RJ45 ETHERNET SUPERSEAL MIL-DTL-5015 TYPE REVERSE-BAYONET CONNECTORS: NOW WITH SUPERIOR SEALING, SHIELDING AND CRIMP CONTACT TERMINATION
FIELD-READY RJ45 ETHERNET MIL-DTL-5015 TYPE REVERSE-BAYONET SUPERSEAL Rugged environmental MIL-DTL-5015 type Reverse Bayonet Connectors with IP68 sealing, robust insert-to-shell grounding, and a complete range of wire, cable, and circuit board terminations Features Superior sealing IP67 in unmated condition, IP68 when mated for complete system protection against water, sand and dust Shielded/grounded coupler designs in both receptacle and plug connectors Crimp, solder-cup, PC tail, and Quadrax contact/wire termination options RJ45 plug and/or jack interface options available in Cat 5e or Cat 6a Glenair Italia S.p.A. Via del lavoro,7 40057 - Quarto Inferiore 91201-2497 Granarolo dell Emilia - Italy Tel. +39 051 782811 Fax +39 051 782259 info@glenair.it www.glenair.it
RJ45 Ethernet MIL-DTL-5015 Type Product Selection Guide ITS300 SuperSeal MIL-DTL-5015 Reverse-Bayonet Connectors with Front and Rear RJ45 Couplers ITS301 SuperSeal MIL-DTL-5015 Reverse-Bayonet Connectors with Front RJ45 Coupler and Rear Crimp Contact Termination ITS302 SuperSeal MIL-DTL-5015 Reverse-Bayonet Connectors with Front RJ45 Coupler and Rear PC Tail Termination ITS303 SuperSeal MIL-DTL-5015 Reverse-Bayonet Connectors with Front RJ45 Coupler and Rear Solder Cup Wire Termination ITS330 SuperSeal MIL-DTL-5015 Reverse-Bayonet Connectors Feedthrough with RJ45 Female to Female Coupling ITS300H SuperSeal MIL-DTL-5015 Reverse-Bayonet Connectors Backshell and Harness 3
MIL-DTL-5015 Type Materials and Performance Specifications Material and Finishes: Shell/coupling High strength aluminum alloy Plating Cadmium olive drab, Electrodeposited and Conductive Contacts PC tails, solder cup, and crimp contacts: Copper alloy, gold plated RJ45 coupler housing PPS Seals Silicon-based elastomer Stainless steel and other materials and finishes available. Please consult factory. Shell Type and s: Shell Type MIL-DTL-5015 Reverse-Bayonet Type s Shell sizes 18 Electrical Specifications: Data Rate 10BASE-T, 100BASE-TX, 1000BASE-T/1000BASE-TX and 10GBASE-T (Cat 6a only) Current Rating 1.5 Amps, Cat 5e and Cat 6a Frequency 100 MHz, Cat 5e 500 MHz, Cat 6a Wiring Straight through, Cat 5e and Cat 6a Shield Continuity Continous through coupler or continous coupler to shell Environmental / Mechanical Performance Sealing IP67 unmated condition, IP68 mated condition Operating Temperature Range -40 C to +85 C (Cat 5e, Low Temp.) Vibration 37 g s Mechanical Shock 300 g s Mating Cycles 500 272x ± W0.1 Back Panel Mounting Ø 31.4 Square Flange Mount Recommended Mounting Holes Panel Thickness.288 (7.32) Max Ø 4x4.5 Ø 35.1 Ø Front Min Panel Mounting 33.75 Jam Nut Mount Recommended Panel Cut-Out Panel Thickness.126 -.062 (3.2-1.6) Electrical Specifications for RJ45 Cat 5e and Cat 6a MIL-DTL-5015 Reverse-Bayonet type Rating Cat 5e Cat 6a Data Rate 10BASE-T, 100BASE-TX, 1000BASE-T/1000BASE-TX AND 10GBASE-T* (10GBASE-T Cat 6a Only) Current Rating 1.5 Amps 1.5 Amps Frequency 100 MHz 500 MHz Wiring Straight Through Straight Through Shield continuity Continous Through Coupler or Continous Coupler to Shell Continous Coupler to Shell Cabling length 100 Meters 100 Meters 4
