Spritzgiessautomaten. Innovative into the future. Data and Equipment

Spritzgiessautomaten Innovative into the future Data and Equipment

Compact range BOY has become the specialist in the manufacturing of injection moulding machines with clamping forces up to 1,000 kn. BOY injection moulding machines excel in high precision, consistency, compact design, low energy consumption, cantilevered twoplaten clamping units, and the multitouch Procan ALPHA 2 control. Because of the very favourable price / performance ratio, we have been able to sell far more than 40,000 machines throughout the world since 196. The BOY brand is very well recognized worldwide and has been present on all continents for over 45 years. Type / Model BOY XS BOY A BOY 25 E BOY 25 E VH BOY35 E VH BOY 35 E BOY 50 E BOY 60 E BOY E BOY 100 E BOY A HV BOY 35 E HV BOY XS V BOY 25 E VV* BOY 35 E VV BOY 55 E VV BOY 2C XS * see special brochure 2

Euromap Size Injection unit for processing thermoplastics Screw diameter Screw L/Dratio Max. stroke volume (theoretical) Max. shot weight in PS Injection force Injection flow Max. spec. injection pressure Max. screw stroke Nozzle force / contact pressure Nozzle retraction stroke Screw torque Screw speed (infinitely variable) Screw pullback force Heating power (Nozzle + Cylinder) Hopper capacity mm cm 3 g kn g/s bar mm kn mm Nm U / min. kn W litre standard alternatively Clamping unit Clamping force Distance between tie bars Max. daylight between platen Max. opening stroke (adjustable) Min. mould height Mould opening force Mould closing force Ejector stroke (max.) Ejector force pushing / pulling kn mm mm mm mm kn kn mm kn (h x v) General Installed driving power / total power Duration of the dry cycle (EUROMAP 6) Hydraulic system pressure Oil tank capacity kw s mm bar litre Dimensions and weights Dimensions (LxWxH) / Footprint Total weight net (without oil) Total weight gross (without oil) Case dimensions (LxWxH) approx. mm / m² kg kg mm 3

EconPlast Highwear resistant / Thermoplastic Injection units (Euromap) Rigid PVC unit Silcone (LSR) Elastomer Thermoset Thermoplastic Max. inject. pressure (bar) Speed inject. pressure (bar) Speed injection flow (g/s) Injection flow (g/s) Max. stroke volume (cm³) Max. shot weight (g) Screw L/D Ratio Injection unit (SP) Screw Ø (mm) Machine type Standard Alternative equipment Not available Not fully suited for fiber reinforced materials 4

EconPlast Highwear resistant / Thermoplastic Injection units (Euromap) Rigid PVC unit Silcone (LSR) Elastomer Thermoset Thermoplastic Speed inject. pressure (bar) Speed injection flow (g/s) Max. inject. pressure (bar) Injection flow (g/s) Max. stroke volume (cm³) Max. shot weight (g) Screw L/D Ratio Screw Ø (mm) Machine type Injection unit (SP) Standard Alternative equipment Not available Not fully suited for fiber reinforced materials 5

EconPlast Highwear resistant / Thermoplastic Injection units (Euromap) Rigid PVC unit Elastomer Silcone (LSR) Thermoset Thermoplastic Speed inject. pressure (bar) Max. inject. pressure (bar) Injection flow (g/s) Speed injection flow (g/s) Max. shot weight (g) Screw L/D Ratio Max. stroke volume (cm³) Screw Ø (mm) Injection unit (SP) Machine type Standard Alternative equipment Not available Not fully suited for fiber reinforced materials 6

EconPlast Highwear resistant / Thermoplastic Injection units (Euromap) Rigid PVC unit Elastomer Silcone (LSR) Thermoset Thermoplastic Max. inject. pressure (bar) Speed inject. pressure (bar) Speed injection flow (g/s) Injection flow (g/s) Max. stroke volume (cm³) Max. shot weight (g) Screw L/D Ratio Injection unit (SP) Screw Ø (mm) Machine type Standard Alternative equipment Not available 7

BOY 2C XS unit 14 (not compatible to other units) 12 19,7 4,5 4,1 35,4 1 312 40 100 50 (75 bar) max. 340 5 550+0 3 14 16,9 6,2 5,6 35,4 9 40 100 75 (115 bar) max. 340 5 550+0 3 16 14,6,0 7,3 35,4 27 1760 40 100 100 (150 bar) max. 340 5 550+0 3 3,0 / 4,35 ( V) 2 BOY 2C XS 1036 x 547 x 2116 1 / 0,57 3 370 / 460 1500 x 700 x 0 1) in standby position

BOY 2C XS unit 11 12 1 4,5 4,1 2 11,6 2 40 50 (75 bar) max. Speed injection unit 16 14 1 6,2 5,6 39 15,6 2539 40 75 (6 bar) max. 235+4+2x450+50 7,5 30 235+4+2x450+50 7,5 3,0 / 5,45 ( V) 2 BOY 2C XS 1664 x 634 x 1725 1 / 1,05 423 473 / 563 0 x 1000 x 10 1) in standby position 9

