The King Luminaire LED Conversion Kits offer a simple way to convert to high efficiency LED. With tested optical control and dynamic thermal management, King Luminaire s P4 Flat Array LED Conversion kit is a complete tested system that requires little maintenance and provides high-performance light quality. Features - Complete system that includes a new shallow prismatic lens, LED light engine and driver assembly - P4 Flat Array (P4) optical system - CCT of 3000 & 4000K (+/- 300K), minimum 70 CRI - Type III and V IESNA distribution patterns - Certified to UL standards and UL wet listed - 7 year warranty Benefits - Easy installation of a complete, fully tested system - Absolute photometry and accurate lighting layouts - Long operational life with King Luminaire s Dynamic Thermal Management - Higher light quality and control than retrofits - High efficacy and cost effective - Energy savings with reduced maintenance Optical Systems PLED ENGINE The P4 optical system can cut energy consumption by more than 50% while still maintaining performance and an attractive nightscape appearance. LIGHTING THE WAY 7-5-2018
CONVERSION KITS VS RETROFITS The number of market-ready LED products grows daily. Some perform very well and provide more than 50% energy savings, but the quality and energy efficiency vary widely. It is important to ensure you choose an LED system that meets industry standards. King Luminaire is committed to continue the tradition of producing high performance and quality light systems that was started over 60 years ago. KING LUMINAIRE S CONVERSION KITS Fully tested and certified as a whole system that includes globe, LED light engine and driver assembly. Certification for outdoor lighting through CSA (UL) and IES. LED RETROFITS Retrofit tested on its own as a component, not as a whole system. Not always tested with CSA (UL) and IES. WHY IT S IMPORTANT It is important to test a system as a whole in order to accurately report on photometrics, lumen output and thermals. Certification through CSA (UL) and IES is very important, since it means the system has all the above information available and it meets the industry standard. Absolute photometry and accurate lighting layouts provided. Fixture efficacy and delivered lumens reported as a whole system. Lumen depreciation data, such as L70 as per TM-21, is provided for our system as a whole. Cannot provide absolute photometry or accurate lighting layouts. Retrofits report the efficacy and delivered lumens as a component. Retrofits do not report thermal information as a whole system only as a component. Light levels required may not be met with retrofits which may cause safety issues and require additional lights to be installed. In order to accurately determine how an LED system will perform as a whole, the LED engine must be tested and installed in the intended fixture. In order to accurately calculate the lumen depreciation, and thereby the useful operating life of the fixture, it must be thermally tested as a whole system, not as a stand-alone component. Incorporates dynamic thermal management for venting and sinking all our LED products. Retrofits may have sinks, but typically fail to offer proper heat venting with airflow over heat sinks within the fixture. If LED systems do not have proper venting and sinking there is risk of premature failure. Think of proper heat management as an insurance policy to protect your investment. King conversion systems are easy to install with just 6 simple steps. IP66 certified as a whole system which means the optical chamber is sealed, so moisture, dirt, bugs or any other small objects will not be able to penetrate. Standard 7 year warranty on our LED systems with Gold Standard customer service to provide support on our products long into the future. Retrofits can be quite complicated to install which can result in increased labor costs. The retrofit as a component may be IP66 certified, but the system as a whole is not. This means dirt, bugs or other small objects may get into the optical chamber. Retrofit companies will warranty the component, but not the system as a whole. Due to the increased difficulty to install a retrofit, it can take much more time and may result in an installation error which could result in reduced system performance or premature failure. If foreign materials enter the optical chamber it can cause greatly reduced lumen output. Dirt build-up can cause an increase in heat which will reduce performance or create failure. Moisture can be very adverse and also cause failure. It is important to warranty the full system with a company who has been in the business of manufacturing outdoor lighting for over 20 years. LIGHTING THE WAY
PRODUCT SPECIFICATIONS LED ENGINE Light engine shall include an array of 30 solid state Cree X- Series high power LEDs (light emitting diodes). The emitters shall be mounted to a metal core circuit board using SMT technology. The LEDs and circuit boards shall then be mounted to a high performance heat sink. OPTICS External light control shall consist of high precision refractive lenses mounted above the LED emitter arrays in such a way to achieve optimum uplight control. The lenses shall also control horizontal light distribution so that Type III or V IESNA distribution patterns are achieved. LENS The conversion kit is available with or without a lens. Refractive lens options include shallow glass (borosilicate), acrylic or polycarbonate. Non-refractive lens options include sag or shallow glass (clear borosilicate). The lens is secured by means of a cast A319 aluminum globe ring that is sealed with a continuous circular gasket. PHOTOMETRICS Fixtures are tested to IESNA LM79 specifications. These reports are available upon request. CHROMATICITY High output LEDs come standard at 3000K & 4000K (+/- 300K) with a minimum nominal 70 CRI. Additional CCT emitters are available upon request. LUMEN MAINTENANCE Reported (TM21) and Calculated (L70) reports are available upon request with a minimum calculated value of 100,000 hrs. WIRING All internal wiring and connections shall be completed so that it will be necessary only to attach the incoming supply connectors to Mate-N-Lok connectors or to a terminal block. Mate-N-Lok shall be certified for 600V operation. Internal wire connectors shall be crimp connector only and rated at 1000V and 150 C. All wiring to be CSA certified and/or UL listed, type SFF-2, SEWF-2, or SEW-2 No. 14 gauge, 150 C, 600V, and color coded for the required voltage. MISCELLANEOUS All exterior hardware and fasteners, wholly or partly exposed, shall be stainless steel alloy. All internal fasteners are stainless steel or zinc coated steel. All remaining internal hardware is stainless steel, aluminum alloy, or zinc coated steel. WARRANTY The LED luminaire comes with a 7 year limited warranty. CERTIFICATION: CSA US Listed Suitable for wet locations ISO 9001 IP66 ARRA Compliant LM79 / LM80 Compliant DRIVER INFO: >0.9 Power Factor <20% Total Harmonic Distortion 120-277V & 347-480V -40 C Min. Case Temperature 70 C Max. Case Temperature Surge Protection: ANSI C136.2 extreme level 20kV/10kA DRIVER The LED universal dimmable driver will be class 2 and capable of 120-277V or 347-480V input voltage, greater than 0.9 power factor, less than 20% total harmonic distortion. The case temperature of the driver can range from -40 C to 70 C. Each LED system comes with a standard surge protection designed to withstand up to 20kV/10kA of transient line surge as per IEEE C62.41.2 C High. An in-line ferrite choke is utilized to provide protection against EFT s. The driver assembly will be mounted on a heavy duty fabricated aluminum bracket to allow complete toolless maintenance. THERMALS Fixtures tested to DOE sanctioned standards to determine the maximum in-situ solder-point or junction-point temperatures of the LED emitters. This report is available upon request. FINISH Housing is finished with a 13 step KingCoat SuperDurable polyester TGIC powder coat. Standard colors include strobe white, brown metal, marina blue, gate gray, Chicago bronze, standard gold, standard black, federal green and rain forest. Please see our website for a complete list of colors. RAL and custom color matches are available.
