation of order, process and machine data. Compatible Compatible with PPS and ERP systems. Can be networked with CAD / CAM products. Open to trendsetting CELOS APP extensions. SMARTkey Customised user authorisation. Individ ually adapted access privileges to the control system and the machine.

DMU DMC SERIES From the idea to the finished product Ergonomic Precise Versatile CELOS CELOS features a standard user interface for all new high-tech machines from DMG MORI. CELOS APPs facilitate the consistent management, documentation and visualisation of order, process and machine data on a unique 21.5 multi-touch monitor. They also simplify, standardise and automate the operation of the machine. 26 standard APPs help the machine operator prepare, optimise and systematically process production jobs. CELOS APPS 3 EXAMPLES JOB MANAGER Systematic planning, administration and preparation of work orders. + Machine related creation and configuration of new work orders + Structured storage of all production related data and documents + Easy visualisation of orders, including NC program, equipment, etc. 15 JOB ASSISTANT Process-defined orders. + Menu guided set-up of the machine and conversational processing of production orders + Reliable error prevention thanks to windowsbased assistance instructions with a mandatory acknowledgement function TOOL HANDLING Shorter tool set-up times through assessments of the magazine configuration for subsequent orders. + Display of all tools required for a job, including the automatic generation of a loading list + Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs

Applications and parts Highlights Control technology Overview Exclusive, optionally available DMG MORI technology cycles MPC 2.0 MACHINE PROTECTION CONTROL Protecting machines with an emergency shut-off function + Vibration monitoring in the process + Emergency shut-off with teach function + NEW: Troque monitoring + Milling spindle bearing diagnostics 3D quickset Quick and easy for maximum precision + Toolkit for checking and correcting the kinematic precision of 5-axis machine configurations + All head variants and all table axes ATC APPLICATION TUNING CYCLE Process optimisation at the push of a button + Process-oriented feed drive tuning + Minimised machining time with maximised component quality, irrespective of workpiece weight + High surface quality during finishing 16 LASER MEASURING SENSOR PACKAGE Enhanced measuring options with a laser measuring sensor + Measurement of slots and grooves + Measurement in hard-to-reach areas + Measurement of individual points + Package with manual and automatic calibration gearskiving Manufacturing of spur gears and splines + Synchronised turning of workpiece and tool + Machining of gears close to shoulders without interference + Synchronisation and tool path controlled by the cycle + Reduced process costs due to manufacturing of gears on universal machines MULTI-TOOL Save time by efficiently using tools + Several sister tools on one tool holder + Save tool change times and magazine pockets

CONTROL TECHNOLOGY High-end CNCs for safe processes and maximum precision SIEMENS 840D SL OPERATE HEIDENHAIN TNC 640 MAPPS V ** + Highly simplified interactive programming with identical look and feel for turning and milling + SINUMERIK Operate new user interface + Unique, highly detailed 3D simulation display + New optimised TNC user interface + HSCI HEIDENHAIN Serial Controller Interface + FANUC based + User memory with large capacity of 6 GB as standard + Equipped with simple and easy-to-follow conversational programming function 17 + ATC *, 3D quickset * + Powerful 32-bit multiprocessor system and controller, 1 GB RAM + Fast block processing time of approx. 0.6 ms + Look-ahead function for up to 150 NC blocks (capable of parameterisation) + Graphical simulation of the machining process with overhead view, triple-plane display and 3D display; synchronised display during the machining process + DECKEL MAHO Package MDynamics *, optional optimisation of surface finish and speed for smoothing surface transitions * Option + Conversational or ISO programming + Rapid program generation with plain text programming + Graphical programming + Collision monitoring (DCM) + ATC *, 3D quickset * + Powerful dual-core processor (Intel i7-3, 2 Cores) + New optimised ADP (Advanced Dynamic Prediction) motion control for improved surfaces and quicker machining (block processing time less than 0.5 ms) + Dynamic look-ahead function with no path restrictions + Quick access to required information by manual data search function + Two multi-touch panels + 3D machining simulation for easy geometry checking + 6-window display for checking required machine information at the same time + Improved set-ups by displaying required machine information according to the operation * Option ** available only for DMU 75 + Dynamic Efficiency with adaptive feed control AFC and trochoidal milling as standard (Active Chatter Control ACC optional) * Option

Applications and parts Highlights Control technology Overview Working area DMU DMC SERIES A large working area in the smallest footprint True greatness comes from within. In a compact footprint the series can accommodate workpieces up to 1,600 mm 63 in in length and 6,000 kg 6.6 t in weight for 3-axis machining (DMU 125 ). The 5-axis version allows machining of high-tech workpieces up to 1,400 mm 55 in in diameter and 2,600 kg 5,732 lbs in weight. The working area can be loaded from above with no restrictions and, partly thanks to the standard stainless steel cladding in the working area, the machines retain their value. 18 just 8 m 2 86 ft 2 Footprint just 12.3 m 2 132 ft 2 Footprint DMU 65 DMU 85 Rigid table Swivelling rotary table * Rigid table Swivelling rotary table * Travel X / Y / Z mm in 735 / 650 / 560 28.9 / 25.6 /22.0 735 / 650 / 560 28.9 / 25.6 / 22.0 935 / 850 / 650 36.8 / 33.5 / 25.6 935 / 850 / 650 36.8 / 33.5 / 25.6 Table size mm in 1,000 650 39.4 25.6 ø 650 ø 25.6 1,200 850 47.2 33.5 ø 850 750 ø 33.5 29.5 Maximum load kg lbs 3,000 6,614 600 / 1,000 ** 1,323 / 2,205 ** 4,000 8,819 1,000 / 1,500 ** 2,205 / 3,306 ** Workpiece dimensions mm in 1,000 39.4 840 33.1 840 33.1 1,200 47.2 1,040 40.9 740 29.1 560 22.1 500 19.7 650 25.6 410 16.1 1,040 40.9 590 23.2 * more detailed dimensional drawings available on request, restrictions dependent on swivel angle, ** swivelling rotary table with twin drive

±120 ±120 GLOBALLY UNIQUE THE HIGHEST MAXIMUM LOAD 5-axis simultaneous machining with a swivelling rotary table for components weighing up to 2,600 kg 5,732 lbs 19 just 18.2 m 2 196 ft 2 Footprint just 28.5 m 2 307 ft 2 Footprint DMU 105 DMU 125 Rigid table Swivelling rotary table * Rigid table Swivelling rotary table * 1,135 / 1,050 / 750 44.7 / 41.3 / 29.5 1,135 / 1,050 / 750 44.7 / 41.3 / 29.5 1,335 / 1,250 / 900 52.6 / 49.2 / 35.4 1,335 / 1,250 / 900 52.6 / 49.2 / 35.4 1,400 1,050 55.1 41.3 ø 1,050 850 ø 41.3 33.5 1,600 1,250 63.0 49.2 ø 1,250 1,000 ø 49.2 39.4 5,000 11,023 1,500 / 2,000 ** 3,307 / 4,409 ** 6,000 13,228 2,000 / 2,600 ** 4,409 / 5,732 ** 1,400 55.1 1,240 48.8 730 28.7 1,600 63.0 1,440 56,7 600 23.6 750 29.5 310 12.2 690 27.2 790 31.1 250 9.8 790 31.1 1,240 48.8 1,400 55.1