BOY 2C XS 1,4 1,6 49 30,7 1907 130 (1 bar) max. ( cm³) max. (100 cm³) 235+4+700+0+1 13 Speed injection with unit 45 17,5 30,4 27,7 49 47,4 1277 130 (1 bar) max. ( cm³) max. (100 cm³) +450+750+750+1 13 3,0 / 6,25 ( V) 2 3,0 / 6,55 ( V) 2 BOY 2C XS 1664 x 634 x 1725 1 / 1,05 423 473 / 563 0 x 1000 x 10 1) in standby position 10

BOY 2C XS unit 56 1,4 1,6 70 19,3 2739 130 (1 bar) max. ( cm³) max. (100 cm³) 235+4+700+0+1 13 unit 1 (standard) 17,5 30,4 27,7 7 29,2 77 130 (1 bar) max. ( cm³) max. (100 cm³) +450+750+750+1 13 3,0 / 6,25 ( V) 2 3,0 / 6,55 ( V) 2 BOY 2C XS 1664 x 634 x 1725 1 / 1,05 423 473 / 563 0 x 1000 x 10 1) in standby position 11

BOY 2C XS 43 39,1 101 35,3 31 95 1 max. (100 cm³) max. 160 ( cm³) 50 13 unit 96 2 1,6 5,5 53,2 101 4,1 1639 95 1 max. (100 cm³) max. 160 ( cm³) 50 13 32 16,3 76,4 69,5 101 61,1 1255 95 1 max. (100 cm³) max. 160 ( cm³) 50 13 3,0 /, ( V) 2 BOY 2C XS 1664 x 634 x 1725 1 / 1,05 423 473 / 563 0 x 1000 x 10 1) in standby position 12

BOY XS / BOY XS V 10014 12 19,7 4,5 4,1 35,4 1 312 40 100 50 (75 bar) max. 340 5 550+0 3 unit 14 14 16,9 6,2 5,6 35,4 9 40 100 75 (115 bar) max. 340 5 550+0 3 16 14,6,0 7,3 35,4 27 1760 40 100 100 (150 bar) max. 340 5 550+0 3 100 160 (diagonal ) (optional ) 150 100 (optional 50) 15 10 50,4 /,4 3,0 / 4,35 ( V) 1,3 112 2 BOY XS 14 x 5 x 10 1 / 0,77 425 475 / 5 1500 x 700 x 1500 BOY XS V 1100 x 5 x 2160 2 / 0,64 460 510 / 0 1500 x 700 x 0 1) max. 1690 mm 2) max. 60 mm 13

BOY A / BOY A HV 211 215 21 unit 11 unit 15 unit 1 12 1 4,5 4,1 27,2 19 50 40 36 1 50 (75 bar) 10500 14 1 6,2 5,6 37,1 31 13 40 36 1 75 (6 bar) 10500 1,4 9,3 45,7 45 1795 36 1 130 (1 bar) 10500 34,3 50 7,5 34,3 50 7,5 34,3 3 7,5 2 40 1,1/12 2 40 1,1/12 2 40 1,1/12 5,5 / 7,95 ( V) 1,6 17 160 115 5,5 / 7,95 ( V) 1,6 17 160 115 5,5 /,7 ( V) 1,6 17 160 115 BOY A 3 x 90 x 1679 / 2,07 770 40 / 930 2 x 960 x 1600 BOY A HV 3 x 1040 x 2790 / 2,37 900 990 / 1110 2600 x 1 x 1900 14

BOY A / BOY A HV 1,4 1,6, 35 257 4 1 130 (1 bar) 10500 45,7 +450+700+0+1=3 13 unit 52 (standard) 17,5 30,4 27,7, 50 1732 4 1 1 1 / 290 2 10 1 10 2 45,7 +450+750+750+1=3550 13 2 40 1,1/12 2 40 1,1/12 5,5 /,7 ( V) 1,6 17 160 115 5,5 / 9,05 ( V) 1,6 17 160 115 BOY A 3 x 90 x 1679 / 2,07 770 40 / 930 2 x 960 x 1600 1) when using a hydraulic motor with a pump volume of 100 cm³ 2) when using a hydraulic motor with a pump volume of 160 cm³ 15

