Repair Parts Sheet PUJ200B, PUJ200E, PUJ20B, PUJ20E, PUM200B /2 HP Portable Electric Pumps L207 Rev. G 06/08 For Date Codes Beginning with the Letter E T Contents: Figure - Pump Side View...2 Figure 2 - Pump Front View (shroud removed)...2 Figure 3 - Valve and Manifold Assembly...2 Figure 4 - Pump Bottom View...2 Figure 5 - Pump Front View (assembled)...3 Figure 6 - Pump Top View...4 Figure 7 - Wiring Diagrams...5 Figure 8 - Top View, Cord and Cables...6 Figure 9 - Remote Pendant Assembly...7 Figure 0 - Electrical Schematic, PUM Models...8 Figure - Electrical Schematic, PUJ Models...8
26 25 See Figures 7 and 8 4, 5 Heat Exchanger Green Wire 0 D C Power Cord Green Wire 02 54 55 7 8 4 0 Solenoid Cables Green Wires 9 2, 56 200 7 9 8 44 See page 9 for torque specifications and assembly notes. See Note page 9. 40 4 45 5 6 45 3 27, 28 See page 9 for torque specifications and assembly notes. 36 Figure, Pump Side View Insert must be flush Figure 2, Pump Front View (shroud removed) See page 9 for torque specifications and assembly notes. 0 3 29 30 29 28 26 25 9 23 95 24 06 93 9 32 33 34 35 37 38 39 43 09 07 4, 5 2 4, 5 42 50 See Note 2, page 9 05 See page 9 for torque specifications and assembly notes. 09 06 90 46 47 48 08 Figure 3, Valve and Manifold Assembly Figure 4, Pump Bottom View 2
(See Figure 9) 0 40 Figure 5, Pump Front View (assembled) Repair Parts List for Figures through 5 Item Part Number Qty. Description Item Part Number Qty. Description 2 DA208867SR Gasket (Includes item 56) 26 A0964 Compression Spring 3 DA90900SR Reservoir Assembly. 0.5 Gal. 28 DA252028 Adjusting Screw DA4780900SR Reservoir Assembly..0 Gal. 29 S67 Gasket 0 DA3776006 2 Pin 30 CW306055 Lock Nut 4 DA5066 3 Lock Washer 3 CW307055 Cap Nut 5 B082 3 Hex Nut 32 B00906 Ball (0.32 in. dia.) 7 CW26225 6 Eyelet 33 C79000SR Stem 8 F866028 6 Machine Screw 34 B203 O-Ring, Viton 9 CW259298 Baffle 35 B564 Washer 25 Contact Enerpac Nameplate 37 B086066 Lockwasher 26 DC88003 4 Pop Rivet 38 B323028 Screw, Socket Head 27 DA608024 Vent Plug 39 DA544070SR Handle 28 B906503 O-Ring 40 R55245-2 Plug 36 DA93225 2 Insert 4 A06245 Plug 0 DA2486840SR Pump Manifold (includes # 2) 42 DA0096 Elbow 02 CW79259 5 VAC Motor 43 DA26268 Tube DC45259 220 VAC Motor (50 Hz) 44 CW467044 Retaining Ring 05 CW298950SR.53 Piston Block Assembly 45 DA44507 2 Bearing 06 B007503 O-Ring 46 B00706 Ball 07 CW299950SR.24 Piston Block Assembly 47 DA5640 Spring 08 B02803 O-Ring 48 DC433950 Plug Assembly 09 B00028X 4 Screw 50 DA60900SR Relief Valve Assembly 0 CW25207 Bearing 54 CU876028 3 Screw (0-24) 4 CW30228 Driven Gear 55 DA358586 3 Spacer 5 B097057 Spring Pin 56 See item 2 Gasket 6 CW9907 Bearing 90 DA2352290 Ball Seat 7 CW2507 Bearing 9 B02565 2 Washer, Back-up 8 CW30207 Bearing 93 DC9503 O-Ring 9 CW30304 Shaft 95 DC866027 Lock Screw 2 DA5999900SR Relief Valve (see Figure 4) 200 DC94767 Gasket 23 DA299290 Ball Seat Insert 24 B00406 Ball (0.56 in. dia.) Replacement Brushes for Electric Motor 25 DC990900 Ball Guide - - - DA9584380SR Brush Set for 5V Models Included in Repair Kit PUJ200BK - - - DA9585380SR Brush Set for 220V Models 3
See page 9 for torque specifications and assembly notes. Item Part Number Qty. Description Repair Parts List for Figure 6 4 DA695467 8 Gasket 9 5 DC2038028 8 Screw 6 E00004 Thermostat 7 C70222 2 Washer 24 8 M642028 2 Screw 9 CW259298 Baffle 2 2 DC7969960 2 Wire Assembly 6 24 DA540380 Pin Housing 67 A009245 2 Plug 7, 8 67 4, 5 Figure 6, Pump Top View 4
