ADVANCIA BRATT PANS GAS & ELECTRIC MANUFACTURERS INSTRUCTIONS Part D: Maintenance manual - WARRANTY - To ensure the guarantee on this equipment, you should comply with the MANUFACTURER S INSTRUCTIONS in this manual. However if you cannot undertake the required maintenance operations, our installation and service network is available to provide you with a personalized contract. - WARNING - The product delivered to you complies with current standards. If any modifications are made the manufacturer cannot accept any responsibility whatsoever. The manufacturer cannot be held responsible in the event of inappropriate use of the equipment. This equipment is intended for use by suitably trained professionals Read all the documentation before installation Keep your documents for future reference. 3BE390845NM
Page 1 3BE390845NM 01/12 CONTENTS BRATT PANS GAS & ELECTRIC 1 WIRING DIAGRAMS... 2 1.1 ADVANCIA BRATT PANS...2 1.1.1 GAS BRATT PANS...2 1.1.2 ELECTRIC BRATT PAN...4 1.2 ADVANCIA PLUS BRATT PANS...7 1.2.1 GAS BRATT PANS...7 1.2.2 ELECTRIC BRATT PANS...8 1.2.3 HYDRAULIC SCHEMATIC...9 1.2.4 OPTIONAL COUNTER/ VOLUMETRIC DOSER...10 2 CHANGING COMPONENTS... 11 2.1 ADVANCIA BRATT PANS...11 2.1.1 ACCESS TO COMPONENTS LOCATED BEHIND THE UPPER PANELLING...11 2.1.2 ACCESS TO COMPONENTS BEHIND THE LOWER PANELLING...11 2.2 ADVANCIA PLUS BRATT PANS...12 2.2.1 CONTROL FACIA (RIGHT ARM)...12 2.2.2 LOWER FACIA (RIGHT ARM)...12 3 CHANGING FROM ONE TYPE OF GAS TO ANOTHER... 13 3.1 LIST OF AUTHORISED GASES / PRESSURES PER CATEGORIES & COUNTRIES...13 3.2 CHANGING FROM ONE GAS TO ANOTHER...14 3.3 GAS FLOW RATES AND POWER...15 3.4 TABLE OF JETS and air adjustments...15 3.4.1 ADVANCIA BRATT PANS (45, 50 & 65 dm 2 )...16 3.4.2 ADVANCIA PLUS BRATT PANS (50 & 75 dm 2 )...18 4 ADJUSTING THE LID... 20 4.1 ADJUSTING THE SPRINGS...20 4.2 ADJUSTING THE LIDS OPENING...20 5 FRONT LINE SPARE PARTS... 21 5.1 BRATT PAN...21
Page 2 3BE390845NM 01/12 1 WIRING DIAGRAMS 1.1 ADVANCIA BRATT PANS 1.1.1 GAS BRATT PANS MANUAL TILT Well position switch Safety indicator light Control thermostat Control light Flame control unit Energy regulator Water switch Cold water solenoid Hot water solenoid
Page 3 3BE390845NM 01/12 ELECTRIC TILT Control thermostat Safety indicator light Control light Flame control unit Energy regulator Ram extend push button Ram retract push button Well tilt ram Water switch Cold water solenoid Hot water solenoid LISTING Ref. Description SA 45 SA 50 SA 65 Code Aa Flame control box 1 1 1 310 197 Am1 Ram control box 1 1 1 309 575 Ar Energy regulator 1 1 1 301 200 Br Control thermostat 1 1 1 301 031 Ebgr Ignition electrode 1 1 1 308 480 Hr Regulation indicator 1 1 1 308 334 Hs Safety indicator 1 1 1 308 010 M1 Well tilting jack 1 1 1 304 274 S1 Water switch 1 1 1 300 770 S2 Well position switch 1 1 1 300 678 Sd Push button: well raise 1 1 1 307 969 Sm Push button: well lower 1 1 1 307 969 Yec Hot water solenoid valve 1 1 1 144 937 Yef Cold water solenoid valve 1 1 1 144 937 Za Anti-parasite filter 1 1 1 309 554
