A Textron Company PARTS MANUAL Jacobsen MH5 Frame With Oil Cooler, Less Cutting Units Series: KT Product Code LBMA405 Frame Less Oil Cooler And Cutting Units Series: KU Product Code LBMA406 Sportcutter 8 inch 8 knife Left Hand floating Head Cutting Unit Series: AB1 Product Code: LMAC603-L Sportcutter 8 inch 8 knife Right Hand floating Head Cutting Unit Series: AC1 Product Code: LMAC603-R Sportcutter 8 inch 6 knife Left Hand floating Head Cutting Unit Series: AD1 Product Code: LMAC604-L Sportcutter 8 inch 6 knife Right Hand floating Head Cutting Unit Series: AE1 Product Code: LMAC604-R Verticut Left Hand floating Head Cutting Unit Series: AF1 Product Code: LMAC605-L Verticut Right Hand floating Head Cutting Unit Series: AG1 Product Code: LMAC605-R Frame With Oil Cooler And 8"- 8k Floating Head Units Series: JB2 Product code: LKDA304 WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set up, operate, adjust or service the machine. RJL 100 September 2016 25078G (Rev. 0)
1 CONTENTS Section Page Important...3 Product Identification...4 Guidelines For The Disposal Of Scrap Products...5 During Service Life...5 End Of Service Life...5 How To Use The Parts Manual...6 Spares Stocking Guide...7 Service Parts...7 Cutting Units...8 Cutting Unit Bearing Housings...10 Cutting Unit Rolls and Skids...12 Reel Cutting Unit Frame...14 Verticut Unit Frame...16 Cutting Unit Gearbox...18 Cutting Unit Mounting...20 Mainframe...22 Unit 4 Lift Frame...26 Unit 5 Lift Frame...28 Lift Rams...30 Hydraulic Tank...32 Oil Cooler...34 Gearbox...36 Tandem Pump...38 Hydraulic Filter...40 Drain Manifold...42 Divertor Valve Unit 4...44 Divertor Valve Unit 5...46 Cutter Valve Left...48 Cutter Valve Right...50 Hydraulic Hoses...52 Hydraulic Fittings...54 Decals...56 Ransomes Jacobsen Limited reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice. 2014, Ransomes Jacobsen Limited. All Rights Reserved
INTRODUCTION 2 2.1 IMPORTANT The Jacobsen MH5is a tractor mounted reel mower. The cutting units are driven by a two-port hydraulic pump, driven by the Tractor output shaft. IMPORTANT: Do the maintenance indicated in this manual to make sure that the quality of cut is kept at a high level. This Manual is part of the machine and must stay with the machine always. The suppliers of new, or used, machines need to keep this documentation and supply the owners with a copy. You must use the machine to cut the grass only and not for any other purpose. The Compliance with these conditions of The operation, service and repair specified by the manufacturer, are understood to be part of the correct use. ALL operators MUST read through this manual and understand the Safety Instructions, controls, lubrication and maintenance procedures. Make sure that you obey all safety and road traffic regulations. You must not make any changes to the machine that are not approved by the manufacturer. This type of change can release the manufacturer from the liability for any damage or injury. Discard of worn parts in alignment with all local environment protection regulations. Use the local systems available in the country where the machine is used, for these recycled materials. When the machine is at its end of life, there are guidelines in this manual for the removal of the machine from use. Use only Ransomes Jacobsen Genuine spare parts to meet the machine type approval regulations specified by the European Union. 2006/42/EC These instructions are the Original instructions confirmed by Ransomes Jacobsen Limited en-3