M39029/58-360 and M39029/56-348 850-002-22-360 and 850-001-22-348 Standard Duty Electrical Pin and Socket Contacts MIL-DTL-5015 Type SIZE #22 PIN AND SOCKET CONTACTS FOR USE WITH SUPERSEAL TM ITS 301 CONNECTORS CONNECTORS Mating End Wire Accomodation Military Part Number Glenair Part Number Pin 22 22-28 AWG M39029/58-360 850-002-22-360 Socket 22 22-28 AWG M39029/56-348 850-001-22-348 Pin Contact Color Bands.237.231.531 Ref.300.295 H x 45 Black Blue Orange.033.029.0305.0295 Flat.011 Max.062.060.048.046.0355.0335.022.018 Thru One Side Only.141 Manufacturer Symbol.129.122.237.231 Rad.020.010.010 Typ.004 Ø.041.036 Socket Contact.626/.616.585 Min..855 (Ref).033.029.237.231 Gray Yellow Orange Color Bands.005.003 x 45 60 Typ.040.030-22-360 Only.010 Typ.004.062.047.031.0355.0335.048.046.062.060 Ø.041.036 50 /44.166 Min Mfgr. Symbol.022.018 Thru One Side Only.141.040.030 60 Typ -22-348 Only.129.122 22 Part Number Military Number Pin 850-002-22-360 M39029/58-360 Socket 850-001-22-348 M39029/56-348 AWG Handling 22, 24, 26, 28 22, 24, 26, 28 Termination Tools Crimp Tool Positioner Insertion Tool Extraction Tool M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-09 M22520//7-07 M22520/2-07 M22520//7-05 M81969/14-01 M81969/8-01 M81969/14-01 M81969/8-01 M81969/14-01 M81969/8-02 M81969/14-01 M81969/8-02 5
MIL-DTL-5015 Type Contacts and Tools #22 Crimp Contacts Instructions HOW TO TERMINATE, INSTALL AND REMOVE SIZE #22 CONTACTS 1 Set Up Crimp Tool. Install proper positioner into crimp tool. The label on the positioner shows the proper tool setting for each wire size. Turn the adjustment wheel to the correct setting. 2 Strip Wire. Remove wire insulation, taking care to avoid nicking or cutting wire strands. Strip wire to length shown. 3 Insert wire into contact. The wire should be visible in the inspection hole. 1 2 4 Insert contact into crimp tool as shown. Make sure that the contact is fully inserted into the tool. Squeeze handle completely. The ratchet mechanism will not allow a partial crimp. Release handle and remove contact. 5 Inspect crimped contact. Wire should be fully inserted and the crimp should be uniform in appearance. 3 4 Insertion Extraction Tool M81969/14-01 6 Install contact into connector. Push the contact through the rear grommet until the contact locks into place. This can usually be done by hand without the need for a tool. If the wire gage is #26 or smaller, a tool is helpful. There are two techniques for installing contacts with a tool. One method is to push the contact in by hand, then use the tool to finish the insertion. The other method is to position the insertion tip against the contact shoulder, then insert the contact. Use insertion/extraction tool 809-088 to install contacts. Slide the wire into the groove on the blue end of the tool. Slide the tool tip up the contact until it touches the contact shoulder. USE CARE TO AVOID DAMAGING THE CONNECTOR. 