Page 4 3BE390845NM 01/12 1.1.2 ELECTRIC BRATT PAN SCHEMATIC MANUAL TILT Heat contactor Safety thermostat Energy regulator Control light Power on light Well position switch Water switch Cold water solenoid Hot water solenoid
Page 5 3BE390845NM 01/12 ELECTRIC TILT Heat contactor Safety thermostat Energy regulator Control light Power on light Well position switch Ram extend push button Ram retract push button Well tilt ram When the ram is retracted it should supply 40 volts direct current to the ram outlet Water switch Cold water solenoid Hot water solenoid POWER SCHEMATIC 45 and 50 dm 2 BRATT PANS 230 Volts THREE PHASE
Page 6 3BE390845NM 01/12 400 Volts THREE PHASE 65 dm 2 BRATT PANS 400 Volts THREE PHASE LISTING Ref. Description SA 45 SA 50 SA 65 Code Am1 Ram control box 1 1 1 309 575 Ar Energy regulator 1 1 1 301 200 Br Control thermostat 1 1 1 301 031 Hr Regulation indicator 1 1 1 308 334 Hma Power on light 1 1 1 308 334 Kr Heating contactor 1 (400V) 1 (400V) - 300 697 1 (230V) 1 (230V) 1 300 699 M1 Well tilting ram 1 1 1 304 274 R 2250 Watt elements 6 6 9 302 254 S1 Water control switch 1 1 1 300 770 S2 Well position switch 1 1 1 300 678 Sd Push button: well raise 1 1 1 307 969 Sm Push button: well lower 1 1 1 307 969 Yec Hot water solenoid valve 1 1 1 144 937 Yef Cold water solenoid valve 1 1 1 144 937 Za Anti-parasite filter 1 1 1 309 554 Zr Anti-parasite filter 1 1 1 309 769
1.2 ADVANCIA PLUS BRATT PANS Page 7 3BE390845NM 01/12 1.2.1 GAS BRATT PANS Burner solenoid Well base a : closes if no flame detected b : closes if a flame is detected Electrode Raise well Lower well Ref. Description SA 50 SA 75 Code Aa Additional card 1 1 170 704 Af Facia card 1 1 309 470 Am1 Ram control box 1 1 309 575 Ar1 Relay card 1 1 309 467 EPROM of relay card 1 1 309 469 Avr Ignition box 1 1 310 197 Br1 - Br2 Temperature sensor 1 1 301 441 Ebgr Igntion electrode 1 1 308 480 Fms Fuse 1 1 300 680 Kr Igniton burner relay 1 1 300 283 M1 Well tilt ram 1 1 304 274 Sv Well position microswitch 1 1 300 678 Xsc Soket core sensor 1 1 301 483 Ta Transformator 1 1 308 462 Za Anti-parasite filter 1 1 309 017
Page 8 3BE390845NM 01/12 1.2.2 ELECTRIC BRATT PANS SCHEMATIC Heat Raise well Lower well POWER SCHEMATIC Heat
Page 9 3BE390845NM 01/12 LISTING Ref. Description SA 50 SA 75 Code Af Facia card 309 470 Am1 Ram control box 1 1 309 575 Ar1 Relay card 1 1 309 467 EPROM relay card 1 1 309 469 Br1 - Br2 Temperature sensor 1 1 301 441 Fms Fuse 1 1 300 680 Kd Relay for well raise 1 1 300 283 Km Relay for well lower 1 1 300 283 Kr1 Heat contactor 0 1 300 699 1 (400V) 0 300 697 1 (230V) 0 300 700 M1 Well tilt ram 1 1 304 274 Rc1 2250 Watt elements 6 9 302 254 Sv Well position microswitch 1 1 300 678 Xsc Socket core sensor 1 1 301 483 Ta Transformator 1 1 308 462 Za Anti-parasite filter 1 1 309 017 Zr Anti-parasite filter 1 1 300 769 1.2.3 HYDRAULIC SCHEMATIC Cold water solenoid Hot water solenoid Ref. Description Quantity Code Sef Cold water push button 1 300 766 Sec Hot water push button 1 300 766 Yec Hot water solenoid 1 144 937 Yef Cold water solenoid 1 144 937