2 INTRODUCTION 2.2 PRODUCT IDENTIFICATION A B C D E F G H J Maximum front axle load in Kg (for all machines being driven on the highway) Weight-Mass in Kg Maximum rear axle load in Kg (for all machines being driven on the highway) Power Rating in Kw Date code Machine type (Name) Product code Product name Serial number Location of Serial number plate The serial number plate (A) is found on the main frame upper tractor mount. A Cutting Unit The cutting unit serial plate (B) is located on the unit top plate. B Kg Kg Kg Kw West Road Ransomes Europark Ipswich IP3 9TT England en-4
INTRODUCTION 2 2.3 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS 2.3.1 DURING SERVICE LIFE All the used fluids and parts must be controlled as hazardous materials material. Recommended procedures must be followed for their safe removal. If a fluid leak occurs, contain the spill to make sure that the leak does not flow into the ground or drainage system. Follow the regulations in force to make sure that leaks are controlled. The maintenance procedures in this manual make sure that the damage that the machine can cause in the local environment is controlled. When the machine completes its full service life, the following actions must be taken. 2.3.2 END OF SERVICE LIFE These guidelines must be used with applicable Health, Safety and Environmental laws. Always use the approved local waste disposal and agencies for recycled materials. Park the machine in an applicable area to use all of the necessary lifting equipment. Use correct tools and Personal Protective Equipment (PPE) and take instruction from the technical manuals applicable to the machine. Remove and store correctly 1. Batteries 2. Fuel 3. Engine coolant 4. Oils Read the Technical Manual before you begin to disassemble the machine. Plan the disassembly, give attention to parts that are in a state of mechanical pressure or contain stored energy e.g springs. Items that continue to have a service life must be separated and returned to the local dealer. Items that are worn must be separated into the material groups and removed according to the agencies for the recycled materials that are available. Common examples. Steel Non ferrous metals Aluminium Brass Copper Plastic materials Identified Can be recycled Can not be recycled Not identified Rubber Electrical and Electronic Components Some parts are not easily separated e.g Hydraulic hose. These materials must be added to the General discarded materials area. Do not burn discarded materials. Change the machinery records to show that the machine is not in operation and is discarded. Supply this serial number to The Ransomes Jacobsen Warranty Department to close their records. en-5
2 INTRODUCTION 2.4 HOW TO USE THE PARTS MANUAL ITEM NUMBER Each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustrations but are usually closely associated with the immediately adjacent part. ASSEMBLIES A complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete item with subsequent individual components listed separately. The assembly is listed under it s part number with component parts being listed offset to the right, e.g:- ITEM PART NO. QTY DESCRIPTION NOTES/SERIAL NO. 4295 MBG2504 1 Bracket 4296 MBG3848 2 Latch 4298 450865 2 Screw, M8 X 20, Socket Countersunk Hd 4300 450378 2 Nut, M8 Nyloc 4301 Wl001 1 Set Of Wheels 4301.1 8162130 1 Wheel & Hub (Rear) S/N000123 4301.2 8170390 1 Tyre 4301.3 8161830 1 Rim 4301.4 8169140 1 Hub. 4301.5 8169150 1 Cap 4301.6 2993010 1 Lubricator 4301.7 8161990 2 Wheel & Tyre (Front) 4301.8 8170780 2 Tyre 6Ply