BOY A / BOY A HV unit 52 (standard) 36,2 32,9, 59 1455 4 1 2 1,6 49,3 44,, 7 1069 4 1 1 1 / 290 2 1 1 / 290 2 10 1 10 2 45,7 10 1 10 2 45,7 + 700 + 2 x 1 + 2 = 50 13 13 32 16,3 64,3 5,5, 102 1 4 1 1 1 / 290 2 10 1 10 2 45,7 13 2 40 1,1/12 2 40 1,1/12 2 40 1,1/12 5,5 / 11,3 ( V) 1,6 17 160 115 5,5 / 11,3 ( V) 1,6 17 160 115 5,5 / 11,3 ( V) 1,6 17 160 115 BOY A HV 3 x 1040 x 2790 / 2,37 900 990 / 1110 2600 x 1 x 1900 1) when using a hydraulic motor with a pump volume of 100 cm³ 2) when using a hydraulic motor with a pump volume of 160 cm³ 16

BOY 25 E 11 16 Speed injection with units 11 and 16 12 1 4,5 4,1 2 19 2 40 36 50 (75 bar) 10500 14 1 6,2 5,6 39 26 2539 40 36 75 (6 bar) 10500 235+4+2x450+50 7,5 30 235+4+2x450+50 7,5 1,1/12 1,1/12 7,4 / 9,5 ( V) 1, 17 15 7,4 / 9,5 ( V) 1, 17 15 BOY 25 E 90 x 79 x 1660 / 1, 750 / 910 2 x 960 x 10 17

BOY 25 E 39 1,4 1,6 49 54 1907 4 130 (1 bar) 10500 Speed injection with unit 39 17,5 30,4 27,7 49 1277 4 1 (130 bar) 10 235+4+700+0+1 13 +450+750+750+1 13 1,1/12 1,1/12 7,4 / 10, ( V) 1, 17 15 7,4 / 10,95 ( V) 1, 17 15 BOY 25 E 90 x 79 x 1660 / 1, 750 / 910 2 x 960 x 10 1

BOY 25 E 56 unit 56 1,4 1,6 70 34 2739 4 130 (1 bar) 10500 235+4+700+0+1 13 69 unit 69 (standard) 17,5 30,4 27,7 7 50 77 4 1 (130 bar) 10 +450+750+750+1 13 1,1/12 1,1/12 7,4 / 10, ( V) 1, 17 15 7,4 / 10,95 ( V) 1, 17 15 BOY 25 E 90 x 79 x 1660 / 1, 750 / 910 2 x 960 x 10 19

BOY 25 E 43 39,1 7 60 1913 95 4 1 1 / 290 2 10 1 10 2 50 13 2 unit 2 2 1,6 5,5 53,2 7 1 1405 95 4 1 1 / 290 2 10 1 10 2 50 13 32 16,3 76,4 69,5 7 103 1076 95 4 1 1 / 290 2 10 1 10 2 50 13 1,1/12 1,1/12 1,1/12 7,4 / 13,2 ( V) 1, 17 15 7,4 / 13,2 ( V) 1, 17 15 7,4 / 13,2 ( V) 1, 17 15 BOY 25 E 90 x 79 x 1660 / 1, 750 / 910 2 x 960 x 10 1) when using a hydraulic motor with a pump volume of 100 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 160 cm³ / 130 bar

BOY 25 E VV / BOY 25 E VH 11 16 Speed injection with unit 11 and 16 12 1 4,5 4,1 2 19 2 40 50 (75 bar) 10500 14 1 6,2 5,6 39 26 2539 40 75 (6 bar) 10500 235+4+2x450+50 1 / 7,5 30 235+4+2x450+50 1 / 7,5 1,1/12 1,1/12 7,4 / 9,5 ( V) 1,45 17 15 7,4 / 9,5 ( V) 1,45 17 15 BOY 25 E VV 149 x 754 x 212 2 / 1,39 7 75 / 1030 2190 x 10 x 2350 1) VV machines 2) max. 2990 mm 21

BOY 25 E VV / BOY 25 E VH 39 1,4 1,6 49 54 1907 130 (1 bar) 10500 Speed injection with unit 39 17,5 30,4 27,7 49 1277 1 (130 bar) 10 235+4+700+0+1 1 / 13 +450+750+750+1 1 / 13 1,1/12 1,1/12 7,4 / 10, ( V) 1,45 17 15 7,4 / 10,95 ( V) 1,45 17 15 BOY 25 E VH 27 x 949 x 2 / 1,92 795 90 / 1045 2190 x 10 x 2350 1) VV machines

BOY 25 E VV / BOY 25 E VH 56 unit 56 1,4 1,6 70 34 2739 130 (1 bar) 10500 235+4+700+0+1 1 / 13 69 unit 69 (standard) 17,5 30,4 27,7 7 50 77 1 (130 bar) 10 +450+750+750+1 1 / 13 1,1/12 1,1/12 7,4 / 10, ( V) 1,45 17 15 7,4 / 10,95 ( V) 1,45 17 15 BOY 25 E VV 149 x 754 x 212 2 / 1,39 7 75 / 1030 2190 x 10 x 2350 1) VV machines 2) max. 2990 mm 23