Applications and parts Highlights Control technology Overview Table variants Modular system DMU DMC SERIES Table variants for every application 20 DMU 65 DMU 85 DMU 105 DMU 125 Rigid table Table size (L B) mm in 1,000 650 39.4 25.6 1,200 850 47.2 33.5 1,400 1,050 55.1 41.3 1,600 1,250 63.0 49.2 Max. load kg lbs 3,000 6,613 4,000 8,818 5,000 11,023.1 6,000 13,227 Swivelling rotary table drive from one side Table diameter mm in ø 650 in 800 650 ø 25.6 in 31.5 25.6 ø 850 750 in 1,000 750 ø 33.5 29.5 in 39.4 29.5 ø 1,050 850 in 1,200 850 ø 41.3 33.5 in 47.2 33.5 ø 1,250 1,000 in 1,400 1,000 ø 49.2 39.4 in 55.1 39.4 Max. load kg lbs 600 1,322 1,000 2,204 1,500 3,306 2,000 4,409 C-axis torque * Nm ft-lbs 2,000 1,475 3,550 2,618 7,200 5,310 6,300 4,646 C-axis speed rpm 40 30 30 30 A-axis torque * Nm ft-lbs 3,400 2,507 4,900 3,614 8,300 6,121 15,800 11,653 A-axis speed rpm 20 15 15 15 Swivelling rotary table with Tandem Drive drive from both sides Table diameter mm in ø 650 in 800 650 ø 25.6 in 31.5 25.6 ø 850 750 in 1,000 750 ø 33.5 29.5 in 39.4 29.5 ø 1,050 850 in 1,200 850 ø 41.3 33.5 in 47.2 33.5 ø 1,250 1,000 in 1,400 1,000 ø 49.2 39.4 in 55.1 39.4 Max. load kg lbs 1,000 2,204 1,500 3,306 2,000 4,409 2,600 5,732 C-axis torque * Nm ft-lbs 3,600 2,655 5,000 3,687 7,200 5,310 6,300 4,646 C-axis speed rpm 50 40 30 30 A-axis torque * Nm ft-lbs 5,700 4,204 9,200 6,785 17,400 12,833 25,300 18,660 A-axis speed rpm 20 15 15 15 Mill-turn swivelling rotary table with single / twin Direct Drive technology Table diameter mm in 680 25.8 850 33.5 1,050 41.3 1,250 49.2 Max. load kg lbs 600 / 600 1,322 / 1,322 1,000 / 1,200 2,204 / 2,645 1,500 / 2,000 3,306 / 4,409 2,000 / 2,600 4,409 / 5,732 C-axis torque * Nm ft-lbs 1,000 737 2,050 1,512 4,000 2,950 5,400 3,982 C-axis speed rpm 1,200 800 500 500 A-axis torque * Nm ft-lbs 3,400 / 5,700 2,507 / 4,204 4,900 / 9,200 3,614 / 6,785 8,300 / 17,400 6,121 / 12,833 15,800 / 25,300 11,653 / 18,660 A-axis speed rpm 20 15 15 15 Swivelling rotary table with Direct Drive technology in the C-axis and a gear-driven A-axis (single / tandem) *** Table diameter mm in 650 25.6 850 33.5 Max. load kg lbs 600 / 1,000 1,322 / 2,204 (DMC: 500) (DMC: 1,102) 1,000 / 1,500 2,402 / 3,306 (DMC: 800) (DMC: 1,764) C-axis torque * Nm ft-lbs 900 663 1,630 1,202 C-axis speed rpm 80 80 A-axis torque * Nm ft-lbs 3,400 / 5,700 2,507 / 4,204 6,300 / 11,300 4,646 / 8,334 A-axis speed rpm 20 15 Swivelling rotary table with Direct Drive technology in the A- (tandem) and C-axes **** Table diameter mm in ø 600 ø 23.6 Max. load kg lbs 600 1,322 C-axis torque * Nm ft-lbs 900 663 C-axis speed rpm 80 A-axis torque * Nm ft-lbs 1,900 1,401 A-axis speed rpm 20 Swivelling rotary table for single / twin pallet changer (DMC ) Pallet size mm in 500 500 19.7 19.7 630 630 24.8 24.8 Max. load kg lbs 500 / 500 (600) ** 1,102 / 1,102 (1,322) ** 800 / 800 (1,500) ** 1,763 / 1,763 (3,306.) ** C-axis torque * Nm ft-lbs 2,000 / 3,600 1,475 / 2,655 3,600 / 5,000 2,618 / 3,687 C-axis speed rpm 40 30 A-axis torque * Nm ft-lbs 2,800 / 5,000 2,065 / 3,687 6,600 / 13,700 4,867 / 10,104 A-axis speed rpm 20 15 * torque = 100 % ED ** crane loading in the working area *** available for DMU DMC 65 / 85 ; single drive for DMU 75 / 95 **** available for DMU DMC 65

DMU DMC SERIES Modular system Spindles (torque and power = 40 % ED) 15,000 rpm 111 Nm 82 ft-lbs 21 kw 28 hp SK40 / HSK-A63 20,000 rpm 130 Nm 96 ft-lbs 35 kw 47 hp SK40 / HSK-A63 24,000 rpm 100 Nm 74 ft-lbs 24 kw 32 hp HSK-A63 40,000 rpm 16 Nm 12 ft-lbs 20 kw 27 hp HSK-E50 15,000 rpm 200 Nm 148 ft-lbs 46 kw 62 hp SK40 / HSK-A63 10,000 rpm 288 Nm 212 ft-lbs 44 kw 59 hp SK50 / HSK-A100 12,000 rpm 288 Nm 212 ft-lbs 44 kw 59 hp SK50 / HSK-A100 12,000 rpm 430 Nm 317 ft-lbs 52 kw 70 hp SK50 / HSK-A100 Tool magazines Production 60 / 90 / 120 / 180 tools (SK40 / HSK-A63) 21 60 / 90 tools (SK50 / HSK-A100) 30 tools as standard Coolant system and production package Chip conveyor Tables Rigid table Swivelling rotary table (A-axis: single or tandem drive) Mill-turn swivelling rotary table with Direct Drive technology in the C-axis Swivelling rotary table with Direct Drive technology in the A- and C-axes (A-axis: tandem drive) * Swivelling rotary table with Direct Drive technology in C-axis and a gear-driven A-axis (A-axis: single or tandem) ** Swivelling rotary table for pallet changer * available for DMU DMC 65 ** available for DMU DMC 65 / 85

Applications and parts Highlights Control technology Overview Automation Pallet changer for three pallets in a footprint of less than 4 m 2 43 ft 2 with optimum accessibility DMC 65 / 85 More productivity with a pallet changer HIGHLIGHTS STANDARD + Full package including swivelling rotary table and chip conveyor + Automatic pallet changer for a total of three pallets + Crane loading into the working area for workpieces weighing up to 1,500 kg 3,307 lbs + 800 kg 1,764 lbs maximum load and workpieces up to 800 mm 31.5 in in diameter per pallet + Best accessibility and ergonomics on the market: Unrestricted accessibility from the front to the working area and crane loading from above to the centre of the table + Space requirement of just 17 m 2 183 ft 2 (including chip conveyor and coolant system on the DMC 65 ) 22 DMC 65 / 85 Automatic pallet changer with three pallets as standard DMC 65 (FD) DMC 85 (FD) Travel X / Y / Z mm in 735 / 650 / 560 28.9 / 25.6 / 22.0 935 / 850 / 650 36.8 / 33.5 / 25.6 Pallet size mm in 500 500 19.7 19.7 630 630 24.8 24.8 Maximum load kg lbs 500 19.7 800 1,764 max. loading (crane loading) kg lbs 600 / 1,000 * xxx / xxx * 1,000 / 1,500 * 2.205 / 3.307 * Workpiece dimensions mm in 320 12.6 490 19.3 392 15.4 630 24.8 500 19.7 410 16.1 800 31.5 590 23.2 Machine interior with shuttle unit * crane loading in the working area