Aramide It may not be possible to illustrate every item. With certain items purchased from outside suppliers some component parts may not be available from Ransomes and may need to be specially ordered from the supplier. QUANTITIES Quantities shown are for one assembly or sub-assembly. USING THE PARTS LIST Determine the function and application of the part required. Turn to the main index page and select the appropriate section. Locate the part on the illustrations and parts list and read off the quantity from the appropriate MODEL column. NUMERICAL INDEX This is a summary of all part numbers used in the manual arranged in numerical sequence and showing the page and item number under which the parts appear. ORDERING OF SPARE PARTS When ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART NUMBER, DESCRIPTION and QUANTITY required. Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting damage or injury. ABBREVIATIONS N/A Not Available AR As Required en-6
INTRODUCTION 2 2.5 SPARES STOCKING GUIDE To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for the additional support materials and training aids. Part No. 25077G-GB SERVICE SUPPORT MATERIAL Description Safety & Operators Manual (English) 2.6 SERVICE PARTS SERVICE PARTS Part No. Description Part No. Description MBC8859C.7 Cylinder 6 Knife 009200388 Verticut Blade MBC9791A.7 Cylinder 8 Knife 450210 Screw M10 x 12 (For Verticut Blade) MBA7024A Bottom Blade Standard 451727 Tension Pin (For Verticut Blade) MBA7037A Bottom Blade Thin 450412 S.L.Washer M10 (For Verticut Blade) 001190000 Screw - Countersunk 3/8-16 X 11/16 008196040 Hydraulic Filter Canister en-7
CUTTING UNITS Illustration: H5_Cutting_Unit_Frames.eps LMAC604-6knife Cutting Unit Right Hand Drive LMAC603-8 Knife Cutting Unit Left Hand Drive LMAC605 - Verticut Unit Right Hand Drive Parts- 8
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers LMAC603-R Cutting Unit 8 Knife Right Hand * MBC9791.7 1 Cutting Cylinder, 8k Black LMAC603-L Cutting Unit 8 Knife Left Hand * MBC9791A.7 1 Cutting Cylinder 8k Black LMAC604-R Cutting Unit 6 Knife Right Hand * MBC8859C.7 1 Cutting Unit 6k Black LMAC604-L Cutting Unit 6 Knife Left Hand * MBC8859C.7 1 Cutting Unit 6k Black LMAC605-R Verticut Unit Right Hand * MBC3626.7 1 Cutting Reel LMAC605-L Verticut Unit Left Hand * MBC3626.7 1 Cutting Reel * Not Illustrated Parts- 9
CUTTING UNIT BEARING HOUSINGS SPORTCUTTER AND VERTICUT Illustration: H5_Bearings Right Hand Bearing Housing Left Hand Drive Cutting Unit Left Hand Bearing Housing Right Hand Drive Cutting Unit Parts- 10
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002036057 1 Bearing-ball 25 X 52 X 15 2 002993013 1 Lubricator M6 Straight 3 002993063 1 Lubricator M6 X 45 4 002294015 1 Seal, Felt 5 009120065 1 Guard 6 451982 1 Circlip-int 52 X 2 T 7 459004157 1 Plug-3/8 BSPT 8 469023708 1 Cup 9 MBB2555E.6 1 Cylinder Housing RH Orange 10 MBB2556E.6 1 Cylinder Housing LH Orange * Not Illustrated Parts- 11
CUTTING UNIT ROLLS AND SKIDS Illustration: 4316728 Rolls and Skids A B Parts- 12