BOY 25 E VV / BOY 25 E VH 2 43 39,1 7 60 1913 95 1 1 / 290 2 10 1 10 2 50 3 / 13 unit 2 2 1,6 5,5 53,2 7 1 1405 95 1 1 / 290 2 10 1 10 2 50 3 / 13 32 16,3 76,4 69,5 7 103 1076 95 1 1 / 290 2 10 1 10 2 50 3 / 13 1,1/12 1,1/12 1,1/12 7,4 / 13,2 ( V) 1,45 17 15 7,4 / 13,2 ( V) 1,45 17 15 7,4 / 13,2 ( V) 1,45 17 15 BOY 25 E VH 27 x 949 x 2 / 1,92 795 90 / 1045 2190 x 10 x 2350 1) when using a hydraulic motor with a pump volume of 100 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 160 cm³ / 130 bar 3) VV machines

BOY 35 E / BOY 35 E HV 35016 unit 16 14 1 6,2 5,6 39 27,1 2539 40 36 / 1 75 (6 bar) 10500 35045 Speed injection unit 45 1,4 1,6 57 56,6 4 / 1 130 (1 bar) 10500 17,5 30,4 27,7 57 7 149 4 / 1 1 (130 bar) 10 30 50 7,5 / 1 3 13 / 1 3550 13 / 1 350 2 x 500 29,5 21,4 350 2 x 500 29,5 21,4 (130) (150) 23, / 15, (23, / 15,) (49,9 / 35,0) 350 2 x 500 29,5 21,4 7,4 / 9,5 ( V) 1,5 196 7,4 / 10, ( V) 1,5 196 7,4 / 10,95 ( V) 1,5 196 BOY 35 E 2364 x 19 x 1949 / 1,94 1195 12 / 1375 2 x 960 x 10 BOY 35 E HV 2369 x 46 x 2705 2 / 2,0 1495 1590 / 1725 2 x 960 x 0 1) HV machines 2) max. 3110 mm 25

BOY 35 E / BOY 35 E HV 35056 unit 56 1,4 1,6 70 35,6 2739 36 / 1 130 (1 bar) 10500 30 3 7,5 / 1 3501 unit 1 17,5 30,4 27,7 101 54 25 4 / 1 1 (130 bar) 10 3550 13 / 1 350 2 x 500 29,5 21,4 1,1/12 350 2 x 500 29,5 21,4 1,1/12 7,4 / 10, ( V) 1,5 196 7,4 / 10,95 ( V) 1,5 196 BOY 35 E 2364 x 19 x 1949 / 1,94 1195 12 / 1375 2 x 960 x 10 BOY 35 E HV 2369 x 46 x 2705 2 / 2,0 1495 1590 / 1725 2 x 960 x 0 1) HV machines 2) max. 3110 mm 26

BOY 35 E / BOY 35 E HV 35096 unit 96 (standard) 2 1,6 43 5,5 39,1 53,2 101 101 9 31 1639 95 95 4 / 4 4 / 4 1 1 / 290 2 1 1 / 290 2 10 2 10 2 10 1 10 1 44 44 + 700 + 2 x 1 + 2 = 50 / 4 / 4 32 16,3 76,4 69,5 101 112,4 1255 95 4 / 4 1 1 / 290 2 10 2 10 1 44 / 4 350 2 x 500 29,5 21,4 350 2 x 500 29,5 21,4 (130) (150) 23, / 15, (23, / 15,) (49,9 / 35,0) 350 2 x 500 29,5 21,4 7,4 / 13,2 ( V) 1,5 196 7,4 / 13,2 ( V) 1,5 196 7,4 / 13,2 ( V) 1,5 196 BOY 35 E 2364 x 19 x 1949 / 1,94 1195 12 / 1375 2 x 960 x 10 BOY 35 E HV 2369 x 46 x 2705 3 / 2,0 1495 1590 / 1725 2 x 960 x 0 1) when using a hydraulic motor with a pump volume of 100 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 160 cm³ / 130 bar 3) max. 3110 mm 4) HV machines 27

BOY 35 E VV / BOY 35 E VH 35016 unit 16 14 1 6,2 5,6 39 27,1 2539 40 36 / 5 75 (6 bar) 10500 1,4 1,6 57 56,6 4 / 5 130 (1 bar) 10500 35045 Speed injection unit 45 17,5 30,4 27,7 57 7 149 4 / 5 1 (130 bar) 10 30 50 1 / 7,5 3 1 / 7,5 3550 1 / 7,5 350 2 x 500 2 2 29,5 21,4 350 2 x 500 2 2 29,5 21,4 (130) (150) 23, / 15, (23, / 15,) (49,9 / 35,0) 350 2 x 500 2 2 29,5 21,4 7,4 / 9,5 ( V) 1,5 196 7,4 / 10, ( V) 1,5 196 7,4 / 10,95 ( V) 1,5 196 BOY 35 E VV 47 x 17 x 235 3 / 1,67 14 1515 / 1670 2 x 10 x 2 BOY 35 E VH 47 x 2 x 60 4 / 1,64 1450 1545 / 1700 2 x 10 x 2 1) VV machines 2) optional 100 mm larger 3) max. 3340 mm 4) max. 35 mm 5) VH machines 2