1.2.4 OPTIONAL COUNTER/ VOLUMETRIC DOSER Page 10 3BE390845NM 01/12 Power card Cold water solenoid Hot water solenoid Doser card Flow sensor connector Flow sensor Ref. Description Quantity Code Ar2 Power card 1 170 722 Aco Doser card 1 170 720 Xbde Connector 1 170 723 Bde Flow sensor 1 315 730 Yec Hot water solenoid 1 144 937 Yef Cold water solenoid 1 144 937
Page 11 3BE390845NM 01/12 2 CHANGING COMPONENTS 2.1 ADVANCIA BRATT PANS 2.1.1 ACCESS TO COMPONENTS LOCATED BEHIND THE UPPER PANELLING 2 1 - Open the lid and tilt the well completely forward. - Undo the nuts on both sides inside the facia panel. - Undo the two M5 x 16 panhead screws under the facia panel - Tilt the facia: Pull in gently down 1 the pull towards you 2. 2.1.2 ACCESS TO COMPONENTS BEHIND THE LOWER PANELLING 2 1 - Undo the two M5 x 16 panhead screws under the lower panel - Remove the panel: Pull in gently down 1 the pull towards you 2.
2.2 ADVANCIA PLUS BRATT PANS Page 12 3BE390845NM 01/12 2.2.1 CONTROL FACIA (RIGHT ARM) - Undo the screw under the front facia of the right arm. - Lift the panel upwards and pull towards you. - The panel can be hooked onto the unit in the open position. 2.2.2 LOWER FACIA (RIGHT ARM) - Undo the screw under the lower panel. - Gently pull down then towards you.
Page 13 3BE390845NM 01/12 3 CHANGING FROM ONE TYPE OF GAS TO ANOTHER General: In the following chapters, the different gases are referenced by their international coding: G20 G25 G30 G31 NATURAL GAS Group H. (Methane, Lacq gas) NATURAL GAS Group L. (Groningue type gas) BUTANE PROPANE 3.1 LIST OF AUTHORISED GASES / PRESSURES PER CATEGORIES & COUNTRIES Countries Category Gas Pressure (mbar) Austria - Switzerland II 2H3B/P G 20 20 G 30 and G 31 50 Sweden - Denmark I 2H G 20 20 Finland I 3B/P G 30 / G 31 30 Belgium G 20 / G 25 20/25 II 2E+3P G 31 37 I 3+ G 30 / G 31 28-30/37 Germany II G 20 / G 25 20 2ELL3B/P G 30 / G 31 50 I 3P G 31 50 Ireland - United Kingdom G 20 20 Greece - Switzerland II 2H3P G 31 37 Portugal I 3+ G 30 / G 31 28-30/37 Italy I 2H G 20 20 I 3+ G 30 / G 31 28-30/37 Spain G 20 20 II 2H3P G 31 37 or 50 I 3B/P G 30 / G 31 30 France G 20 / G 25 20/25 II 2E+3B/P G 30 / G 31 50 II 2E+3P G 20 / G 25 20/25 G 31 37/50 I 3+ G 30 / G 31 28-30/37 Luxemburg G 20 20 II 2E3B/P G 30 / G 31 50 II 2E3P G 20 20 G 31 50 I 3+ G 30 / G 31 28-30/37 Netherlands II 2L3B/P G 25 25 G 30 / G 31 30 II 2L3P G 25 25 G 31 50 Norway I 3B/P G 30 / G 31 30
3.2 CHANGING FROM ONE GAS TO ANOTHER Page 14 3BE390845NM 01/12 Depending on the country of installation and the category of the appliance (indicated on the data plate), the change from one gas to another may require 2 operations: Change jets (See paragraph 3.4) CI (main burner, pilot) RA Adjustment of primary air (See paragraph 3.4) PROCEDURE: On the data plate, check: - The category(ies) of the equipment - The gas and pressure for which it is adjusted. In the following table, select: - the country in question - the gas and the category of the equipment (see above) - the gas and pressure for which the equipment is going to be set - Follow and carry out the necessary operations - Replace the gas data plate and fill in the box with the new gas used.