5 6 7 Contact Extraction. Use tool M81969/14-01. The white end is used for contact extraction. First, push the wire into the groove of the metal tip. Slide the tip of the tool into the connector. Push the tool into the connector cavity until the tip bottoms in the connector. Avoid wiggling or rocking the tip. This may damage the cavity. A straight push is best. Pinch the wire between your finger and the white plastic grip and slide the tool and contact out of the connector. Wire insulation diameter greater than 0.045 inches (1.14mm) is too large to work properly with the extraction tool. connector damage is possible. 7 6
ITS300 with RJ45 Jack/Jack or Plug/Jack Couplers MIL-DTL-5015 Type Basic Number Insert-to-Shell Grounding G = Insert grounded to shell (for use with shielded cable) Omit for none (Use only with G3 or F7 finish) 5H = Cat5e, High Temp 6A = Cat6a, High Temp 5L = Cat5e, Low Temp ITS300 030 G 18 5L 1 F6 Finish Omit for Cadmium Olive Drab (G3) F6 = Electrodeposited F7 = Conductive Connector Styles 030 = Rear Panel Mounting 01 = InLine 070 = Rear Panel Mounting Jam Nut 06 = Straight Plug Connector Shell 18 RJ45 Orientation Option 1, 2, 3, or 4 RJ45 Orientation Options Code 1 Code 2 Code 3 Code 4 23,3 +0,2 0 0,92 +0,008 0,000 4 ±0,1 0,16 ± 35 ±0,2 1,38 ±0,008 27 ±0,1 1,06 ± 23,3 +0,2 0 0,92 +0,008 0,000 4 ±0,2 0,16 ±0,008 1-20 UNEF 1-20 UNEF 39,5 max. 1,56 max. 39,8 max. 1,57 max. (x4) 3,2 +0,1 0 0,13 + 0,000 39,5 max. 1,56 max. InLine 34 ±0,2 1,34 ±0,008 25 ±0,1 0,98 ± 2,5 ±0,1 0,1 ± 16,8 ±0,1 0,66 ± 42,5 max. 1,67 max. 16,8 ±0,1 0,66 ± 1-20 UNEF 1-20 UNEF 5 max. [ 0.2 max. ] Jum Nut 39,7 ±0,1 1,56 ± 47,6 ±0,2 1,87 ±0,008 Plug with male RJ45 module 39,5 ±0,2 1,56 ±0,008 7
MIL-DTL-5015 Type ITS301 with Front RJ45 Coupler and Rear Crimp Contact Termination Basic Number Insert-to-Shell Grounding G = Insert grounded to shell (for use with shielded cable) Omit for none (Use only with G3 or F7 finish) 5H = Cat5e, High Temp 6A = Cat6a, High Temp 5L = Cat5e, Low Temp ITS301 030 G 18 5L 1 F6 Finish Omit for Cadmium Olive Drab (G3) F6 = Electrodeposited F7 = Conductive Connector Styles 030 = Rear Panel Mounting 01 = InLine 070 = Rear Panel Mounting Jam Nut Shell 18 RJ45 Orientation Option 1, 2, 3, or 4 25 ±0,1 0,98 ± 46,05 45,9 max. [ 1,80 1,81 max. ] 2,5 ±0,1 0,1 ± 16,8 ±0,1 0,66 ± 16,8 ±0,1 0,66 ± 1-20 UNEF 46,05 45,9 max. [ 1,80 1,81 max. ] 23,3 +0,2 0 0,92 +0,008 0,000 4 ±0,2 0,16 ±0,008 5 max. [ 0.2 max. ] 39,7 1,56 47,8 ±0,2 1,88 ±0,008 Jum Nut 1-20 UNEF InLine 34 ±0,2 1,34 ±0,008 rear view #22 crimp 46,05 45,9 max. [ 1,81 1,80 max. ] 23,3 +0,2 0 0,92 +0,008 0,000 4 ±0,2 0,16 ±0,008 35 ±0,2 1,38 ±0,008 27 ±0,1 1,06 ± 6 3 7 8 1 2 5 4 1-20 UNEF (x4) 3,2 +0,1 0 0,13 + 0,000 8