BOY 35 E VV / BOY 35 E VH 35056 unit 56 1,4 1,6 70 35,6 2739 36 / 5 130 (1 bar) 10500 30 3 1 / 7,5 3501 unit 1 17,5 30,4 27,7 101 54 25 4 / 5 1 (130 bar) 10 3550 1 / 7,5 350 2 x 500 2 2 29,5 21,4 1,1/12 350 2 x 500 2 2 29,5 21,4 1,1/12 7,4 / 10, ( V) 1,5 196 7,4 / 10,95 ( V) 1,5 196 BOY 35 E VV 47 x 17 x 235 3 / 1,67 14 1515 / 1670 2 x 10 x 2 BOY 35 E VH 47 x 2 x 60 4 / 1,64 1450 1545 / 1700 2 x 10 x 2 1) VV machines 2) optional 100 mm larger 3) max. 3340 mm 4) max. 35 mm 5) VH machines 29

BOY 35 E VV / BOY 35 E VH 43 39,1 101 31 95 4 / 7 1 1 / 290 2 10 2 10 1 44 3 / 7,5 35096 unit 96 (standard) 2 1,6 5,5 53,2 101 9 1639 95 4 / 7 1 1 / 290 2 10 2 10 1 44 + 700 + 2 x 1 + 2 = 50 3 / 7,5 32 16,3 76,4 69,5 101 112,4 1255 95 4 / 7 1 1 / 290 2 10 2 10 1 44 3 / 7,5 350 2 x 500 4 4 29,5 21,4 350 2 x 500 4 4 29,5 21,4 (130) (150) 23, / 15, (23, / 15,) (49,9 / 35,0) 350 2 x 500 4 4 29,5 21,4 7,4 / 13,2 ( V) 1,5 196 7,4 / 13,2 ( V) 1,5 196 7,4 / 13,2 ( V) 1,5 196 BOY 35 E VV 47 x 17 x 235 5 / 1,67 14 1515 / 1670 2 x 10 x 2 BOY 35 E VH 47 x 2 x 60 6 / 1,64 1450 1545 / 1700 2 x 10 x 2 1) when using a hydraulic motor with a pump volume of 100 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 160 cm³ / 130 bar 3) VV machines 4) optional 100 mm larger 5) max. 3340 mm 6) max. 35 mm 7) VH machines 25

BOY 50 E 50056 50069 unit 56 unit 69 1,4 1,6 70 52 2739 4 130 (1 bar) 10500 +450+700+0+1=3 13 17,5 30,4 27,7 7 75,4 77 4 1 1 / 290 2 10 1 10 2 +450+750+750+1=3550 13 500 360 x 335 0,4 500 360 x 335 0,4 (130) (150),4 / 13,5 (,4 / 13,5) (42,7 / 30) 11 / 14,25 ( V) 1,9 252 1 11 / 14,55 ( V) 1,9 252 1 3 x 1140 x 40 / 3,71 2 / 25 3450 x 1160 x 19 1) when using a hydraulic motor with a pump volume of 100 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 160 cm³ / 130 bar 31

BOY 50 E 43 39,1 7 95,3 1913 95 4 1 1 / 290 2 10 2 10 1 5002 unit 2 2 1,6 5,5 53,2 7 127,2 1405 95 4 1 1 / 290 2 10 2 10 1 + 700 + 2 x 1 + 2 = 50 32 16,3 76,4 69,5 7 156,4 1076 95 4 1 1 / 290 2 10 2 10 1 500 360 x 335 0,4 500 360 x 335 0,4 (130) (150),4 / 13,5 (,4 / 13,5) (42,7 / 30) 500 360 x 335 0,4 11 / 16, ( V) 1,9 252 1 11 / 16, ( V) 1,9 252 1 11 / 16, ( V) 1,9 252 1 3 x 1140 x 40 / 3,71 2 / 25 3450 x 1160 x 19 1) when using a hydraulic motor with a pump volume of 100 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 160 cm³ / 130 bar 32

BOY 55 E VV 55056 55069 unit 56 unit 69 1,4 1,6 70 52 2739 4 130 (1 bar) 10500 +450+700+0+1=3 17,5 30,4 27,7 7 7504 77 4 1 1 / 2 10 1 10 2 +450+750+750+1=3550 550 360 x 335 550 4 4,4 550 360 x 335 550 4 4,4 (130) (150),4 / 13,5 (,4 / 13,5) (42,7 / 30) 11 / 14,25 ( V) 1,9 252 195 11 / 14,55 ( V) 1,9 252 195 0 x 1110 x 31 3 / 3,33 25 / 2 3150 x 1350 x 2 1) when using a hydraulic motor with a pump volume of 162 cm³ 3) max. 3700 mm 2) when using a hydraulic motor with a pump volume of 4 cm³ 4) optional 100 mm larger 33