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers * 4316728 Rolls and Skids 1 002921214 2 Spring-disc 12.3 X 34 X 1.25 2 009067410 1 Scraper, Wire 3 450002 4 Bolt Hex M6-1.0 X 35 4 450005 4 Bolt Hex M6-1.0 X 50 5 450171 2 Screw Hex M6-1.0 X 20 6 450241 4 Screw Hex M12-1.75 X 30 7 450323 2 Nut Hex M6-1.0 8 450325 2 Nut Hex M10-1.5 9 450378 2 Nut Hex M8-1.25 10 450410 10 Lock Washer M6 X 9.6 X 1.5 11 450413 4 Lock Washer M12 X 17.9 X 2.5 12 450968 2 Set Screw Hex Socket M8-1.25 X 10t 13 451764 4 Pin-tension 12 X 30 14 452000237 6 Washer-1/4 X 3/4 X 0.064 15 452200087 8 Lock Washer-3/8 X 0.590 X 0.092 16 452438 2 Nut - Nyloc M12 Flange 17 452611 2 Bolt, M12-1.75 X 40 Carriage 18 456010331 8 Screw Hex 3/8-24 X 3/4 19 469023724 2 Adjuster 20 649004633 2 Bush 21 842000044 2 Lubricator - 1/4" Straight 22 LMAC080A AR Roller - 60.3 X 702 Plain Rear 22* LMAC083A AR Roller - 60.3 X 770 Plain Front 22* LMAC072A AR Roller 75 x 775 Grooved Front A 4200160 1 Service Kit - Rollers Ball Bearings A1 2 Ball Bearing A2 2 Inner Seal ring A3 2 Front Seal A4 2 M/S Cover A5 2 M20 x 1.5 Nyloc nut A6 2 Rear Seal A7 2 Circlip B 4330586 1 Service Kit - Rollers Taper Roller Bearings B1 2 Taper Roller Bearing B2 2 Inner Seal ring B3 2 Ring B4 2 M/S Cover B5 2 M20 x 1.5 Nyloc Nut B6 2 Rear Seal B7 2 Front Seal 23 MBB2578.6 2 Outer Sleeve 24 MBB2579A 2 Screw 25 MBB6746.7 1 Bracket RH 26 MBB6747.7 1 Bracket LH 27 MBB6749.6 1 Scraper 28 MBC8145 2 Skid Mounting (Short) 29 MBE0331.6 1 Roll Support RH 30 MBE0332.6 1 Roll Support LH 31 MBE0988 1 Pad, RH 32 MBE0989 1 Pad, LH 33 MBE2983 2 Adapter 34 MBF0860 2 Bracket, Scraper * MBF1693 2 Sleeve for Grooved Roll Shaft * 42113460 1 Scraper, Grooved Roll Parts- 13
REEL CUTTING UNIT FRAME Illustration: 4316727 Cylinder Frame Parts- 14
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002910061 2 Spring-comp 12.5 I/d X 3.25 X 67 2 002921345 2 Spring-disc 20.4 X 40 X 1.5 3 450325 2 Nut Hex M10-1.5 4 450391 4 Washer M10 X 21 X 2.2 5 450477 10 Screw Hex M10-1.5 X 20 6 451810510 2 Bolt Hex M10-1.5 X 130 7 452200087 4 Lock Washer-3/8 X 0.590 X 0.092 8 452438 2 Nut - Nyloc M12 Flange 9 456010331 4 Screw Hex 3/8-24 X 3/4 10 461400233 2 Circlip 11 469023740 2 Adjuster 12 LMAA263B 1 Bottom Block & Blade * MBA7024A 1 Bottom Blade Standard * 001190000 7 Screw 3/8-16 x 11/16 13 MBB2540B.6 1 LH Side Plate 14 MBB2543C.6 1 RH Side Plate 15 MBB6837 2 Bolt, Pivot 16 MBB9785A.6 1 Top Deck 17 MBC5941 2 Bolt, Clamp * MBA7037A AR Bottom Blade Thin * MBC9010 AR Setting Bar Parts- 15
VERTICUT UNIT FRAME Illustration: 4317366 Verticut Frame Parts- 16
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002910061 2 Spring - Compression 12.5 I/d X 3.25 X 67 2 002921345 2 Spring - Disc 20.4 X 40 X 1.5 3 450020281 2 Nut Hex 1/2-20 4 450325 2 Nut Hex M10-1.5 5 450391 4 Washer M10 X 21 X 2.2 6 450477 10 Screw Hex M10-1.5 X 20 7 451810510 2 Bolt Hex M10-1.5 X 130 8 452438 2 Nut - Nyloc M12 Flange 9 461400233 2 Circlip 10 469023740 2 Adjuster 11 MBB2540B.6 1 LH Side Plate 12 MBB2543C.6 1 RH Side Plate 13 MBB6837 2 Bolt, Pivot 14 MBB9785A.6 1 Top Deck 15 MBC5941 2 Bolt, Clamp Parts- 17
CUTTING UNIT GEARBOX Illustration: Gearbox_Drive a Left Hand Drive Unit Parts- 18
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002036057 1 Bearing - Ball 25 X 52 X 15 2 002993013 1 Lubricator - M6 Straight 3 002994015 1 Seal, Felt 4 008092031 2 Motor, Hydraulic Left Hand Drive Unit * 4125742 1 Seal Kit 4a 008092049 3 Hydraulic Motor Right Hand Drive Unit * 4125742 1 Seal Kit 5 049004106 2 Dowel, 1/4 Dia X 5/8 Lg 6 450020037 2 Nut-hex 1/4-28 7 450020118 1 Nut-hex 7/16-20 8 451030120 2 Bolt-hex 1/4-28 X 2-1/2 9 451031176 2 Bolt-hex 1/4-28 X 1-3/4 10 451982 3 Circlip - Internal 52 X 2 T 11 452200029 2 Lockwasher-1/4 X 0.425 X 0.072 12 453003317 1 Key-1/4 X 1/4 X 1-1/4 13 453100036 1 Key-woodruff 1/8 X 5/8 14 456010098 2 Screw - Hex 1/4-28 X 3/4, Gr S 15 460010122 1 Pinion 16 460040391 1 Gear 17 461004205 1 Circlip - External 7/8" X 0.048" 18 469023708 1 Cup 19 870002994 2 1/4" Bonded Seal 20 930000350 1 Tab Washer 21 MBB2553H.6 1 Cylinder Gearbox LH 22 MBB2557A 1 Motor Plate 23 MBB2558A 1 Adaptor, Motor 24 MBB2554H.6 1 Cylinder Gearbox RH * Not Illustrated Parts- 19