Unrivalled accessibility and ergonomics to 1: Working area 2: Tool magazine 3: Pallet changer 2 1 3 HIGHLIGHTS MACHINE WITH RS 6 + Six pallets in the system + Available for the DMC 65 / 85 just 17 m 2 183 ft 2 Footprint + Minimal footprint of just 21 m 2 226 ft 2 including chip conveyor and coolant system (85: 35.3 m 2 380 ft 2 ) + Pallet size 500 500 mm 19.7 19.7 in (85: 630 630 mm 24.8 24.8 in) DMC 65 / 85 with RS 6 rotary storage The compact 21 m 2 226 ft 2 solution + Maximum workpiece measurements ø 630 500 mm 24.8 19.7 in and 500 kg 1,102 lbs (85: ø 800 590 mm 31.5 22.2 in and 800 kg 1,764 lbs) + Also available as a mill-turn model 23 HIGHLIGHTS MACHINE WITH PH 150 + Simple and cost-effective automation solution for up to 12 pallets + Maximum workpiece dimensions of 400 400 400 mm 15.7 15.7 15.7 in + Full accessibility is maintained to the working area from the front and from above + Space requirement of just 16 m 2 172 ft 2 x(including chip conveyor and internal coolant supply) DMC 65 with PH 150 pallet handling Integration of simple automation Pallet size Number Max. load 400 400 mm 15.7 15.7 in 6 250 kg 551 lbs 320 320 mm 12.6 12.6 in 10 250 kg 551 lbs ø 210 mm ø 8.3 in 12 150 kg 331 lbs

Applications and parts Highlights Control technology Overview Mill-turn technology DMU 65 / 85 / 105 / 125 FD AND DMC 65 / 85 FD Mill-turn technology for complete machining HIGHLIGHTS OF THE DMU DMC FD + Complete machining, including milling and turning, on one machine in one clamping with Direct Drive technology up to 1,200 rpm + Less investment and lower space requirement with the use of just one machine + Quick machining and lower logistics costs thanks to the elimination of both idle times and additional operations lower unit production costs and higher precision + 2,600 kg 5,732 lbs maximum workpiece weight with the DMU 125 FD 24 + Swivelling rotary table also available with Tandem Drive with twin drive for even more stability and better dynamics + Powerful HSK-A100 motor spindle rated at 44 kw 59 hp and 288 Nm 212 ft-lbs on the DMU 85 FD DMU DMC 65 FD DMU DMC 85 FD DMU 105 FD DMU 125 FD Maximum speed rpm 1,200 800 500 500 Power (100 % DC) kw hp 37 49.6 36 48.3 35 49.6 35 49.6 Torque (100 % DC) Nm ft-lbs 1,000 737 2,050 1,512 4,400 3,245 5,400 3,982 Maximum holding torque Nm ft-lbs 4,125 3,042 4,125 3,042 6,200 4,572 6,200 4,572 Sample application of mill-turn machining Material CK45 CK45 CK45 CK45 Material removal rate cm 3 /min in³ / min 405 24.7 720 43.9 800 48.8 900 54.9 Depth of cut mm in 4.5 0.18 6 0.24 8 0.32 9 0.35 Feed mm/rev in/ rev 0.45 0.02 0.6 0.02 0.5 0.02 0.5 0.02 Cutting diamter mm in 500 19.7 500 19.7 900 35.4 900 35.4 Cutting speed m/min ft/min 200 656.2 200 656.2 200 656.2 200 656.2 Spindle speed rpm 127 127 71 71

1 Mill-turn cycles for all requirements EXCLUSIVE MILL-TURN CYCLES, ONLY AT DECKEL MAHO * 2 3 + Alternating spindle speeds, process reliability thanks to the avoidance of vibrations + L measuring sensor packages, measurement cycles for (L) measuring sensors: Calibrate the measuring sensor in the working area, measure recesses and undercuts etc., store, display and transfer measurement data + Multi-tool: Use of multiple tools (up to nine cutters on one tool) + Milling and turning tool measurement 1: Mill-turn table with Direct Drive technology for speeds up to 1,200 rpm 2: Tilted turning using the A-axis 3: Use of multi-tools (up to nine cutters) * 4: Measurement cycles for in-process workpiece measurement * 5: Electronic balancing 6: Measurement of turning and milling tools * * Optional 4 5 6 STANDARD MILL-TURN CYCLES + Detect, control and monitor imbalances + Grooving, undercutting, chip removal, thread cutting, etc. + Tilted turning using the A-axis * Optional 25 DMU FD- DMC FD-MILL-TURN MACHINES FULL MACHINING PROCESS Milling Turning Drilling Tapping Set-up Reclamp Milling Turning Drilling Tapping Unclamp Complete machining process: 1 machine 4 machining steps 300 % higher productivity Conventional machining process: 3 machines 10 machining steps Machine 1 SINGLE-PURPOSE MACHINES CONVENTIONAL MACHINING PROCESS Turning Set-up Reclamp Turning Set-up Milling Drilling Tapping Set-up Reclamp Milling Drilling Tapping Set-up Precision turning Unclamp Machine 1 Machine 2 Machine 3 1 2 3 4 5 6 7 8 9 10

Applications and parts Highlights Control technology Overview DMU 75 / 95 DMU 75 / 95 Top quality equipment at a competitive price With 950 mm 37.4 in traverse on the X-axis (75: 750 mm 29.5 in), 20,000 rpm motor spindle and a tool magazine with 60 pockets, the DMU 75 / 95 machines offer top features from the ground up. In a footprint of less than 8 m 2 86 ft 2 (95: 12.3 m 2 132 ft 2 ), workpieces up to 1,040 mm 40.9 in in diameter and 1,000 kg 2,205 lbs in weight can be machined. The working area can also be loaded from above without difficulty. Three different 3D control systems and the integrated MPC (Machine Protection Control) round off this unique 5-axis complete solution. HIGH TECH AS STANDARD AT AN EXCELLENT PRICE 26 + NC swivelling rotary table + SK 40 motor spindle, 20,000 rpm, 130 Nm 96 ft-lbs, 35 kw 47 hp (40% DC) + Vertical chain magazine for 60 tools, SK 40 + Control system: CELOS with SIEMENS 840D solutionline Operate, CELOS with MAPPS on FANUC or HEIDENHAIN TNC 640 + Machine Protection Control (MPC) * * only available with CELOS and MAPPS V on FANUC DMU 75 DMU 95 Travel X / Y / Z mm in 750 / 650 / 560 29.5 / 25.6 / 22.1 950 / 850 / 650 37.4 / 33.5 / 25.6 Table size mm in ø 650 25.6 ø 850 750 33.5 29.5 Maximum load kg lbs 600 1,323 1,000 2,205 Workpiece dimensions mm in 840 33.1 740 29.1 500 19.7 410 16.1 1,040 40.9 590 23.2

1 2 27 3 4 1: Chain magazine for 60 tools 2: 5-axis simultaneous machining with NC swivelling rotary table and 20,000 rpm speedmaster spindle 3: Blum Laser tool measurement in the working area 4: Measuring sensor HEIDENHAIN, Renishaw OPTIONS + Tool interfaces: HSK-A63, BT 40, CAT 40 + NC swiveling rotary table with direct drive in c-axis + Scraper-type chip conveyor + Production package 40 bar 580 psi / 23 l/min 6 gal/min, 600 l 159 gal tank + Production package 80 bar 1,160 psi frequency controlled, 980 l 259 gal tank + Spin window + Coolant ring nozzle + chip flushing + coolant gun + Oil / emulsion mist delivery equipment + Cooling by air blast through spindle centre + Measuring sensor HEIDENHAIN, Renishaw + Measuring in machining area Blum laser + Tool breakage detection + 3D quickset + Signal lamp + Control options