BOY 55 E VV 43 39,1 7 95,3 1913 95 4 1 1 / 2 10 2 10 1 5502 unit 2 2 1,6 5,5 53,2 7 127,2 1405 95 4 1 1 / 2 10 2 10 1 45,7 + 700 + 2 x 1 + 2 = 50 32 16,3 76,4 69,5 7 156,4 1076 95 4 1 1 / 2 10 2 10 1 45,7 550 360 x 335 550 4 4,4 550 360 x 335 550 4 4,4 (130) (150),4 / 13,5 (,4 / 13,5) (42,7 / 30) 550 360 x 335 550 4 4,4 11 / 16, ( V) 1,9 252 195 11 / 16, ( V) 1,9 252 195 11 / 16, ( V) 1,9 252 195 0 x 1110 x 31 3 / 3,33 25 / 2 3150 x 1350 x 2 1) when using a hydraulic motor with a pump volume of 162 cm³ 3) max. 3700 mm 2) when using a hydraulic motor with a pump volume of 4 cm³ 4) optional 100 mm larger 34

BOY 55 E VV 2,7 73,9 67,2 171 5,2 277 1 66 390 1 / 490 2 550 unit (standard) 32 96,5 7, 171 76,9 2127 1 66 390 1 / 490 2 10 325 2 10 410 1 29,7 29,7 + 900 + 2 x 0 + 2 = 7700 550 360 x 335 550 4 4,4 (130),4 / 13,5 550 360 x 335 550 4 4,4 (130),4 / 13,5 11 / 1,7 ( V) 1,9 252 1 11 / 1,7 ( V) 1,9 252 1 0 x 1110 x 31 3 / 3,33 25 / 2 3150 x 1350 x 2 1) when using a hydraulic motor with a pump volume of 162 cm³ 3) max. 3700 mm 2) when using a hydraulic motor with a pump volume of 4 cm³ 4) optional 100 mm larger 35

BOY 55 E VV 16,7 136,1 123,9 171 10,2 150 1 66 390 1 / 490 1 550 unit (standard) 42 15 166,3 151,3 171 129,3 1235 1 66 390 1 / 490 2 10 325 2 10 410 1 29,7 29,7 + 900 + 2 x 0 + 2 = 7700 550 360 x 335 550 4 4,4 (130),4 / 13,5 550 360 x 335 550 4 4,4 (130),4 / 13,5 11 / 1,7 ( V) 1,9 252 1 11 / 1,7 ( V) 1,9 252 1 0 x 1110 x 31 3 / 3,33 25 / 2 3150 x 1350 x 2 1) when using a hydraulic motor with a pump volume of 162 cm³ 3) max. 3700 mm 2) when using a hydraulic motor with a pump volume of 4 cm³ 4) optional 100 mm larger 36

BOY 60 E 60056 60069 unit 56 unit 69 1,4 1,6 70 66 2739 4 130 (1 bar) 10500 +450+700+0+1=3 13 17,5 30,4 27,7 7 100 77 4 1 1 / 290 2 10 1 10 2 +450+750+750+1=3550 13 600 360 x 335 0,4 600 360 x 335 0,4 (130) (150),4 / 13,5 (,4 / 13,5) (42,7 / 30) 11 / 14,25 ( V) 1,9 252 195 11 / 14,55 ( V) 1,9 252 195 3 x 1140 x 40 / 3,71 2 / 25 3450 x 1160 x 19 1) when using a hydraulic motor with a pump volume of 100 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 160 cm³ / 130 bar 37

BOY 60 E 43 39,1 7 95,3 1913 95 4 1 1 / 290 2 10 2 10 1 6002 unit 2 2 1,6 5,5 53,2 7 127,2 1405 95 4 1 1 / 290 2 10 2 10 1 + 700 + 2 x 1 + 2 = 50 32 16,3 76,4 69,5 7 156,4 1076 95 4 1 1 / 290 2 10 2 10 1 600 360 x 335 0,4 600 360 x 335 0,4 (130) (150),4 / 13,5 (,4 / 13,5) (42,7 / 30) 600 360 x 335 0,4 11 / 16, ( V) 1,9 252 195 11 / 16, ( V) 1,9 252 195 11 / 16, ( V) 1,9 252 195 3 x 1140 x 40 / 3,71 2 / 25 3450 x 1160 x 19 1) when using a hydraulic motor with a pump volume of 100 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 160 cm³ / 130 bar