CUTTING UNIT MOUNTING Illustration: 4310706_Cutting_Unit_Mounting_and_Motor_Fittings Parts- 20
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002515000 5 Fitting-9/16 ORS X 7/16 SAE 2 002993160 2 Lubricator M6 X 90 3 008092031 2 Motor, Hydraulic * 4125742 1 Seal Kit 4 008092049 3 Hydraulic Motor * 4125742 1 Seal Kit 5 158006-07 4 Ftg M/m 1 ORS X 7/8 SAE 6 4260870 6 7/8-14 SAE O-ring Easy - Fit Coupling 7 450052 3 Bolt Hex M12-1.75 X 60 8 450054 3 Bolt Hex M12-1.75 X 70 9 450326 3 Nut Hex M12-1.75 10 450327 4 Nut Hex M16-2.0 11 450392 6 Washer M12 X 24 X 2.7 12 450413 6 Lock Washer M12 X 17.9 X 2.5 13 450425 4 Lock Washer M16 X 27.3 X 3.7 14 452357 4 Stud, M12 X 35 15 452438 7 Flange Nut Hex M12-1.75 16 460010122 5 Pinion 17 590001544 4 Bush - Oilite 7/8 X 1-1/8 X 1 18 590001900 4 Bush 1-1/4 x1-1/2 x1-1/2 19 MBB2371.6 2 Pivot Bracket 20 MBB2372Z.6 2 Angle, RH 21 MBB2373.6 2 Bracket, LH 22 MBB2374 4 Pin, Pivot 23 MBB2558A 5 Adaptor, Motor 24 MBB2625 4 Washer 25 MBB5077.6 3 Bracket 26 450479 20 Screw - Hex M10 x 25 Verbus Ripp Parts- 21
MAINFRAME Illustration: 4308995_mainframe Parts- 22
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 001399105 3 Nut Hex 3/8-24 Nyloc 2 002590190 1 Fitting - 13/16 ORS X 1/2 BSPP 3 009072070 2 Washer M8 X 22 X 3 4 009079310 1 Top Plate-tube Clamp 5 2208139 1 5/8 Bore Hose Clamp 6 4124085 1 QRC Bung (Red) 7 4136396 1 Tee M / M / Bulkhead 11/16 ORS 8 4163522 1 Quick Release Coupling - 1/2 BSPP Male 9 4170380 3 Bolt, Eye 10 4185260 1 Quick Release Coupling Cap (Red) 11 4309355 1 Main Frame W/a 12 450016 2 Bolt Hex M8-1.25 X 40 13 450021 1 Bolt Hex M8-1.25 X 65 14 450049 1 Bolt Hex M12-1.75 X 45 15 450074 4 Bolt Hex M16-2.0 X 75 16 450100 3 Bolt Hex M20-2.5 X 120 17 450325 2 Nut Hex M10-1.5 18 450378 3 Nut Hex M8-1.25 19 450380 1 Nut Hex M12-1.75 20 450382 4 Nut Hex M16-2.0 21 450383 3 Nut Hex M20-2.5 22 450390 4 Washer M8 X 17 X 1.8 23 450391 3 Washer M10 X 21 X 2.2 24 450392 2 Washer M12 X 24 X 2.7 25 450393 4 Washer M16 X 30 X 3.3 26 450394 6 Washer M20 X 37 X 3.3 27 450412 2 Lock Washer M10 X 15.9 X 2.5 28 451030358 2 Bolt Hex 3/8-24 X 2 29 452464 2 Square Head, Cup Point Screw 30 469009279 3 Spring Clip 31 469009601 2 Cotter Pin 32 990010705 1 Quick Release Coupling - 1/2 BSPP Female 33 A290055 2 Spring 34 A298990ag 2 Chain 7 Links 35 A298990bb 1 Chain 36 A298992at 1 Chain 37 A906400 2 Bump Stop 38 H060044av 1 Chain 20 Links 39 MBA5990 2 Collar 40 MBB2625 1 Washer 41 MBB5025 2 Stay 42 MBB5029a 2 Pin 43 MBB5030a 1 Pin 44 MBB5076 1 Sleeve Parts- 23
Illustration: 4308995_mainframe.eps Parts- 24
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 45 MBB6249 2 Collar 46 MBB6798d 2 Shaft 47 MBB9903.7 1 Link, RH Mounting 48 MBB9904.7 1 Link, LH Mounting 49 MBB9960.7 1 Lever Assy 50 MBB9972 2 Rod 51 MBB9976 2 Collar 52 MBC2704 1 Pin, Top Link Parts- 25
UNIT 4 LIFT FRAME Illustration: 4308999_Unit4_Lift Parts- 26
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 001399105 3 Nut Hex 3/8-24 Nyloc 2 009072070 1 Washer M8 X 22 X 3 3 4170380 3 Bolt, Eye 4 469009601 2 Spring Clip 5 482253710 1 Shaft B 6 450014 1 Bolt Hex M8-1.25 X 30 7 450049 1 Bolt Hex M12-1.75 X 45 8 450100 1 Bolt Hex M20-2.5 X 120 9 450245 1 Screw Hex M12-1.75 X 50 10 450326 1 Nut Hex M12-1.75 11 450378 1 Nut Hex M8-1.25 12 450380 2 Nut Hex M12-1.75 13 450383 1 Nut Hex M20-2.5 14 450390 1 Washer M8 X 17 X 1.8 15 450391 3 Washer M10 X 21 X 2.2 16 450392 2 Washer M12 X 24 X 2.7 17 450394 2 Washer M20 X 37 X 3.3 18 A290055 2 Spring 19 A298990BB 1 Chain 20 MBB5025.7 2 Stay 21 MBB5030a 1 Pin 22 MBB5076 1 Sleeve 23 MBB9927.7 1 R H Frame Welded Assembly 24 MBB9960.7 1 Lever Parts- 27
