Repair Parts Sheet POWERFUL SOLUTIONS. GLOBAL FORCE. PUJ1200B, PUJ1200E, PUJ1201B, PUJ1201E, PUM1200B 1/2 HP Portable Electric Pumps L031 Rev. A 09/1 For Date Codes Beginning with the Letter G or H T Contents: Figure 1 - Pump Side View...2 Figure 2 - Pump Front View (shroud removed)...2 Figure 3 - Valve and Manifold Assembly...2 Figure - Pump Bottom View...2 Figure - Pump Front View (assembled)...3 Figure - Pump Top View... Figure - Shroud Wiring - Behind Motor... Figure - Shroud Wiring - Front of Motor... Figure 9 - Shroud Wiring - Left of Motor... Figure 10 - Shroud Wiring-Right of Motor... Figure 11 - Top View, Cord and Cables... Figure 12 - Remote Pendant Assembly, PUJ Models... Figure 13 - Electrical Schematic, PUM Models (11V)... Figure 1 - Electrical Schematic, PUJ Models (11V) Date Code G... Figure 1 - Electrical Schematic, PUJ Models (11V) Date Code H... Figure 1 - Electrical Schematic, PUJ Models (0V)...9 WARNING: Disconnect power cord from outlet before removing pump shroud or beginning any repairs.
2 2 See Figures and 1, 1 Heat Exchanger Green Wire 10 1D 1C Power Cord Green Wire 102 1 1 1 1 11 110 Solenoid Cables Green Wires 19 2, 1 200 11 119 11 1 See page 9 for torque specifications and assembly notes. See Note 1 page 9. 10 11 1 11 11 1 3 2, 2 See page 9 for torque specifications and assembly notes. 3 Figure 1, Pump Side View Insert must be flush Figure 2, Pump Front View (shroud removed) See page 9 for torque specifications and assembly notes. 101 131 129 130 129 12 12 12 191 123 19 12 10 193 191 132 133 13 13 13 13 139 13 109 10 1, 1 121 1, 1 12 10 See Note 2, page 9 10 See page 9 for torque specifications and assembly notes. 109 10 190 1 1 1 10 Figure 3, Valve and Manifold Assembly Figure, Pump Bottom View 2
(See Figure 12) 101 10 Figure, Pump Front View (assembled) Item Part Number Qty. Description 2 H DA1201SR 1 Gasket (Includes item 1) 3 DA1910900SR 1 Reservoir Assembly. 0. Gal. DA0900SR 1 Reservoir Assembly. 1.0 Gal. 10 DA300 2 Pin 1 DA10 3 Lock Washer 1 B101121 3 Hex Nut 1 CW21 Eyelet 1 F02 Machine Screw 19 CW2929 1 Baffle 2 Contact Enerpac 1 Nameplate 2 DC1003 Pop Rivet 2 DA002 1 Vent Plug 2 H B19003 1 O-Ring 3 DA931 2 Insert 101 DA120SR 1 Pump Manifold (includes # 121) 102 CW1929 1 11 VAC Motor DC1129 1 0 VAC Motor (0 Hz) 10 DD1901SR 1 1 mm Piston Block Assembly 10 H B10003 1 O-Ring 10 DD1001SR 1 mm Piston Block Assembly 10 H B101203 1 O-Ring 109 B10102 Screw (incl. w/items 10 & 10) 110 CW10 1 Bearing 11 CW301 1 Driven Gear 11 H B1090 1 Spring Pin 11 H CW19910 1 Bearing 11 CW2110 1 Bearing 11 CW30210 1 Bearing 119 CW30310 1 Shaft 121 U0900SR 1 Relief Valve, 000 psi (see Fig. ) DA999900SR 1 Relief Valve, 10,000 psi (see Fig. ) 123 H DA12199290 1 Ball Seat Insert 12 H B10001 1 Ball (0.1 in. dia.) H Included in Repair Kit PUJ1200BK1 Included in Reservoir Assy. Kits DA1910900SR & DA0900SR Included in Pump Manifold Repair Kit DA120SR