20 T 22 23 2 2 3 3 4 4 24 2 See Detail "A" White Black Green 9 (Power Cord) 9 220 VAC Wiring (For "E" Versions) 90 4 3 Blk 0 2 Detail "A" MOTOR 6 PUM Models 4 (Pendant & Cord) Black White 38 5 8 4 42 39 COM NO 43 20 23 45 See Detail "A" T White Black 44 24 2 3 4 2 3 4 2 Green 9 (Power Cord) 0 6 MOTOR PUJ Models Figure 7, Wiring Diagrams 5
4 34 9 48 Figure 8, Top View, Cord and Cables Repair Parts List for Figures 7 and 8 Item Part Number Qty. Description Item Part Number Qty. Description 9 DA3709900SR Power Cord, 5V 34 CR75929 2 Cord Bushing DA3728900SR Power Cord, 220V 39 E300008 Relay (PUJ only) DA539380 Receptacle 4 CR88900SR Remote Pendant (PUJ only) 20 E500002 Switch 48 DA373009 2 Hole Plug 2 DA372900SR 2 Wire Assembly 02 CW79259 Motor, 5V 24 DA540380 Plug DC370259 Motor, 220V 38 E300006 5V/24V Transformer 90 DC374900 Choke Assembly, 220V E300007 220V/24V Transformer 9 DC388900 Wire Assembly, 220V Note: For replacement shroud assembly: Model PUM200B only: Order Repair Kit DC7942900SR. PUJ Models, 5V: Order Repair Kit DC7933900SR. PUJ Models, 220V: Order Repair Kit DC7934900SR. 6
2 2 Switch Wiring Terminal # White Terminal #2 Black 3 Connect white wire to transformer. Connect black wire to relay. 4 Refer to Figure 7 for wiring diagram. Note: Complete pendant assembly is available as CR88900SR. Figure 9, Remote Pendant Assembly Repair Parts List for Figure 9 Item Part Number Qty. Description Item Part Number Qty. Description CU59890 Pendant Body 3 DA568007 Strain Relief 2 CU9372 Switch 4 CR880950SR Wire Assembly (incl item #3) 7
M J- J-2 0/220 VAC J-4 S J-3 S2 T Motor AC P Thermostat L MH Choke 220 VAC Wiring Modifications (For "E" Versions) Figure 0, Electrical Schematic, PUM Models J- M J-2 P 0/220 VAC J-4 S J-3 T MOM OFF MAN Motor AC K L2 MH Choke 220 VAC Wiring Modifications (For "E" Versions) 0 or 220 VAC T 24 VAC Relay - SPST S3 External Control Station Figure, Electrical Schematic, PUJ Models 8
Figure Item No. Torque Specification and/or Assembly Notes 8 Apply drop Loctite #242 to threads. Torque to 2 to 8 in-lbs (,4 to 2,0 Nm). 54 Torque to 27-3 in-lbs (3, to 3,5 Nm). Note Install bearing, Item 7, flush to 0.00" (2,54 mm) recessed from surface. 2 0 Trim wire length to 9 to 0 inches (228-254 mm) before attaching pins (item 0). Then insert into item 24. 2 5 Torque to 27 to 3 in-lbs, (3, to 3,5 Nm). 3 30,3 Torque to 5 to 20 ft-lbs (20 to 27 Nm). 3 38 Torque to 25-30 in-lbs (28,8 to 34,5 cm/kg). Apply Locite 242 to threads before assembly. 3 95 Torque to 6-0 ft-lbs (8, to 3,5 Nm). 4 5 Torque to 27-3 in-lbs (3, to 3,5 Nm). 4 09 Torque to 4 to 6 ft-lbs, dry (9,0 to 2,7 Nm). 4 2 Torque to 6-9 ft-lbs, dry (2,7 to 25,8 Nm). 4 43 Align tube to face mesh and splash lubricate upper needle bearing. 4 46 Seat must be coined prior to assembly. 4 48 Assemble with Loctite #545. 4 50 Relief valve setting should be from 250 to 400 psi (7,3 to 27,9 bar). 4 90 Assemble with Loctite #609. 4 Note 2 Stake threads after setting pressure. 6 5 Torque to 47-53 in-lbs (5,3 to 6,0 Nm). Use Loctite #242 on item #5. 6 8 Torque to 9-2 in-lbs (,0-,3 Nm). 6 24 Attach to receptacle on shroud. 9
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