UNIT 5 LIFT FRAME Illustration: 4309000_Unit_5_Lift Parts- 28
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 001399105 3 Nut Hex 3/8-24 Nyloc 2 009072070 1 Washer M8 X 22 X 3 3 4170380 3 Bolt, Eye 4 469009601 2 Spring Clip 5 482253710 1 Shaft B. 6 450014 1 Bolt Hex M8-1.25 X 30 7 450049 1 Bolt Hex M12-1.75 X 45 8 450100 1 Bolt Hex M20-2.5 X 120 9 450245 1 Screw Hex M12-1.75 X 50 10 450326 1 Nut Hex M12-1.75 11 450378 1 Nut Hex M8-1.25 12 450380 2 Nut Hex M12-1.75 13 450383 1 Nut Hex M20-2.5 14 450390 1 Washer M8 X 17 X 1.8 15 450391 3 Washer M10 X 21 X 2.2 16 450392 2 Washer M12 X 24 X 2.7 17 450394 2 Washer M20 X 37 X 3.3 18 A290055 2 Spring 19 A298990BB 1 Chain 20 MBB5025.7 2 Stay 21 MBB5030a 1 Pin 22 MBB5076 1 Sleeve 23 MBB9921.7 1 L H Frame Welded Assembly 24 MBB9960.7 1 Lever Assy Parts- 29
LIFT RAMS Illustration: 6309699_Lift_Arms UNIT 4 LIFT ARM and CYLINDER UNIT 5 LIFT ARM and CYLINDER Parts- 30
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 001399032 2 Nut Hex 1/2-20 Nyloc 2 158007-09 2 90 M/m 11/16 Ors X 7/16 SAE 3 4244298 2 Hydraulic Cylinder, 25 X 176, Lift * 1 Seal Kit 4 450392 2 Washer M12 X 24 X 2.7 5 451031477 2 Bolt Hex 1/2-20 X 4-1/2 6 A195212 2 Collar-clamp 3/4 7 69068-04 2 Disk, Orifice 0.06 X 0.033 Diameter. Parts- 31
HYDRAULIC TANK Illustration: 4308997_Hydraulic_Tank Parts- 32
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002299798 1 Seal - 5/8" BSP 2 002515050 1 Fitting-1-7/16 ORS X 1-5/16 SAE 3 008089630 1 Hydraulic Filler 4 168142-03 4 Strip - Rubber 5 369050688 2 Hose Clip Rubber 6 48396 1 Hose Clamp (27-51mm) 7 4309405 1 Tank Assembly 8 4315566 2 Tank Strap 9 459005226 1 Magnetic Drain Plug 10 H030031 1 Sight Gauge 11 450192 4 Screw Hex M8-1.25 X 25 12 450378 4 Nut Hex M8-1.25 13 450390 8 Washer M8 X 17 X 1.8 Parts- 33
OIL COOLER Illustration: lmac554-p_oil_cooler Parts- 34
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 4309137 1 Cooler, Oil Electric * 4371226 1 Oil Cooler * 4371227 1 Fan Cowl * 4371228 1 Electric Impeller * 4371229 1 Brass Plub 1/2" BSP * 4371232 1 Fibre Washer 1/2" BSP * 4371230 1 Brass Plug 1/4" BSP * 4371231 1 Fibre Washer 1/4" BSP * 4310868 1 Cooler Thermostat 2 4309636 2 Fitting-straight, M/M 1"BSP X 1-7/16"ORFS 3 4314086 1 Oil Cooler Frame, Welded Assembly 4 4311368 1 Cap - 1-7/16" ORFS 5 4311370 1 Plug - 1-7/16"ORFS 6 450192 2 Screw Hex M8-1.25 X 25 7 450193 4 Screw Hex M8-1.25 X 30 8 450378 2 Nut Hex M8-1.25 9 450390 8 Washer M8 X 17 X 1.8 10 450411 4 Lock Washer M8 X 12.75 X 2 * 4310794 1 Harness Assembly * 4316111 1 Connector Parts- 35
RANSOMES HYDRAULIC 5 GEARBOX Illustration: Gear Box hydr-app ML52 Parts- 36
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 4322266 Gearbox 1ML52-1-1/3-C2 1 Front Cover 2 4125800 1 Breather 3 4125801 3 PVC Gasket 4 4125802 1 Sight Glass 5 4125803 1 Drain Plug 6 4125819 1 Paper Gasket 7 4125820 1 Input Shaft Seal 8 4125821 2 Input Shaft Bearing 9 4125822 1 Circlip 10 4125827 1 Key 11 4125828 1 Male Shaft 12 1 Crown Gear 13 4125829 2 Output Shaft Bearing 14 1 Pinion Gear - Output Shaft 15 4125830 1 Output Shaft Seal 16 1 Rear Cover 17 4125832 AR Dowel Pin 18 4125833 AR Bolt * 008154370 1 Coupling BF3/2 * Not Illustrated Parts- 37
PUMP AND GEARBOX MOUNTING Illustration: 4308996_Tandem_Pump Parts- 38