Applications and parts Highlights Control technology Overview Tool magazines QUICK AND INNOVATIVE FOR HIGH STANDARDS Vertical chain magazine for 30 tools (optionally 60 / 90 / 120 / 180) Rapid cam-controlled double gripper for short chip-to-chip times (4.9 seconds for the DMU 65 ) SK50 / HSK-A100 for the DMU 85 / 105 / 125 with 30 tools as standard (optionally 60, 90) 28

1: Double gripper 2: integrated chain magazine with 120 stations with no additional space requirements DMU DMC SERIES Ergonomic machine-integrated tool magazine with compact footprint DMU DMC 65 DMU DMC 85 DMU 105 DMU 125 Tool magazine with SK40 / CAT 40 / HSK-A63 Vertical single chain, 30 stations Vertical single chain, 60 stations Vertical single chain, 90 stations Vertical single chain, 120 stations Vertical single chain, 180 stations Tool magazine with SK50 / CAT 50 / HSK-A100 Wheel magazine, 30 stations Vertical single chain, 60 stations Vertical single chain, 90 stations 29 DMU DMC 65 DMU DMC 85 DMU 105 DMU 125 SK40 / CAT 40 HSK-A63 Magazine type / maximum stations chain 180 stations 180 stations 180 stations 180 stations Tool diameter mm in 160 6.3 160 6.3 160 6.3 160 6.3 Tool length mm in 315 12.4 365 / 420 14.4 / 16.5 365 / 420 14.4 / 16.5 470 / 500 18.5 / 19.7 Weight kg lbs 8 17.7 8 17.7 8 17.7 8 17.7 Chip-to-chip time sec. 4.9 5.9 5.9 6.5 SK50 / CAT 50 HSK-A100 Magazine type / maximum stations chain 90 stations 90 stations 90 stations Tool diameter mm in 200 7.9 250 9.8 250 9.8 Tool length mm in 315 / 395 12.4 / 15.6 315 / 395 12.4 / 15.6 420 / 500 16.5 / 19.7 Weight kg lbs 20 44.1 20 44.1 20 44.1 Chip-to-chip time sec. 7.3 7.3 7.9 Standard Option not available

Applications and parts Highlights Control technology Overview Performance chart Spindle range DMU DMC SERIES The largest and latest range of spindles speedmaster motor spindles SK40 / HSK-A63 15,000 rpm / 21 kw 28 hp / 111 Nm 82 ft-lbs SK40 / HSK-A63 20,000 rpm / 35 kw 47 hp / 130 Nm 96 ft-lbs SK40 / HSK-A63 15,000 rpm / 46 kw 62 hp / 200 Nm 148 ft-lbs Torque (Nm) 320 160 111 Nm 40% 80 85 Nm 100% 40 20 10 5 1,800 21 kw 40% 16 kw 100% Power (kw) 30 15 7.5 3.7 1.9 0.9 0.5 0.2 0.1 Torque (Nm) 320 160 130 Nm 40% 80 86 Nm 100% 40 20 10 5 Power (kw) 35 kw 40% 30 25 kw 100% 15 7.5 3.8 1.9 0.9 0.5 0.2 0.1 Torque (Nm) 320 200 Nm 40% 160 130 Nm 100% 80 40 20 10 5 46 kw 40% 30 kw 100% Power (kw) 25 15 7.5 3.7 1.9 0.9 0.5 0.2 0.1 Torque (Nm) Power (kw) Torque (Nm) Power (kw) 500 315 125 80 20 10 5 100 Nm 40% 68 Nm 100% 24 kw 40% 16 kw 100% 35 20 10 5 2 1 0.6 630 400 200 160 100 63 5 288 Nm 40% 187 Nm 100% 44 kw 40% 32 kw 100% 40 25 10 5 3.15 2 Torque (Nm) Power (kw) Torque (Nm) Power (kw) Torque (Nm) Power (kw) 630 400 200 160 100 63 288 Nm 40% 187 Nm 100% 44 kw 40% 32 kw 100% 40 25 10 5 3.15 2 630 400 200 160 100 63 288 Nm 40% 187 Nm 100% 44 kw 40% 32 kw 100% 40 25 10 5 3.15 2 1,000 500 250 100 50 25 430 Nm 40% 300 Nm 100% 52 kw 40% 42 kw 100% 50 20 10 5 2 10 1 5 5 5 0.9 Speed (rpm) 20 1,000 1,600 4,000 10,000 Speed (rpm) 20 1,000 1,400 2,450 4,060 8,000 10,000 12,000 Speed (rpm) 20 50 1,000 2,500 6,300 12,000 Speed (rpm) 20 1,000 2,500 6,300 12,000 18,000 24,000 Speed (rpm) 20 1,100 2,800 1,000 1,400 2,450 4,060 8,000 2,200 2,800 4,300 10,000 12,000 Speed (rpm) 20 1,250 2,500 Speed (rpm) Speed (rpm) 20 1,250 2,500 5,000 10,000 15,000 7,760 9,830 20 1,250 2,500 5,000 10,000 20,000 5,700 5,000 2,690 3,700 10,000 15,000 9,210 11,590 Motor spindles Mill-turn motor spindle 30 HSK-A63 24,000 rpm / 24 kw 32 hp / 100 Nm 74 ft-lbs HSK-E50 40,000 rpm / 20 kw 27 hp / 16 Nm 12 ft-lbs Torque (Nm) Power (kw) HSK-A100 12,000 rpm / 44 kw 59 hp / 288 Nm 212.4 ft-lbs 2,300 5,000 16,000 20,000 16 12 3.5 16Nm 40% 12Nm 100% 19.5kW 40% 20 15kW 16 100% 4 Speed (rpm) 20 11,700 40,000 Motor spindles SK50 / HSK-A100 10,000 rpm / 44 kw 59 hp / 288 Nm 212 ft-lbs SK50 / HSK-A100 12,000 rpm / 44 kw 59 hp / 288 Nm 212 ft-lbs SK50 / HSK-A100 12,000 rpm / 52 kw 70 hp / 430 Nm 317 ft-lbs

SPINDLE RANGE FD Speed tool holder Output (40 % DC) Torque (40 % DC): Spindle run-up time DMU DMC 65 DMU DMC 85 DMU 105 DMU 125 15,000 rpm SK40 / HSK-A63 * 21 kw 28 hp, 111 Nm 82 ft-lbs 0 15,000 rpm: 2.1 seconds 20,000 rpm SK40 / HSK-A63 * 35 kw 47 hp, 130 Nm 96 ft-lbs 0 20,000 rpm: 2.6 seconds 15,000 rpm SK40 / HSK-A63 * 46 kw 62 hp, 200 Nm 148 ft-lbs 0 15,000 rpm: 2.1 seconds 24,000 rpm SK40 / HSK-A63 * 24 kw 32 hp, 100 Nm 74 ft-lbs 0 24,000 rpm: 3.5 seconds 40,000 rpm HSK-E50 20 kw 27 hp, 16 Nm 12 ft-lbs 0 40,000 rpm: on request 10,000 rpm SK50 / HSK-A100 * 44 kw 59 hp, 288 Nm 212 ft-lbs 0 10,000 rpm: 3.5 seconds 12,000 rpm SK50 / HSK-A100 * 44 kw 59 hp, 288 Nm 212 ft-lbs 0 10,000 rpm: 3.6 seconds 12,000 rpm SK50 / HSK-A100 * 52 kw 70 hp, 430 Nm 317 ft-lbs 0 10,000 rpm: 4.5 seconds 31 Speed tool holder Output (40 % DC) Torque (40 % DC): Spindle run-up time DMU DMC 65 FD DMU DMC 85 FD DMU 105 FD DMU 125 FD 20,000 rpm HSK-A63 35 kw 47 hp, 130 Nm 96 ft-lbs 0 20,000 rpm: 2.6 seconds 12,000 rpm HSK-A100 44 kw 59 hp, 288 Nm 212 ft-lbs 0 12,000 rpm: 4.3 seconds Standard Option not available * Option