BOY 60 E 2,7 73,9 67,2 171 69,1 277 1 66 2 1 / 350 2 600 unit (standard) 32 96,5 7, 171 91,2 2127 1 66 2 1 / 350 2 10 325 2 10 410 1 29,7 29,7 + 900 + 2 x 0 + 2 = 7700 5 5 600 360 x 335 0,4 600 360 x 335 0,4 (130) (150),4 / 13,5 (,4 / 13,5) (42,7 / 30) 11 / 1,7 ( V) 1,9 252 195 11 / 1,7 ( V) 1,9 252 195 3 x 1140 x 40 / 3,71 2 / 25 3450 x 1160 x 19 1) when using a hydraulic motor with a pump volume of 162 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 4 cm³ / 130 bar 39

BOY 60 E 16,7 136,1 123,9 171 12,3 150 1 66 2 1 / 350 2 600 unit (standard) 42 15 166,3 151,3 171 153,3 1235 1 66 2 1 / 350 2 10 325 2 10 410 1 29,7 29,7 + 900 + 2 x 0 + 2 = 7700 5 5 600 360 x 335 0,4 600 360 x 335 0,4 (130) (150),4 / 13,5 (,4 / 13,5) (42,7 / 30) 11 / 1,7 ( V) 1,9 252 195 11 / 1,7 ( V) 1,9 252 195 3 x 1140 x 40 / 3,71 2 / 25 3450 x 1160 x 19 1) when using a hydraulic motor with a pump volume of 162 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 4 cm³ / 130 bar 40

BOY E 2,7 73,9 67,2 171 97,3 277 1 66 2 1 / 350 2 0 unit 32 96,5 7, 171 126,2 2127 1 66 2 1 / 350 2 10 325 2 10 410 1 29,7 29,7 + 900 + 2 x 0 + 2 = 7700 5 5 0 430 x 360 725 (900) 475 47,2 130 (150),4 / 13,5 (42,7 / 30) 0 430 x 360 725 (900) 475 47,2 15 /,7 ( V) 2,1 301 1 15 /,7 ( V) 2,1 301 1 50 x 1214 x 2 / 4,67 3150 3 / 3530 39 x 12 x 0 1) when using a hydraulic motor with a pump volume of 162 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 4 cm³ / 130 bar 41

BOY E 16,7 136,1 123,9 171 179,1 150 1 66 2 1 / 350 2 0 unit 42 15 166,3 151,3 171 213,3 1235 1 66 2 1 / 350 2 10 325 2 10 410 1 29,7 29,7 + 900 + 2 x 0 + 2 = 7700 5 5 0 430 x 360 725 (900) 475 47,2 130 (150),4 / 13,5 (42,7 / 30) 0 430 x 360 725 (900) 475 47,2 15 /,7 ( V) 2,1 301 1 15 /,7 ( V) 2,1 301 1 50 x 1214 x 2 / 4,67 3150 3 / 3530 39 x 12 x 0 1) when using a hydraulic motor with a pump volume of 162 cm³ / 130 bar 2) when using a hydraulic motor with a pump volume of 4 cm³ / 130 bar 42

BOY 100 E 2,7 73,9 67,2 171 97,3 277 1 66 2 1 / 350 2 1000 unit 32 96,5 7, 171 126,2 2127 1 66 2 1 / 350 2 10 325 2 10 410 1 29,7 29,7 + 900 + 2 x 0 + 2 = 7700 5 5 1000 430 x 360 725 (900) 475 47,2 130 (150),4 / 13,5 (42,7 / 30) 1000 430 x 360 725 (900) 475 47,2 15 /,7 ( V) 2,1 301 195 15 /,7 ( V) 2,1 301 195 50 x 1214 x 2 / 4,67 3150 3 / 3530 39 x 12 x 0 1) when using a hydraulic motor with a pump volume of 162 cm³ 2) when using a hydraulic motor with a pump volume of 4 cm³ 43

BOY 100 E 16,7 136,1 123,9 171 179,1 150 1 66 2 1 / 350 2 1000 unit 42 15 166,3 151,3 171 213,3 1235 1 66 2 1 / 350 2 10 325 2 10 410 1 29,7 29,7 + 900 + 2 x 0 + 2 = 7700 5 5 1000 430 x 360 725 (900) 475 47,2 130 (150),4 / 13,5 (42,7 / 30) 1000 430 x 360 725 (900) 475 47,2 15 /,7 ( V) 2,1 301 195 15 /,7 ( V) 2,1 301 195 50 x 1214 x 2 / 4,67 3150 3 / 3530 39 x 12 x 0 1) when using a hydraulic motor with a pump volume of 162 cm³ 2) when using a hydraulic motor with a pump volume of 4 cm³ 44