Included in Release Valve Handle Kit DA00SR Repair Parts List for Figures 1 through 3 Item Part Number Qty. Description 12 DC990900 1 Ball Guide 12 H A1091 1 Compression Spring 12 DA02 1 Adjusting Screw 129 H S11 2 Gasket 130 CW300 1 Lock Nut 131 CW300 1 Cap Nut 132 H B100901 1 Ball (0.312 in. dia.) 133 C90010SR 1 Stem 13 H B1111203 1 O-Ring, Viton 13 H B1111 1 Washer 13 B100 1 Lockwasher 13 B13202 1 Screw, Socket Head 139 DA00SR 1 Handle 10 R12-2 1 Plug 11 A1002 1 Plug 12 DA101109 1 Elbow 13 DA212 1 Tube 1 H CW0 1 Retaining Ring 1 H DA10 2 Bearing 1 H B10001 1 Ball 1 H DA1110 1 Spring 1 DC3390 1 Plug Assembly 10 DA10900SR 1 Relief Valve Assembly 1 CU02 3 Screw (10-2) 1 DA31 3 Spacer 1 H See item 2 1 Gasket 190 DA12390 1 Ball Seat 191 H B1012 2 Washer, Back-up 193 H DC1903 1 O-Ring 19 DC02 1 Lock Screw 200 H DC191 1 Gasket Replacement Brushes for Electric Motor - - - DA930 1 Brush Set for 11V Models - - - DA930 1 Brush Set for 0V Models
, Repair Parts List for Figure See page 9 for torque specifications and assembly notes. Item Part Number Qty. Description 19 2 21 DA91 Gasket DC20302 Screw E110000 1 Thermostat, 11V DC0132 1 Thermostat, 0V C012 2 Washer M202 2 Screw 19 CW2929 1 Baffle 21 DC9990 2 Wire Assembly 2 DA11030 1 Pin Housing A10092 2 Plug Included in Reservoir Assy. Kits DA1910900SR & DA0900SR, Figure, Pump Top View
101, 102, 3B 1 3A 3C 2 3,, 3 39 10,, 3 290 103 Figure, Shroud Wiring - Behind Motor Figure, Shroud Wiring - Front of Motor 1 20 3B 3A,, 3 3 3C 10, 10 10, 10 Figure 9, Shroud Wiring - Left of Motor Figure 10, Shroud Wiring - Right of Motor
1 3 9 Figure 11, Top View, Cord and Cables Repair Parts List for Figures through 11 Item Part Number Qty. Description Item Part Number Qty. Description 9 BC13102 Screw (11V) 1 (See Fig 12) 1 Pendant Assy - PUJ Only BC13102 Screw (0V) DA909 Screw Cover (11V) 3 F021 Lock Nut #-32 (11V) DA909 Screw Cover (0V) F021 Lock Nut #-32 (0V) EHC39010 3 Tie Down, Self Adhesive DC990SR 1 Power Cord (11V) DA313121 Cable Tie DC100090SR 1 Power Cord (0V) DA331009 2 Hole Plug 11 DA113930 1 Receptacle DC330 1 Circuit Breaker (11V) 101 DC100309 1 Shroud - PUM Models DC330 1 Circuit Breaker (0V) 1 DC100309 1 Shroud - PUJ Models (11V) 102 DC20030 1 Circuit Breaker Reset Cap DC100309 1 Shroud - PUJ Models (0V) 103 DC23023 1 Circuit Breaker Decal 20 E100002 1 Switch 10 DC313 1 Secondary Fuse, 300mA 3 CR9291 2 Cord Bushing DC303 1 Primary Fuse, 2mA (11V) 10 3 DA30 1 Transformer DC003 1 Primary Fuse, 0mA (0V) 39 E130000 1 Relay, D1, Black Housing 11V PUJ models with Date Code G DD230 1 Relay, D1, Clear Housing 11V PUJ models with Date Code H DC2090 1 Relay, D1 All 0V PUJ models 10 DC323 2 Fuse Holder 10 DC9102 1 Fuse Decal 290 DC330 1 EMI Filter (0V only) Note: For replacement shroud assembly: Model PUM1200B only: Order Repair Kit DC92900SR. PUJ Models, 11V: Order Repair Kit DC933900SR. PUJ Models, 0V: Order Repair Kit DC93900SR.