Applications and parts Highlights Control technology Overview HIGHLIGHTS + The largest modular spindle rated at up to 24,000 rpm and 430 Nm 317 ft-lbs torque + speedmaster High-tech motor spindles with high performance and running accuracy + SK50 / HSK-A100 available from the DMU 85 upwards + Motor spindle with modular technology for the quickest and most cost-effective repairs + 12,000 rpm SK50 / HSK-A100 spindle rated at 52 kw 70 hp and 430 Nm 317 ft-lbs available from the DMU DMC 85 upwards 32 1 1: Ra < 0.4 µm 2: speedmaster Motor spindles with the highest running accuracy 3: SGS Spindle Growth Sensor for maximum accuracy through monitoring and compensation of spindle growth 2 3

DMU DMC SERIES Example applications Complete machining of a GGG60 machine component Productive cast iron machining with the standard spindle Machining focus: Roughing and finishing of surfaces; drilling, tapping and milling individual cavities; 5-sided machining with swivelling rotary table; complete machining in two clampings Sector Machine construction Spindle 15,000 rpm Tool Face mill ø 63 mm 2.5 in Power 21 kw 28 hp Material GGG60 Torque 111 Nm 82 ft-lbs Complete machining of a hydraulic aluminium railway component 40 % higher productivity for drilling and finishing Machining focus: Face milling of the outer contours; 5-sided machining with swivelling rotary table; complete machining in two clampings Sector Hydraulics / railway Spindle 20,000 rpm Tool PCD reamer ø 18 mm 0.7 in Power 35 kw 47 hp Material Aluminium die casting Torque 130 Nm 96 ft-lbs Complete machining of a CK45 machine component High-end machining in the SK40 class Machining focus: 5-sided machining with roughing; drilling and M24 tapping on the same machine and in the same clamping 33 Sector Mechanical engineering Spindle 15,000 rpm Tool Solid drill ø 54 mm 2.1 in Power 46 kw 62 hp Material CK45 Torque 200 Nm 148 ft-lbs Complete machining of a forging die for a tool steel connecting rod Hard machining (60 HRC) and excellent surface finish of Ra 0.2 µm Machining focus: 5-axis simultaneous machining for shorter machining times and better surface finishes; HSC machining with the 24,000 rpm motor spindle, Ra < 0.2 µm surface finish Sector Mould making Spindle 24,000 rpm Tool Ball nose end mill ø 3 mm 0.1 in Power 24 kw 32 hp Material Tool steel Torque 100 Nm 74 ft-lbs Complete machining of a CK45 pump housing High-performance milling of CK45 with a material removal rate of over 800 cm³ 49 in 3 Machining focus: Face milling with a powerful, high-torque motor spindle; 5-sided machining with swivelling rotary table; complete machining in two clampings Sector Mechanical engineering / fluidics Spindle 10,000 rpm / SK50 Tool End mill ø 100 mm 3.9 in Power 44 kw 59 hp Material CK45 Torque 288 Nm 212 ft-lbs

Applications and parts Highlights Control technology Overview Machining examples DMU DMC SERIES High-performance milling, driling and tapping 34 1 2 3 speedmaster MOTOR SPINDLE RATED AT 15,000 rpm / 21 kw 28 hp / 111 Nm 82 ft-lbs 1 High-performance milling 2 High-performance milling 3 Tapping Workpiece material Steel (CK45) Steel (CK45) Steel (CK45) Material removal rate 460 cm 3 /min 28 in 3 /min 473.6 cm 3 /min 29 in 3 /min Tool Face mill ø 63 mm 2.5 in Solid drill ø 41 mm 1.6 in M16 tap Spindle speed 1,600 rpm (Vc = 316 m/min 12,441 ipm) 1,800 rpm (Vc = 231 m/min 9,095 ipm) 700 rpm (Vc = 35 m/min 1,378 ipm) Feed 3,670 mm/min (Fz = 0.45 mm) 144 ipm (Fz = 0.02 in) 359 mm/min (Fu = 0.2 mm) 14 ipm (Fz = 0.008 in) 1,400 mm/min 55 ipm Cutting depth / width 2.5 / 50.4 mm 0.1 / 2.0 in

4 5 6 35 speedmaster MOTOR SPINDLE RATED AT 20,000 rpm / 35 kw 47 hp / 130 Nm 96 ft-lbs 4 High-performance milling 5 High-performance milling 6 Tapping Workpiece material Steel (CK45) Steel (CK45) Steel (CK45) Material removal rate 520 cm 3 /min 32 in 3 /min 435 cm 3 /min 27 in 3 /min Tool Face mill ø 63 mm 2.5 in Indexable insert drill ø 54 mm 2.1 in M24 tap Spindle speed 1,800 rpm 1,650 rpm 464 rpm (Vc = 35 m/min 1,378 ipm) Feed 2,600 mm/min (Fz = 0.24 mm) 102 ipm (Fz = 0.009 in) 190 mm/min (Fu = 0.115 mm) 7.5 ipm (Fz = 0.005 in) 1,400 mm/min 55 ipm Cutting depth / width 4 / 50 mm 0.1 / 2.0 in MOTOR SPINDLE RATED AT 24,000 rpm / 24 kw 32 hp / 100 Nm 74 ft-lbs 4 High-performance milling 5 High-performance milling 6 Tapping Workpiece material Steel (CK45) Steel (CK45) Steel (CK45) Material removal rate 236.5 cm³/min 14 in 3 /min 201 cm 3 /min 12 in 3 /min Tool Face mill ø 56 mm 2.2 in Solid drill ø 40 mm 1.6 in M20 tap Spindle speed 1,400 rpm (Vc = 250 m/min 9,843 in) 1,000 rpm (Vc = 125 m/min 4,921 in) 240 rpm (Vc = 15 m/min 591 in) Feed 2,200 mm/min (Fz = 0.32 mm) 87 ipm (Fz = 0.01 in) 160 mm/min (Fz = 0.16 mm) 6.3 ipm (Fz = 0.006 in) 600 mm/min 24 ipm Cutting depth / width 2.5 / 43 mm 0.1 / 1.7 in