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers.1 002515050 1 Fitting-1-7/16 ORS X 1-5/16 SAE 2 008141498 1 P.TO. Shaft * 008142012 AR Unit Package * 870010018 AR Q R Pin Kit * AR Guard 3 4322266 1 3:1 Gearbox 4 158006-07 2 Ftg M/M 1 ORS X 7/8 SAE 5 4165900 1 Tandem Pump - 18cc + 18cc 6 450193 4 Screw Hex M8-1.25 X 30 7 450241 4 Screw Hex M12-1.75 X 30 8 450392 4 Washer M12 X 24 X 2.7 9 450411 4 Lock Washer M8 X 12.75 X 2 10 450413 4 Lock Washer M12 X 17.9 X 2.5 11 MBG7040 1 PTO Guard 12 469009601 3 Spring Clip 13 450391 1 Washer M10 X 21 X 2.2 14 001399105 1 Nut Hex 3/8-24 Nyloc 15 452464 2 Square Head, Cup Point Screw Parts- 39
HYDRAULIC FILTER Illustration: 4308998_Hydraulic_Filter Parts- 40
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002590030 2 Fitting 1-1/4" BSPP - 1 11/16" ORFS 2 008196040 1 Oil Filter Assembly 008196050 1 Cartridge, Oil Filter 3 450192 2 Screw Hex M8-1.25 X 25 4 450240 2 Screw Hex M12-1.75 X 25 5 450380 2 Nut Hex M12-1.75 6 450390 2 Washer M8 X 17 X 1.8 7 450392 4 Washer M12 X 24 X 2.7 8 450411 2 Lock Washer M8 X 12.75 X 2 9 MBF2407 1 Filter Bracket Welded Assembly 10 450391 1 Washer M10 X 21 X 2.2 11 452464 2 Square Head, Cup Point Screw 12 469009601 3 Spring Clip 13 001399105 1 Nut Hex 3/8-24 Nyloc Parts- 41
DRAIN MANIFOLD Illustration: 4309001_Drain_Manifold Parts- 42
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002515010 1 Fitting - M/M 1-3/16 ORS X 7/8 SAE 2 158006-01 2 Fitting - ORS/ORB 3 158007-01 3 90 M/m 11/16 ORS X 9/16 SAE 4 4284992 1 Manifold 5 450172 1 Screw Hex M6-1.0 X 25 6 450358 1 M6-1.0 (A-k) Nutsert 7 450389 1 Washer M6 X 12.5 X 1.8 8 450410 1 Lock Washer M6 X 9.6 X 1.5 Parts- 43
DIVERTOR VALVE UNIT 4 4309002_Divertor_Valve Parts- 44
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002590130 1 Tee M/M/M 1 ORS(2) X 7/8 SAE 2 008012290 1 Divertor Valve 3 158006-07 1 Ftg M/M 1 ORS X 7/8 SAE 4 158007-05 1 90 M/M 1 ORS X 7/8 SAE 5 450018 2 Bolt Hex M8-1.25 X 50 6 450411 2 Lock Washer M8 X 12.75 X 2 Parts- 45
DIVERTOR VALVE UNIT 5 Illustration: 4309003_Divertor_5_Valve Parts- 46
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002590130 1 Tee M/M/M 1 ORS(2) X 7/8 SAE 2 008012290 1 Divertor Valve 3 158006-07 1 Ftg M/M 1 ORS X 7/8 SAE 4 158007-05 1 90 M/M 1 ORS X 7/8 SAE 5 450018 2 Bolt Hex M8-1.25 X 50 6 450411 2 Lock Washer M8 X 12.75 X 2 Parts- 47
CUTTER VALVE LEFT Illustration: 4309004_Cutter_Valve_LEFT Parts- 48
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 43793661002498850 1 Fitting - 3/4" BSP X 1 3/16" ORFS 2 002498870 1 Tee - Run 1-3/16 ORFS 3 002921214 1 Spring - Disc 12.3 X 34 X 1.25 4 002990154 1 Knob-40 Diameter X 12 Bore 5 4379366 1 1/2"BSPP x 1"ORFS M/M Adaptor 6 4246470 2 Fitting - 45 Degree, 1/2" BSP X 1" ORFS 7 4282671 1 Control Valve * 4293331 1 Seal Kit 8 4292851 1 Mounting Plate 9 4310528 1 Rod Assy 10 450025 3 Bolt Hex M8-1.25 X 85 11 450193 2 Screw Hex M8-1.25 X 30 12 450216 1 Screw Hex M10-1.5 X 35 13 450379 1 Nut Hex M10-1.5 14 450390 5 Washer M8 X 17 X 1.8 15 450391 2 Washer M10 X 21 X 2.2 16 450411 5 Lock Washer M8 X 12.75 X 2 17 MBB5046 1 Bracket 18 001399105 1 Nut Hex 3/8-24 Nyloc Parts- 49
CUTTER VALVE RIGHT Illustration: 4309005_Cutter_Valve_RIGHT Parts- 50
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 002921214 1 Spring - Disc 12.3 X 34 X 1.25 2 002990154 1 Knob - 40 Diameter X 12 Bore 3 4379366 1 1/2"BSPP x 1"ORFS M/M Adaptor 4 4246470 2 Fitting - 45 Degree, 1/2" BSP X 1" ORFS 5 4282671 1 Control Valve * 4293331 1 Seal Kit 6 4292851 1 Mounting Plate 7 4310528 1 Rod Assy 8 4311367 1 Fitting - 45, 3/4" BSP X 1-3/16" ORFS 9 450025 3 Bolt Hex M8-1.25 X 85 10 450193 2 Screw Hex M8-1.25 X 30 11 450216 1 Screw Hex M10-1.5 X 35 12 450379 1 Nut Hex M10-1.5 13 450390 5 Washer M8 X 17 X 1.8 14 450391 2 Washer M10 X 21 X 2.2 15 450411 5 Lock Washer M8 X 12.75 X 2 16 MBB5046 1 Bracket Parts- 51