1 Torque to.0 -. in-lbs. [0. - 0.0 Nm] Torque to 2 10 1.0-1 in-lbs. [1. - 1. Nm] A B 3 Nut and screws included with switch (item ) Switch Wiring: Screw Terminal A - Orange Wire Screw Terminal B - Black Wire Figure 12, Remote Pendant Assembly, PUJ Models Repair Parts List for Figure 12 Item Part Number Qty. Description Item Part Number Qty. Description 1 DC9 1 Pendant Enclosure DC2239 1 Switch, Push Button, NO 2 DC12 1 Pendant Housing DC239 1 Boot 3 DD10390 1 Cord Assembly DC009 1 Plug, Dome 1/2" B1303 1 O-Ring 10 DC9200 Screw, Hi-Lo, #X For complete replacement pendant assembly, order part number DD10900SR (includes all parts shown above). IMPORTANT: 11V models with Date Code "H" only: If your shroud assembly has a clear relay (see Figure, item #39) remove the 3/1" female quick-disconnect connector from the orange wire (wire #33) and replace it with a 1/" female quick-disconnect connector.
CIRCUIT EAKER e1 10 AMPS NOTE: ALL WIRES ARE 1AWG IN CROSS SECTION AREA. P1 11 VAC 1 OWN 1 GRN/YEL 2 OWN J1- S1 THERMOSTAT J1-3 S2 T MOM OFF MAN J1-1 M1 MOTOR AC J1-2 Figure 13, Electrical Schematic, PUM Models (11 V) CIRCUIT EAKER e1 10 AMPS NOTE: ALL WIRES ARE 1AWG IN CROSS SECTION AREA. J1-1 J1-2 P1 11 VAC 1 OWN 1 GRN/YEL 2 OWN J1- IMPORTANT: THIS DIAGRAM IS APPLICABLE ONLY TO 11V MODELS WITH DATE CODE G. THERMOSTAT S1 J1-3 S2 e2 2 ma 11 VAC T (MOM) (OFF) (MAN) MOTOR AC d1 1 GRAY 1 33 ORANGE 33 N 2 VAC e3 P OR 31 300 ma 32 S3 32 Figure 1, Electrical Schematic, PUJ Models (11V) - Date Code G CIRCUIT EAKER e1 10 AMPS NOTE: ALL WIRES ARE 1AWG IN CROSS SECTION AREA. IMPORTANT: THIS DIAGRAM IS APPLICABLE ONLY TO 11V MODELS WITH DATE CODE H. Figure 1, Electrical Schematic, PUJ Models (11V) - Date Code H
P1 0 VAC 21 CIRCUIT EAKER e1 AMPS 1 2 GRN/YEL GRN/YEL F1 EMI FILTER 2 3 LINE NOTE: ALL WIRES ARE 1mm SQ. IN CROSS SECTION AREA. LOAD 21 J1- THERMOSTAT J1-3 S2 S1 J1-1 T (MOM) (OFF) (MAN) e2 0mA M1 MOTOR AC J1-2 d1 1 2 33 0 VAC RED 1 31 N 2 VAC P OR GRAY RELAY-SPDT e3 300 ma 32 OR 33 S3 32 m3 Figure 1, Electrical Schematic, PUJ Models (0V) Figure Item No. Torque Specification and/or Assembly Notes 1 1 Apply 1 drop Loctite # to threads. Torque to 12 to 1 in-lbs (1, to 2,0 Nm). 1 1 Torque to 2-31 in-lbs (3,1 to 3, Nm). 1 Note 1 Install bearing, Item 11, flush to 0.010" (2, mm) recessed from surface. 2 10 Trim wire length to 9 to 10 inches ( - 2 mm) before attaching pins (item 10). Then insert into item 2. 2 1 Torque to 2 to 31 in-lbs, (3,1 to 3, Nm). 3 130,131 Torque to 1 to 20 ft-lbs (20 to 2 Nm). 3 13 Torque to 2-30 in-lbs (2, to 3, cm/kg). Apply Locite to threads before assembly. 3 19 Torque to -10 ft-lbs (,1 to 13, Nm). 1 Torque to 2-31 in-lbs (3,1 to 3, Nm). 109 Torque to 1 to 1 ft-lbs, dry (19,0 to 21, Nm). 121 Torque to 1-19 ft-lbs, dry (21, to 2, Nm). 13 Align tube to face mesh and splash lubricate upper needle bearing. 1 Seat must be coined prior to assembly. 1 Assemble with Loctite #. 10 Relief valve setting should be from 20 to 00 psi (1,3 to 2,9 bar). 190 Assemble with Loctite #09. Note 2 Stake threads after setting pressure. Torque to -3 in-lbs (,3 to,0 Nm). Use Loctite # on item #. Torque to 9-12 in-lbs (1,0-1,3 Nm). 2 Attach to receptacle on shroud. 9
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