Applications and parts Highlights Control technology Overview Machining examples DMU DMC SERIES High-performance milling, drilling and tapping 36 1 2 3 speedmaster MOTOR SPINDLE RATED AT 15,000 rpm / 46 kw 62 hp / 200 Nm 148 ft-lbs 1 High-performance milling 2 High-performance milling 3 Tapping Workpiece material Steel (CK45) Steel (CK45) Steel (CK45) Material removal rate 500 cm 3 /min 31 in 3 /min 794 cm 3 /min 48 in 3 /min Tool Face mill ø 80 mm 3.1 in Indexable insert drill ø 54 mm 2.1 in M24 tap Spindle speed 955 rpm 1,650 rpm 530 rpm (Vc = 40 m/min 1,575 ipm) Feed 2,741 mm/min (Fz = 0.41 mm) 108 ipm (Fz = 0.02 in) 347 mm/min (Fu = 0.21 mm) 14 ipm (Fz = 0.008 in) 1,600 mm/min 55 ipm Cutting depth / width 3.5 / 52 mm 0.1 / 2.0 in TORQUE SPINDLE RATED AT 10,000 rpm / 44 kw 59 hp / 288 Nm 212 ft-lbs 1 High-performance milling 2 High-performance milling 3 Tapping Workpiece material Steel (CK45) Steel (CK45) Steel (CK45) Material removal rate 812 cm 3 /min 50 in 3 /min 708 cm 3 /min 43 in 3 /min Tool Face mill ø 100 mm 3.9 in Indexable insert drill ø 70 mm 2.8 in M30 tap Spindle speed 1,255 rpm (Vc = 394 m/min 15,512 ipm) 1,023 rpm (Vc = 225 m/min 8,858 ipm) 106 rpm (Vc = 10 m/min 394 ipm) Feed 2,900 mm/min (Fz = 0.33 mm) 114 ipm (Fz = 0.01 in) 186 mm/min (Fz = 0.18 mm) 7 ipm (Fz = 0.007 in) 371 mm/min (Fz = 3.5 mm) 15 ipm (Fz = 0.14 in) Cutting depth / width 3.5 / 80 mm 0.1 / 3.1 in

4 5 6 37 TORQUE SPINDLE RATED AT 12,000 rpm / 52 kw 70 hp / 430 Nm 317 ft-lbs 4 High-performance milling 5 High-performance milling 6 Tapping Workpiece material Steel (CK45) Steel (CK45) Steel (CK45) Material removal rate 1,000 cm 3 /min 61 in 3 /min 830 cm 3 /min 51 in 3 /min Tool Mill ø 160 mm 6.3 in (9 cuts) Indexable insert drill ø 80 mm 3.1 in M42 tap Spindle speed 1,000 rpm (Vc = 500 m/min 19,685 ipm) 900 rpm (Vc = 255 m/min 10,039 ipm) 46 rpm (Vc = 6 m/min 236 ipm) Feed 1,800 mm/min (Fz = 0.2 mm) 71 ipm (Fz = 0.008 in) 165 mm/min (Fz = 0.183 mm) 7 ipm (Fz = 0.007 in) 207 mm/min (Fz = 4.5 mm) 8 ipm (Fz = 0.2 in) Cutting depth / width 4.5 / 120 mm 0.2 / 4.7 in TORQUE SPINDLE RATED AT 12,000 rpm / 44 kw 59 hp / 288 Nm 212 ft-lbs 4 High-performance milling 5 High-performance milling 6 Tapping Workpiece material Steel (CK45) Steel (CK45) Steel (CK45) Material removal rate 812 cm 3 /min 50 in 3 /min 708 cm 3 /min 43 in 3 /min Tool Mill ø 100 mm 3.9 in (7 cuts) Indexable insert drill ø 70 mm 2.8 in M30 tap Spindle speed 1,255 rpm (Vc = 394 m/min 15,512 ipm) 1,023 rpm (Vc = 225 m/min 8,858 ipm) 106 rpm (Vc = 10 m/min 394 ipm) Feed 2,900 mm/min (Fz = 0.33 mm) 114 ipm (Fz = 0.01 in) 186 mm/min (Fz = 0.18 mm) 7 ipm (Fz = 0.007 in) 371 mm/min (Fz = 3.5 mm) 15 ipm (Fz = 0.14 in) Cutting depth / width 3.5 / 80 mm 0.1 / 3.1 in 100 / mm 3.9 / in Thread depth 30 mm 1.2 in

Applications and parts Highlights Control technology Overview DMU DMC SERIES 38 DMU 65 Working area X / Y / Z travels mm in 735 / 650 / 560 28.9 / 25.6 / 22.1 Working volume dm 3 gal 268 71 Swivelling rotary table Pallet / table mm in ø 650 / in 800 650 ø 25.6 in 31.5 25.6 Max. load kg lbs 600 / 1,000 1,323 / 2,205 Maximum workpiece dimensions mm in ø 840 33.1 Maximum workpiece height mm in 500 19.7 Main drive (standard) Rotational speed rmp 15,000 Torque (S6 40 %) Nm ft-lbs 111 81.9 Power (S6 40 %) kw hp 21 28.2 Tool changer Tool holder SK40 / HSK-A63 Tool magazine stations 30 / chain Diameter (free adjacent positions) mm in 160 6.3 Max. length mm in 315 12.4 Weight kg lbs 8 17.6 Chip-to-chip time sec. 4.9 * Tool changer Tool holder Tool magazine stations Diameter (free adjacent positions) mm in Length mm in Weight kg lbs Linear axes (X / Y / Z) Feed m/min ipm 40 1,574.8 Rapid traverse m/min ipm 40 1,574.8 Acceleration m/s 2 6 0.6 Feed thrust (X / Y / Z) kn lbf 7 / 10 / 12 1,574 / 2,248 / 2,698 Roller guideways (X / Y / Z) mm in 45 1.7 Ball screws (X / Y / Z) mm in 40 / 50 / 40 1.6 / 1.9 / 1.6 Pmax. (X / Y / Z) VDI DGQ 3441 / ISO 230-2 µm 6 Psmax. (X / Y / Z) VDI DGQ 3441 / ISO 230-2 µm 5 Machine data Space requirements of the base machine without chip conveyor or internal coolant supply approx. m 2 ft 2 8 86.1 Machine height (standard machine) mm in 2,897 114.1 Machine weight kg lbs 12,100 26,676 Controls CELOS with SIEMENS 840D sl Operate including 21.5 ERGOline Control with Multi-Touch-screen CELOS with HEIDENHAIN TNC 640 including 21.5 ERGOline Control with Multi-Touch-screen 3D control HEIDENHAIN TNC 640 including ERGOline Control with 19 monitor and 3D control system * HSK-A values Standard Option not available

DMU 85 DMU 105 DMU 125 DMC 65 DMC 85 935 / 850 / 650 36.8 / 33.5 / 25.6 1,135 / 1,050 / 750 44.7 / 41.3 / 29.5 1,335 / 1,250 / 900 52.5 / 49.2 / 35.4 735 / 650 / 560 28.9 / 25.6 / 22.1 935 / 850 / 650 36.8 / 33.5 / 25.6 517 137 894 236 1,502 397 268 71 517 137 ø 850 750 / in 1,000 750 ø 33.5 29.5 in 39.4 29.5 ø 1,050 850 / in 1,200 850 ø 41.3 33.5 in 47.2 33.5 ø 1,250 1,000 / in 1,400 1,000 ø 49.2 39.4 in 55.1 39.4 500 500 19.7 19.7 630 630 24.8 24.8 1,000 / 1,500 2,205 / 3,307 1,500 / 2,000 3,307 / 4,409 2,000 / 2,600 4,409 / 5,732 500 1,102 800 1,764 ø 1,040 40.9 ø 1,240 40.9 ø 1,400 48.8 ø 630 24.8 ø 800 31.5 590 23.2 690 27.2 790 31.1 500 19.7 590 23.2 15,000 15,000 15,000 15,000 15,000 111 81.9 111 81.9 111 81.9 111 81.9 111 81.9 21 28.2 21 28.2 21 28.2 21 28.2 21 28.2 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 30 / chain 30 / chain 30 / chain 30 / chain 30 / chain 160 6.3 160 6.3 160 6.3 160 6.3 160 6.3 365 420 14.4 16.5 365 420 14.4 16.5 470 500 18.5 19.7 315 12.4 365 420 14.4 16.5 8 17.6 8 17.6 8 17.6 8 17.6 8 17.6 5.9 * 5.9 * 6.5 * 4.9 * 5.9 * 39 SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100 30 / wheel 30 / wheel 30 / wheel 30 / wheel 200 7.8 250 9.8 250 9.8 200 7.8 315 / 395 12.4 / 15.5 315 / 395 12.4 / 15.5 420 / 5000 16.5 / 19.7 315 / 395 12.4 / 15.5 20 44.1 20 44.1 20 44.1 20 44.1 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 6 0.6 5 0.5 5 0.5 6 0.6 6 0.6 12 / 15 / 18 2,698 / 3,372 / 4,047 12 / 15 / 18 2,698 / 3,372 / 4,047 12 / 15 / 18 2,698 / 3,372 / 4,047 7 / 10 / 12 2,698 / 3,372 / 4,047 12 / 15 / 18 2,698 / 3,372 / 4,047 55 2.2 55 2.2 55 2.2 45 1.7 55 2.2 50 / 50 / 50 1.9 / 1.9 / 1.9 50 / 63 / 50 1.9 / 2.5 / 1.9 50 / 63 / 50 1.9 / 2.5 / 1.9 40 / 50 / 40 1.6 / 1.9 / 1.6 50 / 50 / 50 1.9 / 1.9 / 1.9 7 8 8 6 7 5 5 5 5 5 12.3 132.4 18.2 195.9 28.5 306.8 17 182.9 26 279.9 3,205 126.1 3,382 133.1 3,910 153.9 2,924 115.1 3,218 126.7 14,600 32,188 17,900 39,463 26,000 57,320 16,800 37,038 19,000 41,888