ITS302 with Front RJ45 Coupler and Rear PC Tail Termination MIL-DTL-5015 Type Basic Number Insert-to-Shell Grounding G = Insert grounded to shell (for use with shielded cable) Omit for none (Use only with G3 or F7 finish) 5H = Cat5e, High Temp 6A = Cat6a, High Temp 5L = Cat5e, Low Temp ITS302 030 G 18 5L 1 F6 Finish Omit for Cadmium Olive Drab (G3) F6 = Electrodeposited F7 = Conductive Connector Styles 03 = Rear Panel Mounting 07 = Rear Panel Mounting Jam Nut Shell 18 RJ45 Orientation Option 1, 2, 3, or 4 22,87 23,3 ±0,1 ±0,1 [ 0,91 ± 0,9 ] ± 3,26 2,61 ±0,1 ±0,1 [ 0,13 0,10 ± ] ± 16,8 ±0,1 0,66 ±.080 Typ (x8) 3,43 ±0,36 0,14 ±0,014 16,8 ±0,1 0,66 ± 4x.080 4x.030.117 7 1 8 2.514.020 Recommended PCB Layout (Solder Side Of Board) 8x Ø.030 2x Ø.060 3,5 max. [ 0.138 max. ] (x2) 3,94 ±0,36 0,16 ±0,014 2,5 2,11 ±0,1 [ 0,08 0,1 ± ] (x8) 0.445 ± 0.05 [ 0.0175 ± 0.0025 ] Jum Nut 39,7 ±0,1 1,56 ± 47,6 ±0,2 1,87 ±0,008 23,3 ±0,1 0,92 ± 2,095 2,11 ±0,1 ±0,1 [ 0,08 0,08 ± ± ] (x8) 3,43 ±0,36 0,14 ±0,014 35 ±0,2 1,38 ±0,008 27 ±0,1 1,06 ± (x8) 0.445 ± 0.05 [ 0.0175 ± 0.0025 ] 8 7 2 1 (x2) 3,94 ±0,36 0,16 ±0,014 2,61 ±0,1 0,1 ± (x4) 3,2 +0,2 0 0,13 +0,008 0,000 9
MIL-DTL-5015 Type ITS303 with Front RJ45 Coupler and Rear Solder Cup Wire Termination Basic Number Insert-to-Shell Grounding G = Insert grounded to shell (for use with shielded cable) Omit for none (Use only with G3 or F7 finish) 5H = Cat5e, High Temp 6A = Cat6a, High Temp 5L = Cat5e, Low Temp ITS303 030 G 18 5L 1 F6 Finish Omit for Cadmium Olive Drab (G3) F6 = Electrodeposited F7 = Conductive Connector Styles 03 = Rear Panel Mounting 07 = Rear Panel Mounting Jam Nut Shell 18 RJ45 Orientation Option 1, 2, 3, or 4 22,87 23,3 ±0,1 [ 0,91 ± ] 2,5 ±0,1 [ 0,09 0,1 ± ] 16,8 ±0,1 0,66 ±.080 Typ 4x.080.020 7 1 25 ±0,1 0,98 ± 16,8 ±0,1 0,66 ± 4x.030 8 2 8x Ø.030.117.514 Recommended PCB Layout (Solder Side Of Board) 2x Ø.060 3,5 max. 0,14 max. 3,81 ±0,64 0,15 ±0,025 5,908 max. max. [ 0,23 max. ] Jum Nut 39,7 ±0,1 1,56 ± 47,6 ±0,2 1,87 ±0,008 35 ±0,2 1,38 ±0,008 23,3 ±0,1 0,92 ± 3 ±0,1 0,12 ± 27 ±0,1 1,06 ± 8 7 2 1 25 ±0,1 0,98 ± 3,81 ±0,64 0,15 ±0,025 5,495 5,5 max. [ 0,21 0,22 max. ] (x4) 3,2 0,13 10
ITS330 with RJ45 Female to Female Coupling MIL-DTL-5015 Type Basic Number Insert-to-Shell Grounding G = Insert grounded to shell (for use with shielded cable) Omit for none (Use only with G3 or F7 finish) 5H = Cat5e, High Temp 6A = Cat6a, High Temp 5L = Cat5e, Low Temp ITS330 03PP G 18 5L 1 F6 Finish Omit for Cadmium Olive Drab (G3) F6 = Electrodeposited F7 = Conductive Connector Styles 03PP = Rear Panel Mounting Bulkhead feedthru Shell 18 RJ45 Orientation Option 1, 2, 3, or 4 RJ45 Orientation Options Code 1 Code 2 Code 3 Code 4 21 ±0,1 0,83 ± 39 max. 1,54 max. 2 ±0,1 0,08 ± 35 ±0,2 1,38 ±0,008 27 ±0,1 1,06 ± 5 Max 0,2 3,2 +0,1 0 0,13 + 0,000 Bulkhead feedthru 11
MIL-DTL-5015 Type ITS300H Backshell and Harness Basic Number Insert-to-Shell Grounding G = Insert grounded to shell (for use with shielded cable) Omit for none (Use only with G3 or F7 finish) 5H = Cat5e, High Temp 6A = Cat6a, High Temp 5L = Cat5e, Low Temp Backshell With blending platform for direct attachment of cable shield and shrinkboot (See last Page) ITS300H 030 G 18 5L 1 ZL F6 Connector Styles 030 = Rear Panel Mounting 01 = InLine 070 = Rear Panel Mounting Jam Nut 06 = Straight Plug Connector Shell 18 RJ45 Orientation Option 1, 2, 3, or 4 Finish Omit for Cadmium Olive Drab (G3) F6 = Electrodeposited F7 = Conductive ~ 82 3,21 ~ 79 3,13 15,8 14,3 11 11 14,3 15,8 Plug and without Pigtail 12
