Oiltight Emergency Stop Stations Part Numbers: Emergency Stop Stations Description Contacts Plastic Bezel Metal Bezel Ø 40mm Pushlock Turn Reset 1NO-1NC HW1X-BV411-R* HW4X-BV411-R* 2NC HW1X-BV402-R* HW4X-BV402-R* Ø Pushlock Turn Reset 1NO-1NC HW1X-BV311-R* HW4X-BV311-R* 2NC HW1X-BV302-R* HW4X-BV302-R* Ø 40mm Push-Pull Reset 1NO-1NC HW1X-BY411-R* HW4X-BY411-R* 2NC HW1X-BY402-R* HW4X-BY402-R* Ø 40mm Pushlock Key Reset 1NO-1NC HW1X-BX411-R* HW4X-BX411-R* 2NC HW1X-BX402-R* HW4X-BX402-R* 1.* Available in Red only. 2. Maximum of two contact blocks. 3. Available as completed unit only. 4. Box is supplied with yellow top and black bottom only. Part Numbers: Nameplates for Emergency Stop Stations Part Number NSA-Aluminum Color Blank Engraved 34mm 36mm ø 25.5mm Black Red NSA-0 NSA-0R NSA-*R NSA-*R 1. In place of * please insert the word, letters, or numbers you would like engraved. For standard engravings, see page -96. 2. For specifications on engravings, please consult factory. Part Numbers: Base Mount Contact Blocks Configuration Part Number 1NO HW-S10 1NC HW-S01 Part Numbers: Plug Adaptors Type Part Number G1/2 HW9Z-G PG16 HW9Z-PG Panel Mount Dimensions 58 A 58 58 70 58 42.4 HW1B-V4R Box Cover Mouting Screws Box Cover Box Base 2-ø4.6-60 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC
Oiltight HW Series 22mm IEC Style Global Pushbuttons HW: The Best Engineered Switch in the World Key features include: Locking lever removable contact blocks Finger-safe IP20 contacts as standard, other terminal styles available Tamperproof construction All E-stops meet EN418 and are compliant with SEMI S2 standards Worldwide approvals Easy to assemble Available assembled or as sub-components Choice of black plastic or metallic front bezels Incandescent or LED illumination Transformer or full voltage Slow make double break self cleaning contacts IDEC s HW switches are The best engineered switch in the world for a reason. Carrying the CE mark, UL, CSA, CCC (Chinese), and TUV approvals, these switches are designed for use in almost any part of the world. Complete with finger-safe contact blocks offering IP20 protection, these 7/8" (22mm) switches include illuminated and non-illuminated pushbuttons, pilot lights, selector switches, and emergency stop switches. All switches also incorporate mechanically keyed safety locking levers, ensuring correct installation and maintaining safety in high-vibration applications. File No. E68961 File No. LR92374 Registration No. R9551089 (E-stops) Registration No. R50054316 (Dual Pushbuttons) Registration No. J9650511 (Pilot Lights) Registration No. J9551458 (all other switches) Certificate No. 2005010305145656-52 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC
Oiltight ø22mm - HW Series Specifications Contact Ratings Characteristics Conforming to Standards Approvals File No. E68961 EN60947-1, EN60947-5-1, VDE0660-200, UL508, CSA C22-2 No.14 CSA: pushbuttons and selector switches: A600 pilot lights and illuminated pushbuttons, direct supply pilot lights and illuminated pushbuttons with integral transformer (100/110, 115, 120, 200/220, 230, 240, 380, 400/440, 480V) UL: pushbuttons and selector switches: A600 pilot lights and illuminated pushbuttons, direct supply pilot lights and illuminated pushbuttons with integral transformer (100/110, 115, 120, 200/220, 230, 240, 380, 400/440, 480V) TÜV: pushbuttons and selector switches: A600=P600 (NO, NC)/Q600 (NO-EM, NC-LB) pilot lights and illuminated pushbuttons, direct supply pilot lights and illuminated pushbuttons with integral transformer (100/110, 115, 120, 200/220, 230, 240, 380, 400/440, 480V) Operating Temperature Operation: 25 to +50 C (without freezing), Storage: 40 to +70 C (without freezing) Vibration Resistance 10 to 55Hz, 98m/sec 