Page 15 3BE390845NM 01/12 COUNTRIES ORIGINAL GAS NEW GAS NECESSARY & (or new gas) (or original gas) CATEGORY AUTHORISED Gas P(mbar) Gas P(mbar) OPERATIONS Austria G 20 20 G 30 or G 31 50 CI - RA II 2H3B/P Switzerland G 30 50 G 31 50 None Finland G 30 30 G 31 30 I 3B/P None Sweden - Danmark Belgium G 20 20 G 25 25 None II 2E+3P G 20 or G 25 20/25 G 31 37 CI - RA G 30 28-30 G 31 37 I 3+ CI - RA Germany G 20 20 G 25 20 CI - RA G 20 or G 25 20 G 30 or G 31 50 II 2ELL3B/P CI - RA G 30 50 G 31 50 None G 20 20 G 31 50 I 3P CI G 25 20 Change of G 30 50 category (see *) Ireland - Portugal G 20 20 G 31 37 II 2H3P CI - RA United kingdom G 30 28-30 G 31 37 I 3+ CI - RA Greece - Switzerland Italy G 30 28-30 G 31 37 I 3+ CI - RA Spain G 20 20 G 31 37/50 CI - RA II 2H3P G 31 37 G 31 50 CI - RA G 30 30 G 31 30 I 3B/P None France G 20 or G 25 20/25 G 30 or G 31 50 CI - RA G 20 20 G 25 25 II 2E+3B/P None G 30 50 G 31 50 None G 20 or G 25 20/25 G 31 37/50 CI - RA II 2E+3P G 31 37 G 31 50 CI - RA G 30 28-30 G 31 37 I 3+ CI - RA Luxemburg G 20 20 G 30 or G 31 50 CI - RA II 2E3B/P G 30 50 G 31 50 None G 20 20 G 31 50 II 2E3P CI - RA G 30 28-30 G 31 37 I 3+ CI - RA Netherlands G 25 25 G 30 or G 31 30 CI - RA I 2L3B/P G 30 30 G 31 30 None G 25 25 G 31 50 II 2L3P CI - RA Norway G 30 30 G 31 30 I 3B/P None * Change of category to be undertaken only under our responsibility or that of our local agent. 3.3 GAS FLOW RATES AND POWER See Paragraph 1: TECHNICAL CHARACTERISTICS (Installation manual) 3.4 TABLE OF JETS and air adjustments NOTE: - The burners referred to as "main burner" are simple tubes (BP: Main Burner). - The burners referred to as "secondary burner" are burners equipped with the interignition ramp (BS: Secondary Burner).