ITS300H Backshell and Harness MIL-DTL-5015 Type Basic Number Insert-to-Shell Grounding G = Insert grounded to shell (for use with shielded cable) Omit for none (Use only with G3 or F7 finish) 5H = Cat5e, High Temp 6A = Cat6a, High Temp 5L = Cat5e, Low Temp Backshell With blending platform for direct attachment of cable shield and shrinkboot (See last Page) ITS300H 030 G 18 5L 1 ZL 0.5 F6 Connector Styles 030 = Rear Panel Mounting 01 = InLine 070 = Rear Panel Mounting Jam Nut 06 = Straight Plug Connector Shell 18 RJ45 Orientation Option 1, 2, 3, or 4 Cable Lenght 0.5 = 0,50 mt Pigtail (See last Page) Finish Omit for Cadmium Olive Drab (G3) F6 = Electrodeposited F7 = Conductive RJ45 Orientation Options Code 1 Code 2 Code 3 Code 4 X. XX METERS ~ 110 4,33 X. XX METERS ~ 110 4,33 Plug and with Pigtail 13
MIL-DTL-5015 Type ITS300H Backshell and Harness Basic Number Insert-to-Shell Grounding G = Insert grounded to shell (for use with shielded cable) Omit for none (Use only with G3 or F7 finish) 5H = Cat5e, High Temp 6A = Cat6a, High Temp 5L = Cat5e, Low Temp Backshell Internal Thread M = M16 x 1.5 PG = PG9 ITS300H 030 G 18 5L 1 M F6 Connector Styles 030 = Rear Panel Mounting 01 = InLine 070 = Rear Panel Mounting Jam Nut 06 = Straight Plug Connector Shell 18 RJ45 Orientation Option 1, 2, 3, or 4 Finish Omit for Cadmium Olive Drab (G3) F6 = Electrodeposited F7 = Conductive ~ 55 2,17 ~ 55 2,17 VEDI TABELLA I SEE TABLE I M16 x 1.5 or PG9 VEDI TABELLA I SEE TABLE I M16 x 1.5 or PG9 Plug and without Cable Gland RJ45 Orientation Options Code 1 Code 2 Code 3 Code 4 14
ITS300H Backshell and Harness MIL-DTL-5015 Type Basic Number Insert-to-Shell Grounding G = Insert grounded to shell (for use with shielded cable) Omit for none (Use only with G3 or F7 finish) 5H = Cat5e, High Temp 6A = Cat6a, High Temp 5L = Cat5e, Low Temp Metallic Cable Gland See Table below ITS300H 030 G 18 5L 1 MS1 0.5 F6 Connector Styles 030 = Rear Panel Mounting 01 = InLine 070 = Rear Panel Mounting Jam Nut 06 = Straight Plug Connector Shell 18 RJ45 Orientation Option 1, 2, 3, or 4 Cable Lenght 0.5 = 0,50 mt Pigtail (See last Page) Finish Omit for Cadmium Olive Drab (G3) F6 = Electrodeposited F7 = Conductive Metallic Cable Gland Type Cable Range Shield M1 6 8 No M2 8 10 No MS1 6 8 Yes MS2 8 10 Yes ~ 70 2,76 ~ 70 2,76 See VEDI Metallic TABELLA I Cable SEE TABLE I Gland Table See Metallic VEDI TABELLA Cable I SEE TABLE I Gland Table Plug and without Pigtail X. XX METERS X. XX METERS Plug and with Pigtail 15