36,6 157, 143,6 239 136,5 2347 155 500 1 / 530 2 102 1 10 2 53 1000370 with injection unit 370 (standard) 5 42 19,3 214,7 195,5 239 14,3 17 155 500 1 / 530 2 102 1 10 2 53 + 750 + 2 x 3100 + 4050 = 11 5 4 16,9 2,5 255,3 239 236,7 13 155 500 1 / 530 2 102 1 10 2 53 5 1000 430 x 360 725 (900) 475 47,2 1000 430 x 360 725 (900) 475 47,2 130 (150),4 / 13,5 (42,7 / 30) 1000 430 x 360 725 (900) 475 47,2 15 / 26,25 ( V) 2,1 301 195 15 / 26,25 ( V) 2,1 301 195 15 / 26,25 ( V) 2,1 301 195 50 x 1214 x 2 / 4,67 3150 3 / 3530 39 x 12 x 0 1) when using a hydraulic motor with a pump volume of cm³ 2) when using a hydraulic motor with a pump volume of 34 cm³ 45

Equipment Injection unit Pivoting injection unit Preset screw speed values with ramping transition Cold start protection Number of set points of injection speed Number of set points of injection pressure Start of holding pressure dependent on hydraulic pressure, stroke and time Start of holding pressure, cavity pressuredependent Number of set points of holding pressure Production monitoring at start of holding pressure Closed loop control for the complete injection profile and back pressure Control for intrusioninjection PID microprocessorcontrolled heating zones for cylinder + nozzle set and temp. display Thermocouple controlled nozzle zone Hydraulically actuated needle shutoff nozzle (pneumatic for XSLSR) Slideaway for quick material change (25 VV / 35 VV / 55 VV without hopper) Automatic material loader / feeder Adjustable nozzle force Delayed nozzle retraction Servoelectric screw drive (separate feed line required) High wearresistant plasticizing units High wearresistant EconPlast unit Speed injection Clamping unit Reduced mould height by 50 mm Number of set points of mould closing speed Number of set points of mould opening speed Number of reopening attempts after mould closing Hydr. ejector with dig. adjustable pressure, speed, position + no. of strokes, intermediate stop position Hydraulic ejector with adjustable stroke mm (for XS = 50 mm) Hydraulic ejector with adjustable stroke 130 mm Hydraulic ejector with adjustable stroke 150 mm and 42,7 kn force Hydraulic unscrewing device, one direction of rotation with intermediate stop Hydraulic unscrewing device, two directions of rotation with intermediate stop and counter Core pull control with 4/3 way directional control valve and freely selectable operational programmes Injection compression (coining) and breathing (with mould degassing control) Hydraulic guard safety device Self adjusting mechanical drop bar safety system with electronic monitor Safety gate for handling devices Pneumatically / Electronically operated safety gate Selection flap Air ejection Mould lifting crane Simultaneous ejector movement (with double pump) Integrated sprue picker Standard Alternative Optional Not available 46

47 / 100 55 35 25 XS E A AV A EV E EV EVV E E EV 2C XS A 50 / 60 2 5 2 5 2 5 2 5 2 2+1 / 2 5 2 2+1 / 2 5 2 5 2 5 / 2 5

Equipment Electronics USB interface for access and data exchange Interface kit: Serial/Temperature device, USB/Printer and Ethernet OPC interface 4 freely programmable inputs/outputs Piece counter / interval signal Preselect cycle counter with auto shutoff Grounded socket outlet 230 V ~ / 10 A (XS = 6 A) Grounded socket outlet 230 V ~ / 10 A, switched CEE socket outlet V ~ / 16 A CEE socket outlet V ~ / 16 A, switched Socket distributor 3 x V ~ / 3 x 230 V ~, switched (separate feed line required) Switch cabinet ventilation Standardized interface for handling units (EUROMAP 67 / 12) Separate feeder (heating and motor current) 7day timer Additional temperature control Brush control Connector for safety switch to inhibit mould closing Integrated hot runner control, /16fold (separate feed line required) Air conditioning unit for control cabinet Alarm signal with sound Hydraulics Electronically controlled variable pump Servomotor pump drive (Servodrive) Oil preheating circuit automatic Oil temperatur gauge / Controlled oil cooling / Oil level indicator Oil level and temperature monitoring Optical oil filter contamination indicator Proportional action valve for the clamping unit Proportional valve with stroke feedback and positioning action for clamp unit General Cooling water distributor with electric shutoff valve for injection mould and feet throat 6 / zone water distributor Tool kit Spare parts package Oil filling Antivibration mounts Standard Alternatively Optional Not available 4

2C XS A A XS AV A E 25 EV E 35 EV 50 / 60 E 55 EV EVV / 100 E 49

Spritzgiessautomaten Ask for further information about our range! Visit our plant in NeustadtFernthal! Free injection trials can be held at any time in our modern Technology Centre. Modification in design and equipment reserved E 05/14 A 000 595 Spritzgiessautomaten http://app.dr boy.de Dr. Boy GmbH & Co. KG Industriegebiet Neustadt / Wied Neschener Str. 6 53577 NeustadtFernthal Germany Tel.: +49 (0)263 3070 Fax: +49 (0)263 32771 EMail: info@drboy.de www.drboy.de