3.4.1 ADVANCIA BRATT PANS (45, 50 & 65 dm 2 ) 45 dm 2 BRATT PAN Page 16 3BE390845NM 01/12 GAS JETS Designation Pressure Burner No. Diameter d Code Family Type (mbar) type (1/100th) (mm) Burner Natural G 20 / G 25 20 / 25 BP 3 165 5 311 131-165 Gas BS 1 195 7 311 131-195 G 25 20 BP 3 185 4 311 131-185 BS 1 220 6 311 131-220 G 25*** 25 BP 3 170 4 311 131-170 BS 1 205 6 311 131-205 L.P.G G 30 28-30 BP 3 100 7 311 131-100 BS 1 115 9 311 131-115 G 31 30 or 37 BP 3 115 7 311 131-115 BS 1 125 8 311 131-125 G 30 or G 31* 50 BP 3 100 6 311 131-100 BS 1 110 7 311 131-110 G 31** 50 BP 3 105 6 311 131-105 BS 1 115 7 311 131-115 Pilot Natural G 20 / G 25 20 / 25-1 41-310 273 Gas G 25 20-1 45-311 172 L.P.G G 30 or G 31 28-30 or 37-1 25-310 274 G 30 or G 31 50-1 25-310 274 50 dm 2 BRATT PAN GAS JETS Designation Pressure Burner No. Diameter d Code Family Type (mbar) type (1/100th) (mm) Burner Natural G 20 / G 25 20 / 25 BP 4 165 5 311 131-165 Gas BS 1 195 7 311 131-195 G 25 20 BP 4 185 5 311 131-185 BS 1 220 7 311 131-220 G 25*** 25 BP 4 170 5 311 131-170 BS 1 205 7 311 131-205 L.P.G G 30 28-30 BP 4 100 7 311 131-100 BS 1 115 9 311 131-115 G 31 30 or 37 BP 4 115 7 311 131-115 BS 1 125 8 311 131-125 G 30 or G 31* 50 BP 4 100 6 311 131-100 BS 1 110 7 311 131-110 G 31** 50 BP 4 105 6 311 131-105 BS 1 115 7 311 131-115 Pilot Natural G 20 / G 25 20 / 25-1 41-310 273 Gas G 25 20-1 45-311 172 L.P.G G 30 or G 31 28-30 or 37-1 25-310 274 G 30 or G 31 50-1 25-310 274 * Configuration valid only for propane 50 mbar in Austria ** Configuration not permitted in Austria *** Configuration valid only in Netherlands..
Page 17 3BE390845NM 01/12 65 dm 2 BRATT PAN GAS JETS Designation Pressure Burner No. Diameter d Code Family Type (mbar) type (1/100th) (mm) Burner Natural G 20 / G 25 20 / 25 BP 4 165 5 311 131-165 Gas BS G/D 2 195/175 7/5 311 131-195/175 G 25 20 BP 4 185 5 311 131-185 BS G/D 2 220/195 7/5 311 131-220/195 G 25*** 25 BP 4 170 5 311 131-170 BS G/D 2 205/185 7/5 311 131-205/185 L.P.G G 30 28-30 BP 4 100 7.5 311 131-100 BS G/D 2 115/105 9/7.5 311 131-115/105 G 31 30 or 37 BP 4 110 7 311 131-110 BS G/D 2 125/110 9/7 311 131-125/110 G 30 or G 31* 50 BP 4 95 6.5 311 131-95 BS G/D 2 105/100 9/6.5 311 131-105/100 G 31** 50 BP 4 100 6 311 131-100 BS G/D 2 120/110 8/6 311 131-120/110 Pilot Natural G 20 / G 25 20 / 25-1 41-310 273 Gas G 25 20-1 45-311 172 L.P.G G 30 or G 31 28-30 or 37-1 25-310 274 G 30 or G 31 50-1 25-310 274 BSG: Left hand secondary burner BSD: Right hand secondary burner * Configuration valid only for propane 50 mbar in Austria ** Configuration not permitted in Austria *** Configuration valid only in Netherlands. RA: Air adjustment Air adjustment sleeve must be set to the dimensions given for d above. Pilot air adjustment (Valid for all models) Airflow can be adjusted using the collar that obstructs 1 of the two primary air holes. Collar