P B A B A P PARTS MANUAL HYDRAULIC HOSES Illustration: Hyd_schematic 2 TRACTOR 3 2 HYD CYL #5 16 HYD CYL #4 IN PUMP 14 5 17 1 2 4 out TANK in in 1 out in 24 COOLER out in L CTRL VALVE 7 R CTRL VALVE FILTER 23 13 15 6 HYD MTR #3 19 19 HYD MTR #2 DV RIGHT HYD MTR #5 7 11 22 HYD MTR #1 18 22 9 8 HYD MTR #4 12 13 10 DV LEFT Parts- 52
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 4309995 1 Hydraulic Hose 2 4309996 2 Hydraulic Hose 3 4309997 1 Hydraulic Hose 4 4309998 1 Hydraulic Hose 5 4309999 1 Hydraulic Hose 6 4310000 2 Hydraulic Hose 7 4310001 1 Hydraulic Hose 8 4310002 1 Hydraulic Hose 9 4310003 1 Hydraulic Hose 10 4310004 1 Hydraulic Hose 11 4310005 1 Hydraulic Hose 12 4310006 1 Hydraulic Hose 13 4310007 2 Hydraulic Hose 14 4310008 1 Hydraulic Hose 15 4310009 1 Hydraulic Hose 16 4310010 1 Hydraulic Hose 17 4310011 1 Hydraulic Hose 18 4310012 1 Hydraulic Hose 19 4310013 2 Hydraulic Hose 22 4310016 2 Hydraulic Hose 23 4310017 1 Hydraulic Hose 24 4310018 1 Hydraulic Hose Parts- 53
A P B B A P PARTS MANUAL HYDRAULIC FITTINGS Illustration: Hyd_Fittings 21 TRACTOR 18 24 15 15 HYD CYL #5 HYD CYL #4 6 IN 13 PUMP 1 2 6 2 5 14 14 25 4 out TANK in in out in 2 out COOLER in L CTRL VALVE 11 R CTRL VALVE 11 FILTER 7 9 HYD MTR #3 8 3 8 3 8 HYD MTR #2 17 4 10 DV RIGHT 20 HYD MTR #5 3 HYD MTR #1 20 20 3 3 DV LEFT 10 17 4 HYD MTR #4 Parts- 54
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 4284992 1 Drain Manifold 2 4309636 2 Fitting - Straight - 1" BSP X 1-7/16" ORFS 3 002515000 5 Fitting - 9/16 ORS X 7/16 SAE 4 158006-07 8 Fitting, ORB / ORS 5 002590030 2 Fitting -1-11/16 ORS X 1-1/4 BSPP 6 002515050 2 Fitting -1-7/16 ORS X 1-5/16 SAE 7 158007-01 3 Fitting - 90 ORS / ORB 8 58006-01 2 Fitting - ORS / ORB 9 002515010 1 Fitting - 1-3/16 ORS X 7/8 SAE 10 158007-05 2 Fitting-90 ORS / ORB 11 4379366 1 1/2"BSPP x 1"ORFS M/M Adaptor 12 4337610 1 Fitting - 3/4 BSPP X 1-3/16 ORS 13 002498870 1 Tee M / F / M 1-3/16 ORS 14 4337611 4 45 M / M 1/2 BSPP X 1 ORFS 15 158007-09 2 Fitting - 90 ORS / ORB * 69068-04 2 Disk, Orifice 06-.033 Diameter 17 002590130 1 Tee M / M / M 1 ORS (2) X 7/8 SAE 18 4136396 1 Tee M / M/ Bulkhead 11/16 ORS * 459005226 1 Magnetic Plug - Tank 20 4260870 6 7/8-14 SAE O - Ring Easy-fit Coupling 21 990010705 1 Quick Release Coupling * 4163522 1 Quick Release Coupling - 1/2" BSPP Male * 4124085 1 Quick Release Coupling Bung (Red) For 1/2" BSPP Female 24 4337609 1 Fitting - 13/16 ORS X 1/2 BSPP 25 4311367 1 Fitting - 45 Degree 3/4" BSP X 1-3/16" ORFS * 4311368 1 Plug - 1-7/16" ORFS * 4311370 1 Cap - 1-7/16" ORFS * 4185260 1 Quick Release Coupling Cap (Red) For 1/2" BSPP Male Parts- 55
DECALS Illustration: IDL178 Parts- 56
ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 009034880 1 Decal, Warning Fan 2 009034890 2 Decal, Bystander Warning 3 009034910 10 Decal, Instruction 4 009034930 2 Decal, Hydraulic Pressure Leak Warning 5 009114110 1 Decal, PTO Warning 6 019006062 2 Transfer 7 4124607 1 Decal, Jacobsen 8 4153197 1 Decal, Pressure Wash Warning 9 4164580 5 Decal, Lubrication Point 10 4286422 1 Decal, Hydraulic Oil (Equivis ZS 46) 11 4310826 1 Decal, Jacobsen - Hydraulic 5 Parts- 57
A Textron Company Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.jacobsen.com