MIL-DTL-5015 Type Shielded Cables and Shrinkboot Specifications CAT5 100 OHM 4 x 22 AWG Conductor: stranded, silver plated copper Colours: white-blue, orange-yellow Number or cores: 4 Cross section: 22 AWG EMC screen: aluminium tape, laminated (overall) EMC screen: braid, tin plated copper (overall) Cable diameter: 7.25 ± 0.3 mm CAT7 100 OHM 4x2x24AWG Conductor: stranded, silver plated copper Colours: white-orange, white-green, white-brown, white-blue Number or cores: 8 Cross section: 22 AWG EMC screen: aluminium tape, laminated (overall) EMC screen: braid, tin plated copper (overall) Cable diameter: 8 ± 0.3 mm Type 1 High-Performance Elastomer Boots For Advanced Temperature And Chemical Tolerance Semi-rigid high performance short profi le boots combine excellent resistance to fuels, oils and solvents with superior performance at extreme temperatures. Rated for 3000 hours continuous operation at +150 C, these boots fi t most standard boot adapters for circular connectors and are suited for applications where effi cient conservation of space is required. Material meets the requirements of VG95343 Type 6, BSG 198-5-DE, EN62329-102 and SAE AS5258 Type H. These boots are recommended for demanding applications such as military vehicles and petrochemical exploration. Glenair P/N : 770-004S103W2 16
MIL-DTL-38999 TYPE FIELD-READY USB 2.0/3.0 Features Superior sealing IP68 when mated for complete system protection against water, sand and dust Highly durable USB design, including enhanced operating temperature, increased life-cycle, and rugged vibration and shock performance Shielded/grounded coupler designs in both receptacle and plug connectors Crimp, solder-cup, PC tail, and Quadrax contact/wire termination options USB 2.0 and 3.0 plug and receptacle versions Industry standard scoop proof, self-locking, triple-start threaded coupling design of MIL-DTL-38999 Series III type connectors Intermateable with other MIL-DTL-38999 type RJ45 field-duty connectors Glenair, Inc. 1211 Air Way Glendale, CA 91201-2497 818-247-6000 sales@glenair.com
Out of This World INTERCONNECT SOLUTIONS Glenair, Inc. 1211 Air Way Glendale, California 91201-2497 Telephone: 818-247-6000 Fax: 818-500-9912 sales@glenair.com Glenair Power Products Group 860 N. Main Street Extension Wallingford, CT 06492 Telephone: 203-741-1115 Facsimile: 203-741-0053 sales@glenair.com Glenair UK Ltd 40 Lower Oakham Way Oakham Business Park P.O. Box 37, Mansfield Notts, NG18 5BY England Telephone: +44-1623-638100 Facsimile: +44-1623-638111 sales@glenair.co.uk Glenair Microway Systems 7000 North Lawndale Avenue Lincolnwood, IL 60712 Telephone: 847-679-8833 Facsimile: 847-679-8849 Glenair Nordic AB Gustav III : S Boulevard 46 S - 169 27 Solna Sweden Telephone: +46-8-50550000 Facsimile: +46-8-50550001 sales@glenair.se Glenair Electric GmbH Schaberweg 28 D. 61348 Bad Homburg Germany Telephone: 06172 / 68 16 0 Facsimile: 06172 / 68 16 90 germany@glenair.com Glenair Iberica C/ La Vega, 16 45612 Velada Spain Telephone: +34-925-89-29-88 Facsimile: +34-925-89-29-87 sales@glenair.es Glenair Italia S.p.A. Via Del Lavoro, 7 40057 Quarto Inferiore Granarolo dell Emilia Bologna, Italy Telephone: +39-051-782811 Facsimile: +39-051-782259 info@glenair.it Glenair France SARL 7, Avenue Parmentier Immeuble Central Parc #2 31200 Toulouse France Telephone: +33-5-34-40-97-40 Facsimile: +33-5-61-47-86-10 sales@glenair.fr 2013 Glenair, Inc. Printed in U.S.A.