3.4.2 ADVANCIA PLUS BRATT PANS (50 & 75 dm 2 ) 50 dm 2 BRATT PAN Page 18 3BE390845NM 01/12 GAS JETS Designation Pressure Burner No. Diameter d Code Family Type (mbar) type (1/100th) (mm) Burner Natural G 20 / G 25 20 / 25 BP 4 165 5 311 131-165 Gas BS 1 195 7 311 131-195 G 25 20 BP 4 185 5 311 131-185 BS 1 220 7 311 131-220 G 25*** 25 BP 4 170 5 311 131-170 BS 1 205 7 311 131-205 L.P.G G 30 28-30 BP 4 105 8 311 131-105 BS 1 125 12.5 311 131-125 G 31 30 or 37 BP 4 110 6 311 131-110 BS 1 125 9 311 131-125 G 30 or G 31* 50 BP 4 95 5.5 311 131-95 BS 1 105 7 311 131-105 G 31** 50 BP 4 100 5 311 131-100 BS 1 120 6.5 311 131-120 Pilot Natural G 20 / G 25 20 / 25-1 41-310 273 Gas G 25 20-1 45-311 172 L.P.G G 30 or G 31 28-30 or 37-1 25-310 274 G 30 or G 31 50-1 25-310 274 75 dm 2 BRATT PAN GAS JETS Designation Pressure Burner No. Diameter d Code Family Type (mbar) type (1/100th) (mm) Burner Natural G 20 / G 25 20 / 25 BP 5 165 5 311 131-165 Gas BS 2 195 7 311 131-195 G 25 20 BP 5 185 5 311 131-185 BS 2 220 7 311 131-220 G 25*** 25 BP 5 170 5 311 131-170 BS 2 205 7 311 131-205 L.P.G G 30 28-30 BP 5 105 8 311 131-105 BS 2 125 12.5 311 131-125 G 31 30 or 37 BP 5 105 5 311 131-105 BS 2 125 9 311 131-125 G 30 or G 31* 50 BP 5 95 5.5 311 131-95 BS 2 105 7 311 131-105 G 31** 50 BP 5 100 5 311 131-100 BS 2 120 6.5 311 131-120 Pilot Natural G 20 / G 25 20 / 25-1 41-310 273 Gas G 25 20-1 45-311 172 L.P.G G 30 or G 31 28-30 or 37-1 25-310 274 G 30 or G 31 50-1 25-310 274 * Configuration valid only for propane 50 mbar in Austria ** Configuration not permitted in Austria *** Configuration valid only in Netherlands.
Page 19 3BE390845NM 01/12 RA: Air adjustment Air adjustment sleeve must be set to the dimensions given for d above. Pilot air adjustment (Valid for all models) Airflow can be adjusted using the collar that obstructs 1 of the two primary air holes. Collar
4.1 ADJUSTING THE SPRINGS Page 20 3BE390845NM 01/12 4 ADJUSTING THE LID This adjustment can increase or decrease the effort required to open or close the lid. - Remove the flue vent cover - At the rear of the unit slacken the domed nut to reduce spring tension or tighten it to increase tension. Having the lid open reduces the effort required. Domed nut - Repeat with the second spring on the other side. 4.2 ADJUSTING THE LIDS OPENING This allows the angle to which the lid opens to be adjusted. - Remove the flue vent cover - Slacken the lock nut on the movement limiter. Screw the adjuster in or out to change the degree of opening, retighten the lock nut. The factory setting gives maximum opening. Adjuster screw Lock nut - Repeat on the other side.
Page 21 3BE390845NM 01/12 5 FRONT LINE SPARE PARTS 5.1 BRATT PAN Description Code Drilled and tapped bratt pan crank 132723 1 way 1 x 10 L/min solenoid valve 144937 Ram control cable sub assembly 156256 Micro switch sub assembly 156258 230 V lever microswitch 300678 Three-pole 25A 230V 50/60 Hz contactor 300697 Three-pole 32A 230V 50/60 Hz contactor 300698 4 position switch 300770 60-280 c single pole thermostat 301031 Simmerstat 301200 2250 W element 302255 Black LINAK ram without slot 304274 Control pushbutton for tilting jack 307969 Red indicator 230/400V, complete 308010 Green indicator 230/400V, complete 308334 Ignition electrode M4 308480 1 µf condensor 309554 Ram control box 309575 Ignition box and flame monitor 310197 Range 160 3 flame pilot burner without nut 310272 Pilot flame nozzle diameter 41 310273 Pilot flame nozzle diameter 25 310274 Gas valve 310305 Pilot flame nozzle diameter 45 311172 Metal cage ball thrust bearing (mandatory) 383310 Draw spring with 30 x 200 diameter stainless steel insert 385051