2 (10G) conforming to IEC6068-2-6 Shock Resistance 980m/sec 2 (100G) conforming to IEC6068-2-7 Electric Shock Protection Class 0 conforming to IEC60536 Degree of Protection (conforming to IEC60529) (conforming to NEMA ICS6-110) IP65 (from front of the panel) IP20 (Type HW-F contact block) NEMA 1, 2, 3, 3R, 3S, 4, 4X, 5, 12, 13 (from front of panel) Mechanical Life Momentary pushbuttons: 5,000,000 (900 operations per hour), All other switches: 500,000 Pollution Degree (conforming to IEC60947-1) 3 for switches not using a transformer, 2 for switches using a transformer AC-15: A600 or Ue = 250V, le = 3A (NO, NC, NO-EM, NC-LB) Rated Operational Characteristics DC-13: P600 or Ue = 125V, le = 1.1A (NO, NC) DC-13: Q600 or Ue = 125V, le = 0.9A (NO-EM, NC-LB) Rated Insulation Voltage 600V Rated Switching Over-Voltage Less than 4kV, conforming to IEC60947-1 Rated Impulse Withstanding Voltage 4kV for contact circuit, 2.5kV for lamp circuit Rated Thermal Current 10 Amp Minimum Switching Capacity 5 ma at 3V AC/DC Contact Operation Slow break NC or NO, self-cleaning 5.5mm to 10mm travel to latch Positive Action Operation 45N minimum force to latch (Emergency Stops with NC contacts) 10mm maximum travel 1,800 operations per hour maximum for a Pushlock Turn Reset 900 operations per hour maximum for a Push-Pull Flush and extended pushbuttons with 1NO or 1NC contact: 6.2±2N (momentary), 7.0±2N (maintained) Operating Force Additional contacts 1NO or 1NC: +3.2N (momentary), + 3.3N (maintained) Terminal Referencing Conforming to CENELEC EN50005 Recommended Terminal Torque 0.8 N m (7.1 in lb.) External Short-Circuit Protection 10A 250V fuse conforming to IEC60269-1 Applicable Wire Size Minimum 1 x 22 AWG, max. 2 x 14 AWG or 1 x 12 AWG Contact Resistance Initial contact resistance of 50mΩ or less Contact Gap 4mm (NO and NC), 2mm (NO-EM and NC-LB) Horsepower Rating Reference Value: 1/4 HP @ 120V (1ø non-reversing), 1HP @ 240V (3ø non-reversing) Electrical Reliability MTBF < 1 fault for 10 million operation cycles (3V DC, 5mA) Lamp Ratings Incandescent: 1 W LEDs: 6V/17mA max, 12V & 24V/11mA max, 120 & 240V/10mA max Maximum Inrush Current 40 A (40 ms) Contact Material Silver (gold plated contacts available - contact IDEC) Pushbuttons Illuminated Pushbuttons Selector Switches Illuminated Selector Switches Pushbutton Selectors Contact Block Rated Insulation Voltage Rated Continuous Current Contact Ratings by Utilization Category IEC 60947-5-1 Type HW-C/HW-F /HW-G 600V 10A AC-15 (A600) DC-13 (P600) Operational Voltage 24V 48V 50V 110V 220V 440V Operational Current AC 50/60 Hz DC File No. LR92374 Registration No. R9551089 (E-stops) Registration No. J9551458 (all other switches) Registration No. J9650511 (Pilot Lights) Certificate No. 2005010305145656 AC-12 Control of resistive loads & solid state loads 10A 10A 10A 6A 2A AC-15 Control of electromagnetic loads (> 72VA) 10A 7A 5A 3A 1A DC-12 Control of resistive loads & solid state loads 8A 5A 2.2A 1.1A DC-13 Control of electromagnets 5A 2A 1.1A 0.6A 1. For dimensions, see page -100. 2. For life expectancy derating curves, see page -105. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC -53
Oiltight Dimensions HW Series Non-Illuminated Pushbuttons Panel Thickness 0.8mm to 6.mm * Round: 23.6mm * Square: 24.8mm Round 25mm Lock 40.4mm 50.2mm 70.2mm Square * 0.5mm 13mm 29.6mm D2 D3 * 40mm = 13mm 32mm 32mm 40mm D2 = 19mm D3 = 23.2mm D3 Monolever 0.21" (8mm) 0.90" (23mm) 24 deg. 1.18" () 2.83" (72mm) Pilot Lights Panel Thickness 0.8mm to 6.0mm 44.7mm 5mm 7mm 29.6mm 24mm 29.6mm 72.1mm 7mm 17.5mm -100 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC
Oiltight ø22mm - HW Series Dimensions con t Jumbo Mushroom Pushbutton HW1B-M5 Ø2.36in.(Ø60.0mm) HW1B-V5 2.36" (60mm) Illuminated Pushbuttons 1.15in.(29.2mm) Panel Thickness: 0.8mm to 6.0mm Mushroom 1.33" (34mm) Extended with Full Shroud 1 block 3 blocks 50.2mm 70.2mm 2 blocks 4 blocks 65.8mm 85.8mm Round 24V AC/DC Square Lock W/ Dummy Block & W/ Full Voltage Adaptor Full Voltage Adaptor 25mm 29.6mm 40mm 23.4mm 23.5mm 29.5mm 0.5mm 23.2mm Mushroom 18.5mm W/ Transformer Extended 2 blocks 4 blocks 89.5mm 109.5mm 23.2mm Mushroom 40mm 18.5mm 40mm W/ Transformer = 0.51" 13mm www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC -101
Oiltight Dimensions con t Unibody Selector Switches Illuminated Panel Thickness 0.8mm to 6.0mm 60mm 11.5mm 14mm 63mm 32mm 40mm Panel thickness: 0.8mm to 6.0mm 28.8mm Non-Illuminated Panel Thickness 0.8mm to 6.0mm 46mm 11.5mm 14mm 48mm 32mm 25mm 37mm 40mm Lock 1-2 blocks 48.5mm 0.5mm 29.4mm 3-4 blocks 68.5mm 21mm Illuminated Selector Switches Pushlock Key Reset Panel thickness: 0.8mm to 6.0mm Panel Thickness 0.8mm~6mm Lock Nut Rubber Washer 0.5mm Lock ø 40mm 28.8mm 25mm 40.4mm 2 blocks 89.5mm 4 blocks 109.5mm 21mm 48.5mm 50.3mm 13mm 32mm 49.4mm Key Switches Panel thickness: 0.8mm to.0mm Lock 17mm 25mm 17mm = 13mm 0.5mm 1-2 blocks 48.5mm 3-4 blocks 68.5mm 30.5mm 29.4mm -102 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC
Oiltight ø22mm - HW Series Dimensions con t Dual Pushbutton Switches Without Pilot Light HW With Pilot Light Full Voltage (Bottom Button) (Top Button) 41.4 49.4 (2 contacts) 69.4 (3 or 4 contacts) Panel Thickness 0.8 to 6 Safety Lever Lock Rubber 0.5 Ful Voltage Adapter HW 69.4 (2 contacts), 89.4 (4 contacts) (Note) 14.5 20 Without Button Markings 29.8 54.8 With Button Markings (I/ON and O/OFF) ON OFF 29.8 54.8 The depth of 3-contact type depends on the combination of contact blocks at top and bottom pushbuttons. Top Button 1 contact block 2 contact blocks Bottom Button 2 contact blocks 1 contact block Depth 89.4 mm 69.4 mm Transformer (240V maximum) Transformer Transformer (480V) Transformer, DC-DC Converter HW HW 79.5 (2 contacts), 99.5 (4 contacts) 89.5 (2 contacts), 109.5 (4 contacts) Mounting Hole Layout ø22.3 55 +0.4 0 R0.8 max. +0.2 3.2 0 +0.4 0 24.1 30 The 3.2 mm recess is for preventing rotation and is not necessary when a nameplate or anti-rotation ring is not used. When using the safety lever lock, determine the vertical spacing in consideration of convenience for installing and removing the safety lever lock. Recommended vertical spacing: 100 mm The minimum mounting centers are applicable to switches with one layer of contact blocks (two contact blocks). When two layers of contact blocks are mounted, determine the minimum mounting centers in consideration of convenience for wiring. All dimensions in mm. www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC -103
Oiltight Jumbo Dome Pilot Lights Dimensions Panel Thickness 1 to 5 M3.5 Terminal Screw Rubber 0.5 34.4 50.5 LW9Z-BM Metallic Mounting Hole Plug Lock Nut ø 25.8mm 12mm 3mm All dimensions in mm. ø66 Dimensions con t LED Lamp LSTDB Light blue: LSTDB 20.4 Base BA9S/13 Illumination Color Base BA9S/13 ±2 27 ø10.6 Incandescent Lamp LSB Accessory Dimensions OB-31 HW9Z-RL Rubber Mounting Hole Plug Anti-Rotation Ring 3.5mm ø ø 25mm 3.5mm ø ø 22mm ±1 ø10 1.5mm TOP Mounting Hole Layout R0.8 max. ø22.3 +0.4 0 85 +0.2 0 3.2 +0.4 24.1 0 85 OR-55 Lamp/LED Removal Tool ø 11.6mm 59mm ø 14mm HW9Z-D7D Dual Pushbutton Rubber Cover 33 22.5 HW-VG1 Dual Pushbutton Barrier MW9Z-T1 Wrench 110 ø28 58 45 20 1.5 HW9Z-KL1 Padlock Cover HW-VL1 Barrier Mounting Hole Layout 82.5mm Panel Thickness 0.8mm - 3.2mm 45mm 22.3mm 70mm ø 50mm ø 22.2mm Pad Lock Hole ø 8mm R 66.5mm 93mm 24mm Waterproof Thickness 0.5mm 29.5mm 20mm 1.5mm HWLS-TK1971 Safety Lever Lock Push to Set 50mm 45mm minimum {Note 2} {Note 1} Ø 3.5mmm 0.31" (8mm) 0.49" (12.5mm) 0.50" (12.8mm) Note 1: Mushroom Button 40mm Type: 40mm or more Note 2: Pilot Light: minimum The values represent the minimum mounting centers when one stack of contact blocks is used. When two stacks or an illuminated unit is used, refer to the dimensions and considerwiring accessibility to determine minimum mounting centers. -104 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC
Oiltight ø22mm - HW Series Accessory Dimensions con t HW9Z-KG1-TK2120 64.0 48.0 22.0 38.0 HW9Z-KG2-TK2120 ø22.2 36.5 ø22.0 80.0 32.0 TOP Mark TOP Mark Operator Panel Thickness: 1.2 to 4.0 mm ø90.0 ø76.1 TOP Marking Operator Panel Thickness: 1.2 to 4.0 mm TOP Marking Specification Charts HW Series Rated Operational Power DC Voltage Inductive Resistive DC Voltages Voltage V 24 48 110 Current A 4 2 1.1 DC Voltages Voltage V 24 48 110 Current A 8 4 2.2 AC Voltages Millions of operating cycles 1.0 0.5 0.2 500V AC 120V AC 480V AC 400V AC 380V AC 240V AC AC Voltages Millions of operating cycles 600V AC 120V AC 500V AC 480V AC 1.0 400V AC 380V AC 240V AC 0.5 0.2 600V AC 0.1 1 2 3 4 5 6 10 Current in A 0.1 1 2 3 4 5 6 10 Current in A Conforming to IEC 947-5-1 Appendix C. Utilization categories AC-15 and DC-13. Operation rate: 1,800 op. hour Load factor: 0.4 ± 0.05 Conforming to IEC 947-5-1 Appendix C. Utilization categories AC-15 and DC-13. Operation rate: 1,800 op. hour Load factor: 0.9 ± 0.05 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC -105
Oiltight HW Series Safety Precautions Turn off power to HW series control units before starting installation, removal, wiring, maintenance, and inspection of the products. Failure to turn power off may cause electrical shocks or fire hazard. To avoid the possibility of burning yourself, use the lamp holder tool when replacing lamps. Panel Mounting Remove the contact block assembly from the operator (for transformer type pilot lights, remove the transformer from the illumination unit). Remove the locking ring from the operator. Insert the operator into the panel cut-out from the front, tighten the locking ring from the back, then install the contact block assembly to the operator. Removing and Installing the Contact Block Assembly 1. To remove the operator from the contact block, turn the locking lever in the direction of the arrow shown below. The operator can now be removed. 2. To reinstall, place the TOP markings on the operator and the contact block mounting adapter in the same direction, and insert the operator into the contact block mounting adapter. Then turn the locking lever in the opposite direction. HW Safety Precautions HW General Instructions For wiring, use wires of a proper size to meet voltage and current requirements. Tighten the M3.5 terminal screws to a tightening torque of 1.0 to 1.3 N m. Failure to tighten terminal screws may cause overheating and fire. Safety Lever Lock IDEC strongly recommends using the safety lever lock (HW9Z-LS, yellow) to prevent heavy vibration or maintenance personnel from unlocking the contact assembly. 1. HW series can be mounted vertically with a minimum spacing of 55 mm but spacing should be determined to ensure easy operation (recommended minimum spacing: 100 mm). 2. Mount the control unit onto the panel, lock the lever, and push in the safety lever lock to install. 3. When the spacing is narrower than the recommended value, with the lever unlocked, mount the safety lever lock and insert the contact unit to the operator. Then, lock the lever and strongly push in the safety lever lock to install. 