Applications and parts Highlights Control technology Overview DMU DMC FD SERIES DMU 65 FD Working area X / Y / Z travels mm in 735 / 650 / 560 28.9 / 25.6 / 22.1 Working volume dm 3 gal 268 71 Swivelling rotary table (mill-turn with C-axis speed) (1,200) Pallet / table mm in ø 680 26.7 Maximum load (single drive / twin drive) kg lbs 600 1,323 Maximum workpiece dimensions mm in ø 840 33.1 Maximum workpiece height mm in 500 19.7 Main drive (standard) Rotational speed rpm 20,000 Torque (S6 40 %) Nm ft-lbs 130 95.9 Power (S6 40 %) kw hp 35 46.9 Tool changer Tool holder HSK-A63 40 Tool magazine stations 30 / chain Diameter (free adjacent positions) mm in 160 6.3 Max. length mm in 315 12.4 Weight kg lbs 8 17.6 Chip-to-chip time sec. 4.9 Linear axes (X / Y / Z) Feed m/min ipm 40 1,574.8 Rapid traverse m/min ipm 40 1,574.8 Acceleration m/s 2 6 0.6 Feed thrust (X / Y / Z) kn 7 / 10 / 12 1,574 / 2,248 / 2,698 Roller guideways (X / Y / Z) mm in 45 1.7 Ball screws (X / Y / Z) mm in 40 / 50 / 40 1.6 / 1.9 / 1.6 Pmax. (X / Y / Z) VDI DGQ 3441 / ISO-230-2 µm 6 Psmax. (X / Y / Z) VDI DGQ 3441 / ISO-230-2 µm 5 Machine data Space requirements of the base machine without chip conveyor or internal coolant supply approx. m 2 ft 2 8 86.1 Machine height (standard machine) mm in 2,897 114.1 Machine weight kg lbs 12,300 27,117 Control system CELOS with SIEMENS 840D sl Operate including 21.5 ERGOline Control with Multi-Touch-screen CELOS with HEIDENHAIN TNC 640 including 21.5 ERGOline Control with Multi-Touch-screen 3D control HEIDENHAIN TNC 640 including ERGOline Control with 19 monitor and 3D control system * HSK-A values Standard Option not available

DMU 85 FD DMU 105 FD DMU 125 FD DMC 65 FD DMC 85 FD 935 / 850 / 650 36.8 / 33.5 / 25.6 1,135 / 1,050 / 750 44.7 / 41.3 / 29.5 1,335 / 1,250 / 900 52.5 / 49.2 / 35.4 735 / 650 / 560 28.9 / 25.6 / 22.1 935 / 850 / 650 36.8 / 33.5 / 25.6 517 137 894 236 1,502 397 268 71 517 137 (800) (500) (500) (1,200) (800) ø 850 33.5 ø 1,050 41.3 ø 1,250 49.2 500 500 19.7 x19.7 630 630 24.8 x24.8 1,000 / 1,200 2,205 / 2,645 1,500 / 2,000 3,307 / 4,409 2,000 / 2,600 4,409 / 5,732 500 / 500 1,102 / 1,102 800 / 800 1,764 / 1,764 ø 1,040 40.9 ø 1,250 49.2 ø 1,400 55.1 ø 630 24.8 ø 850 33.5 590 23.2 690 27.2 790 31.1 500 19.7 590 23.2 20,000 12,000 20,000 20,000 20,000 130 95.9 288 212.4 130 95.9 130 95.9 130 95.9 35 46.9 44 59 44 59 35 46.9 35 46.9 HSK-A63 HSK-A100 HSK-A100 HSK-A100 HSK-A63 HSK-A63 HSK-A100 30 / chain 30 / wheel 30 / wheel 30 / chain 30 / chain 160 200 6.3 7.9 250 9.8 250 9.8 160 6.3 160 200 6.3 7.9 41 420 39 16.5 15.6 395 15.6 500 19.7 315 12.4 420 395 16.5 15.6 8 20 17.6 00.0 20 44.1 20 44.1 8 17.6 8 17.6 5.9 / 7.3 7.3 7.9 4.9 5.9 7.3 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 40 1,574.8 6 0.6 5 0.5 5 0.5 6 0.6 6 0.6 12 / 15 / 18 2,698 / 3,372 / 4,047 12 / 15 / 18 2,698 / 3,372 / 4,047 12 / 15 / 18 2,698 / 3,372 / 4,047 7 / 10 / 12 1,574 / 2,248 / 2,698 12 / 15 / 18 2,698 / 3,372 / 4,047 55 2.2 55 2.2 55 2.2 45 1.7 55 2.2 50 / 50 / 50 1.9 / 1.9 / 1.9 50 / 63 / 50 1.9 / 2.5 / 1.9 50 / 63 / 50 1.9 / 2.5 / 1.9 40 / 50 / 40 1.6 / 1.9 / 1.6 50 / 50 / 50 1.9 / 1.9 / 1.9 7 8 8 6 7 5 5 5 5 5 12.3 132.4 18.2 195.9 28.5 306.8 17 182.9 26 279.9 3,205 126.1 3,382 133.1 3,910 153.9 2,924 115.1 3,218 126.7 14,800 32,628 18,300 40,345 27,500 60,627 17,800 39,242 20,000 44,093

70 Applications and parts Highlights Control technology Overview Floor plans DMU DMC SERIES Floor plans Working area of the DMU 65 / 65 FD Swivel range ±120 max. Y 650 max. Y 650 325 325 395 255 Working area of the DMU 85 / 85 FD Swivel range ±120 max. Y 850 max. Y 850 425 425 495 355 2,835 transport height 800 table surface 2,897 120 70 120 70 120 120 70 max. Z 560 680 max. Z 560 max. Z 650 770 max. Z 650 70 ø 650 70 465 90 70 ø 850 565 70 90 Floor plan of the DMU 65 / 65 FD Floor plan of the DMU 85 / 85 FD Front view Front view 42 1,310 door opening 3,567 3,055 3,911 4,424 2,460 2,615 3,070 3,145 3,160 transport height 800 table surface 3,205 1,500 door opening Floor plan of the DMU 65 / 65 FD Plan view with 30-station chain magazine and chip conveyor option Footprint: 8 m 2 (9.3 m 2 with chip conveyor) Floor plan of the DMU 85 / 85 FD Plan view with 30-station chain magazine and chip conveyor option Footprint: 12.3 m 2 (13.9 m 2 with chip conveyor) Layouts with chip conveyor, without cooling unit

Working area of the DMU 105 / 105 FD Swivelling rotary table swivel angle Working area of the DMU 125 / 125 FD Swivelling rotary table swivel angle 525 max. Y 1,050 525 max. Y 1,050 625 425 625 max. Y 1,250 625 max. Y 1,250 745 505 120 3,337 transport height 800 table surface 120 3,381.5 1,650 door opening 5,072 4,563 3,375 3,995 max. Z 900 790 1,020 max. Z 900 1,020 120 ø 1,250 120* 120* ø 1,250 120 120 90 max. X 1,335 3,910 925 table surface 3,863 1,900 door opening 6,119 6,629 3,752 4,662 max. Z 750 690 870 max. Z 750 870 100 ø 1,050 100 120 100 725 100 90 * for FD 100 3.9 Floor plan of the DMU 105 / 105 FD Front view Floor plan of the DMU 125 / 125 FD Front view 43 Floor plan of the DMU 105 / 105 FD Plan view with 30-station chain magazine and chip conveyor option Footprint: 18.2 m 2 196 ft 2 (20.2 m 2 217 ft 2 with chip conveyor) Floor plan of the DMU 125 / 125 FD Plan view with 30-station chain magazine and chip conveyor option Footprint: 28.5 m 2 307 ft 2 (30.9 m 2 333 ft 2 with chip conveyor)

Applications and parts Highlights Control technology Overview Floor plans DMU DMC SERIES Floor plans Working area of the DMC 65 / 65 FD Working area of the DMC 85 / 85 FD max. Y 650 max. Y 650 325 325 395 255 max. Y 850 max. Y 850 425 425 495 355 870 pallet surface 2,860.5 transport height 92.5 2,132 2,924 870 pallet surface 2,132 50 3,153 transport height 3,218 905 door opening 1,065 door opening 3,549 4,458 1,487 4,065 2,578 4,220 5,093 5,168 3,188 max. Z 560 610 max. Z 560 max. Z 650 600 700 max. Z 650 500 70 120 500 90 50 70 630 ø 800 120 90 Floor plan of the DMC 65 / 65 FD Front view Floor plan of the DMC 85 / 85 FD Front view 44 Floor plan of the DMC 65 / 65 FD Plan view with 30-station chain magazine and chip conveyor option Footprint: 17 m 2 183 ft 2 (including chip conveyor and coolant tank) Floor plan of the DMC 85 / 85 FD Plan view with 30-station chain magazine and chip conveyor option Footprint: 26 m 2 280 ft 2 (including chip conveyor and coolant tank) 2,350 4,044 1,905 2,866 5,063 Layouts with chip conveyor, without cooling unit

DMU 65 / 85 / 105 / 125 FD : Complete machining, including milling and turning, in one machine in a single clamping with Direct Drive technology up to 1,200 rpm 45

Applications and parts Highlights Control technology Overview Options 46 DMU DMC - UND DMU DMC FD SERIES Options Table options DMU 65 DMU 85 DMU 105 Swivelling rotary table (A-axis: single / tandem) / / / Swivelling rotary table mill-turn (A-axis: single / tandem) Swivelling rotary table with Direct Drive in A- and C-axis (A-axis: tandem) / Swivelling rotary table with Direct Drive C-axis (A-axis: single / tandem) / / Hydraulic clamping system, manual or dual-channel proportional control Main drive SK40 motor spindle speed of up to 15,000 rpm 21 kw 28 hp / 111 Nm 82 ft-lbs (40 % DC) SK40 motor spindle speed of up to 20,000 rpm 35 kw 47 hp / 130 Nm 96 ft-lbs (40 % DC) HSK-A63 motor spindle speed of up to 24,000 rpm 24 kw 32 hp / 100 Nm 74 ft-lbs (40 % DC) HSK-E50 motor spindle speed of up to 40,000 rpm 20 kw 27 hp / 16 Nm 12 ft-lbs (40 % DC) SK40 motor spindle speed of up to 15,000 rpm 46 kw 62 hp / 200 Nm 148 ft-lbs (40 % DC) SK50 motor spindle speed of up to 10,000 rpm 44 kw 59 hp / 288 Nm 212 ft-lbs (40 % DC) SK50 motor spindle speed of up to 12,000 rpm 44 kw 59 hp / 288 Nm 212 ft-lbs (40 % DC) SK50 motor spindle speed of up to 12,000 rpm 52 kw 70 hp / 430 Nm 317 ft-lbs (40 % DC) Tool holder HSK-A63 / BT 40 / CAT 40 / / / / / / HSK-A100 / BT 50 / CAT 50 / / / / / / Tool magazine Vertical chain magazine with 60 / 90 / 120 / 180 pockets (SK40 / HSK-A63) Vertical chain magazine with 60 / 90 pockets (SK50 / HSK-A100) Automation / measurement / monitoring 3D quickset MPC Machine Protection Control Infrared measuring sensor: HEIDENHAIN TS 649 / Renishaw PP60 (OMP 60) Blum Laser tool measurement in the working area with 3D-axes ACCURACY Quad-colour signal lights Coolant / chip disposal Compact 500 l 132 gal coolant system, 20 bar 290 psi internal coolant supply, chip conveyor, paper band filter Production package: 40 bar 580 psi, 600 l 159 gal internal coolant supply, chip conveyor Production package: 80 bar 1,160 psi, 980 l 259 gal internal coolant supply, frequency controlled Coolant temperature control for the 600 / 980 l 159 / 259 gal internal coolant supply Spray pistol Minimal lubrication internally through the spindle centre, externally via nozzles Oil and emulsion mist delivery equipment Air blast through the spindle centre Optional TNC 640 control systems ATC Application Tuning Cycle Electronic handwheel TNC 640 SIEMENS 840D solutionline options Electronic SIEMENS 840D hand wheel MDynamics Paket ATC Application Tuning Cycle General options Shatter-proof safety glass viewing panel Operating mode 4 Process monitoring in production Package for increased precision Standard Option not available * 111 Nm for mill-turn variants

DMU 125 DMU 65 FD DMU 85 FD DMU 105 FD DMU 125 FD DMC 65 DMC 85 DMC 65 FD DMC 85 FD / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 47

DMG MORI LifeCycle Services DMGMORI.COM Customer First Our service promise! Available for you around the clock: service-hotline.dmgmori.com We have good news for you: Our service and spare parts prices have been completely revised. With our service commitments, we want to meet your high demands with the highest service quality. Please contact us your sales and service team is at your disposal! Top quality at fair prices. It's a promise! Best Price Guarantee for Original Spare Parts. Should you get a spare part offered by us at least 20 % cheaper elsewhere, we will refund the price difference up to 100 % *. Up to 50 % lower service costs. New Flat Call-Out Rate without travel expenses or any additional costs! Spindle service at best prices. The highest level of competence from the manufacturer at new and attractive prices DMG MORI spindle service! Our protective shield for your productivity. Reduced operating costs, highest machine availability and maximum precision DMG MORI Service Plus! P20170698_0418_EN-US Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. * All information and price advantages for Customer First are available at: customer-first.dmgmori.com