POWER & LUMENS LED CONVERSION KIT PLED ENGINE Test Voltage: 120V Nominal Color Temperature: 3000K & 4000K 1 7030 Engine Series: 30 Emitters (40-100W Max) LED Engine + Driver Rated Life = 100,000 hrs 2 To learn more about the P4 Optic, please see the P4 Pendant Optic Information Sheet Photometric Test Report Number Optical Option Color Temperature IES Distribution Nominal Watts Engine Series Delivered Lumens 3 Efficacy (LM/W) 3 ma @ emitter Driver Output Current BUG Rating HID Equivalent 4 In Testing P4GS 4000 Type III 40 7030 N/A N/A 400 2000 N/A 50-70 In Testing P4GS 4000 Type V 40 7030 N/A N/A 400 2000 N/A 50-70 Shallow Lens 0200SP4GS3X06040XXD P4GS 4000 Type III 60 7030 5757 94.0 600 3000 1-3-2 70-100 In Testing P4GS 4000 Type V 60 7030 N/A N/A 600 3000 N/A 70-100 0200SP4GS3X07540XXD P4GS 4000 Type III 75 7030 7820 98.0 800 4000 2-3-2 100-150 In Testing P4GS 4000 Type V 75 7030 N/A N/A 800 4000 N/A 100-150 0200SP4GS3X10040XXA P4GS 4000 Type III 100 7030 10549 104.8 960 4800-150 - 200 In Testing P4GS 4000 Type V 100 7030 N/A N/A 960 4800 N/A 150-200 Lens: Glass Shallow Refractive 1 Color temperature is nominal, please see test report for specific chromaticity information 2 Contact factory for TM21 information 3 Due to the continuous advancements in LED technology, luminaire delivered lumen and efficacy is subject to change without notice at the discretion of King Luminaire 4 Equivalence should always be confirmed by performing a photometric layout, due to the variability of performance requirements and application criteria HOW TO ORDER SERIES LUMINAIRE STYLE KCK201, KCK202, KCK203, KCK204, KCK205, KCK206, KCK207, KCK208, KCK209, KCK210, KCK211, KCK212, KCK215, KCK282 IES LIGHTING CLASSIFICATION III - Type 3 V - Type 5 7030 (30 emitters) SOURCE SSL - Solid State CCT 3K - 3000K 4K - 4000K PAINT COLOR GN - Federal Green BE - Blue GY - Gray BN - Brown BK - Black BZ - Bronze *Additional options available on website - - - (SSL) 7030 - - - OPTICAL OPTIONS P4FL - P4 Flat (No Lens) P4GS - P4 Glass Shallow Refractive Lens P4AS - P4 Acrylic Shallow Refractive Lens P4PS - P4 Polycarbonate Shallow Refractive Lens P4SA - P4 Glass Sag Non-Refractive Lens P4SH - P4 Glass Shallow Non-Refractive Lens WATTAGE LINE VOLTAGE 40, 60, 75, 100 120V (120-277V) 480V (347-480V)* *Select wattages available within this range, contact King Luminaire KING LUMINAIRE 1153 State Route 46N Jefferson, OH 44047 Phone: 1.800.268.7809 www.kingluminaire.com
CONVERSION DIRECTIONS LED CONVERSION KIT STEP 1 STEP 2 STEP 3 STEP 4 Select HID fixture for conversion to LED Unlatch and remove lens and gasket from shroud Rotate ballast plate clockwise and remove Connect LED driver assembly STEP 5 STEP 6 STEP 7 STEP 8 Rotate driver assembly counter clockwise to lock in place Place lens on hinge and apply new gasket to shroud Connect driver to LED engine Latch lens into place A Member of The StressCrete Group of Companies www.stresscretegroup.com KING LUMINAIRE 1153 State Route 46N Jefferson, OH 44047 Phone: 1.800.268.7809 www.kingluminaire.com