4. To remove the safety lever lock, insert a flat screwdriver into the safety lever and push upwards. Removing and Installing the Safety Lever Lock Safety Lever Lock Screwdriver Safety Lever Lock Remove Lock Lever Operator ➀ Push ➁ Install ➂ Lock Contact Block Panel Notes for Panel Mounting 1. When mounting the operator onto a panel, use the optional locking ring wrench (MW9Z-T1) to tighten the locking ring. Tightening torque must not exceed 2.0 N m. Do not use pliers. Excessive tightening will damage the locking ring. 2. For the contact blocks and transformers housing LED and incandescent lamps, make sure not to press the lamps too hard, otherwise the lamp socket may be damaged. Removing Installing Replacement of Lens Removing Remove the lens by inserting a screwdriver into the recess of the lens through the bezel. Installing Install the lens in the recess between the buttons by pressing against the bezel. Dual Pushbutton Instructions -106 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC
Oiltight ø22mm - HW Series Dual Pushbuttons Instructions con t Replacement of Lamps Lamps can be replaced by using the lamp holder tool (OR-55) from the front of the panel, or by removing the contact block assembly from the operator unit. Removing the Lamps from the Front of the Panel Removal 1. To remove, slip the lamp holder tool onto the lamp head lightly. Then push slightly, and turn the lamp holder tool counterclockwise. Installation 1. To install, insert the lamp head into the lamp holder tool, and hold the lamp as shown in the figure below. Lamp 2. Place the pins on the lamp base to the grooves in the lamp socket. Insert the lamp and turn it clockwise. About Pushbutton Switches The pushbuttons cannot be removed or replaced! Do not attempt to remove using a flat screwdriver or pincers, otherwise the pushbuttons may be damaged. Lamp Holder Tool Pushbuttons Narrow Mounting When mounting the units closely in a horizontal row on centers, use optional barriers to prevent interconnection between adjoining terminals. The barriers can be attached simply by pressing them onto the sides of contact blocks. 30 30 Barrier Lamp Base Do not attempt to remove the pushbuttons! Tightening Torque for Terminal Screws Tighten the M3.5 terminal screws to a torque of 1.0 to 1.3 N m. Installation of LED Illuminated Units When using full voltage type LED illuminated units, provide protection against electrical noise, if necessary. Applicable Wiring The applicable wire size is 2 mm 2 maximum. (solid wire ø1.6 mm maximum) One or two wires can be connected. Applicable Crimping Terminal Be sure to use an insulation tube or cover on the crimping part of the crimping terminal to prevent electrical shocks. Solid Wire Note: When connecting wires to contact blocks or transformers in the direction shown below, keep the insulation stripping length 6.6 mm at the maximum. Installing the Rubber Cover When using the HW7D pushbuttons in places where the pushbuttons are subjected to water splash or an excessive amount of dust, make sure to use the HW9Z-D7D rubber boot (IP65) which is ordered separately. Notes for Installing the Rubber Cover Remove the gasket from the operator, and install the rubber boot on the operator. Pull out the seals of the rubber boot and place them around the operator sleeve as shown. Make sure that the seals are not twisted or tucked inside and that the gasket does not remain, otherwise the normal waterproof and dustproof characteristics are not ensured. ➀ Remove the gasket. 7.9 max. ø3.6 min. 4 max. 5.5 min. ø1.6 max. 8 max. ➁ Install the rubber boot on the pushbuttons. X1 X2 ➂ Rubber boot is installed. When mounting transformer type illuminated units closely in a horizontal row on 30-mm centers, insert solid wires or stranded wires into inside of the terminal screw on the transformer (see figure on the right) to prevent short circuit between adjoining terminals. X1 X2 Inside X1 Inside X2 Remove Seals Seals Install www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC -107