Our technology. Your success. Pumps n Valves n Service Fight F.O.G. with AMA-GREASE Separator System Solutions
02 Introduction Customisable Two-Compartment Stainless Steel Sludge and Grease Separator System Are you seeking for a reliable and durable grease separator solution from one single source? AMA-GREASE customisable two-compartment stainless steel sludge and grease separator system is the answer. It traps grease better, traps sludge longer and is designed to specifically suit the Singapore market. Our global experience and expertise in pumps and valves and in the Building Services industry enables our industry experts to design solutions, provide engineering and technical advice to meet your requirements and achieve optimal results. Applicable for Commercial buildings Food factories Hospitals, schools Retail malls and many more What is the "25% Rule"? The "25% Rule" is a standard to determine if a single compartment grease separator is in continuously efficient operation. Tank A 520 litres of grease Tank B 234 litres of grease X 228 litres of grey water 2082 litres of grey water Z 000 litres of sludge volume 450 litres of of sludge volume Y Typical single compartment tanks with NS 0 storage capacity: Based on the 25% Rule, the effective storage capacity as shown in Tank B will be reduced drastically. (X + Y) / Z = < 25%
03 air gap 6 Remote Control Panel Master Control Panel 3 4 Sludge Tank 4 Grease Tank 5 2 2 AMA-GREASE Separator Design Singapore Design Registration N : 3020704633U Features and Benefits Customisable solutions Tailor made to suit your project needs Sludge tank volume at least 00 x NS in litres (200 x NS available upon request) Grease storage capacity at least 40 x NS in litres Larger Inlet / Outlet DN available upon request At least Ø50mm (orientation changeable) Fully automatic Ø4 / Ø00m disposal pipe flushing system to minimise clogging Ø2 / Ø50m water refilling stainless steel air gap device is provided (come with timer and single phase solenoid valve) Suitable for both freestanding 3 4 0-year warranty for tank body made using at least 4.5mm thick stainless steel plate Good mechanical strength, more durable and better fire resistance compared to fibreglass and polyethylene SS304L (default), SS36L (optional) Suitable for hot water above 60 C application Air-tight cover Odourless during operation and underground installation For underground installation, 600 x 600mm stainless steel extension shaft, which is suitable for 40 tonnes load air / water tight manhole cover (EN24) will be provided 5 Grease layer monitoring sensor Indicate when it is time to empty the grease separator Prevents harmful grease emission to the sewer system Comply with EN 825- standard Protect our environment Approved for use in Singapore Versatile, robust and easy to install 2 Two-compartment chamber design with slope bottom Grease and sludge storage capacity not affected by the "25% Rule" Better effluent quality due to lower outlet of grease 6 Link to Building Management System (BMS) Designed to comply with EN825- standard PLC / Smart Relay Master and Remote Control Panel Fully automatic, program controlled Link to Building Management System (BMS) separator tank 5.6" touchscreen panel with HMI (Human Machine Interface) for PLC version
04 Installation Methods AMA-GREASE Separator System Customisable Installation Freestanding Installation with Disposal by Sludge / Grease Pump System Shopping Centre Remote control panel Effluent discharge to sewer line Sewer line Master control panel Solenoid Valve Gate valve Check valve Sludge / grease pump M M Motorised ball valves KRT dryinstalled submersible pump
05 Underground Installation with Disposal by Manual Pumping Solenoid Valve Underground Installation with Disposal by Sludge / Grease Pump System Solenoid valve Master control panel Sludge / grease pump Check valve Motorised ball valves M M Gate valve Remote control panel
06 Technical Data Customisable Configurations to Suit Your Needs Configuration Types Description Type MP Manual Pumping Out Type AP Automatic Sludge Pumping Type APPF Automatic Sludge Pumping with Disposal Pipe Flushing Freestanding installation Underground installation (come with 600 x 600mm SS304L extension shaft) Water refill inlet (come with stainless steel air gap device, timer, solenoid valve and air vent port) Direct Ø4 disposal pipe connection to minimise odour problem Grease layer monitoring sensor Fully automated sludge / grease disposal with Rotary Lobe pump Ø4 Disposal pipe flushing feature (min..2 m/s flushing velocity) Sludge tank volume 200 x NS in litres Available upon request Grease Separator Nominal Size *Nominal Size (NS) Inlet & Outlet Pipe DN Air Vent Pipe DN Min. Sludge Tank Volume in Litres (NS x 00) Min. Grease Storage Capacity in Litres (NS x 40) Total Wet Volume in Litres Length Width Height for Freestanding Installation Inlet Invert Height Outlet Invert Height 4 50 50 400 60 580 2500 800 440 040 970 70 7 50 50 700 280 2525 2700 00 500 00 030 70 0 50 50 000 400 3829 300 300 600 200 30 70 5 200 200 500 600 573 3560 533 700 300 230 70 20 200 200 2000 800 8575 4700 533 775 440 370 70 25 200 200 2500 000 0603 4950 800 775 440 370 70 30 200 200 3000 200 2733 5350 2000 775 440 370 70 *Other NS sizes available upon request Fall Advantages of Rotary Lobe Pumps for Sludge / Grease Pumping Application advantages: Dry run resistant System advantages: 75% less space Service advantages: 60% less service Self-priming capabilities Reversible pump direction consumption when comparing with Progressive Cavity pump most flexible time required when comparing with Progressive Cavity pump less space for orientation service required
07 About KSB Our technology. Your success. And that s a promise. Whenever there are fluids to be transported, controlled or shut off, customers around the world rely on pumps and valves from KSB. With over 40-year track record, KSB is one of the world s leading manufacturer of pumps and valves, providing a comprehensive range of service offering. With its 33 production and assembly sites in 6 countries and a tightly knit global sales and service network, the KSB brand promises competent advice excellent quality top reliability and guarantees service you can count on, worldwide. About KSB Singapore Established in 988, KSB Singapore is a wholly owned subsidiary of KSB SE & Co. KGaA in Germany. It is also where the Regional Headquarters of the KSB companies and sales offices in the Asia South and Pacific region is based at. KSB Singapore is supported by a dedicated team of highly experienced and professional employees who are committed to delivering consistently high level of service to local, regional and multinational customers.
Technology that makes its mark The KSB newsletter don t miss out, sign up now: www.ksb.com/ksb-sg/newsletter/ Your local KSB representative: KSB Singapore (Asia Pacific) Pte Ltd 7 Woodlands Walk, KSB Regional Center, Singapore 738320 Tel. +65 6757 7200, Fax. +65 6852 420 www.ksb.sg 577.02/0-EN / 02.8 / KSB Singapore (Asia Pacific) Pte Ltd 208 Subject to technical modification without prior notice.