Instructions for Ordering This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, single slide models and styles offered within the Enviro line. For more specific parts information, please contact an authorized representative or consult the Factory s Customer Service. ASI Technologies reserves the right to discontinue any part and make design changes without notice. REPLACEMENT PARTS General Instructions for Ordering Door Parts Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed. Refer to the information tag on your door and record the: 1. Door model number 2. Job number 3. Door number 4. Manufacturing date 5. Electrical wiring diagram number Use part numbers referenced in this manual. If the item is not found in the manual, the product code on the back of the item is helpful. If your door has no information label, the approximate purchase date is helpful. Once you have gathered the information above, call: or Order Parts Online at: www.asidoors.com and follow the Parts link Manual Part Number: 17A247-101707 2007 ASI Technologies, Inc. Page 37
XP 2500 Manual & Power Door Identification Determining the Job Number, Model and Year of Manufacture of your door is necessary to provide quick and accurate parts identification. Each door has a label showing job number, model number and manufacturing date. The following is a description of labels and their locations. Product Label Manual Doors ASI TECHNOLOGIES, INC. Product Label Powered Doors ASI TECHNOLOGIES, INC. MILWAUKEE WISCONSIN MADE IN USA MILWAUKEE WISCONSIN MADE IN USA DOOR MODEL JOB NUMBER DOOR NUMBER DOOR MODEL JOB NUMBER DOOR NUMBER MFG. DATE INSPECTED BY MFG. DATE INSPECTED BY OPERATOR TYPE MODEL # WIRING DIAGRAM ID Tag Location HORSEPOWER VOLTAGE/PHASE HZ AMPERAGE PRODUCT LABEL PRODUCT LABEL ID Tag: XP 2500 Manual ID Tag: XP 2500 Power When ordering parts, have your ASI job number and door number available. Page 38 2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
Header Assemblies Job Number, Door Number and Manufacture Date Item # Part # Description 1 80D008 Header Assy, Single-Slide, Alum, Right Hand, Manual 2 80D009 Header Assy, Single-Slide, Alum, Left Hand, Manual 3 80D012 Header Assy, Single-Slide, Alum, Right Hand, Power 4 80D013 Header Assy, Single-Slide, Alum, Left Hand, Power Manual Part Number: 17A247-101707 2007 ASI Technologies, Inc. Page 39
XP 2500 Manual & Power Header Assembly, Manual, RH Part # 80D008 1 24B232 Header Assy, Manual, Rh Single-Slide, XP Door 1 2 24B024 Roller Truck Assy, Manual, S/Sld XP Door 1 3 15B017 Bulb / Blade Seal, Top 1 4 13A239 Cover, Aluminum Header 2 5 13B281 End Stop, Roller Truck, RH 1 6 13B1174 End Stop, Roller Truck, LH 1 7 11A054 Block, End Stop 2 8 11A159 Shim, Keeper Bar, Hdpe, XP Doors 1 9 13A276 Shim, Keeper Bar, XP Door 2 10 13B215 Keeper Bar 1 11 41A182 Washer, Flat, 1/4, Standard, Zn 2 12 41A061 Screw, 5/16-18 X 1.00, Hhcs, Zn 2 13 41A332 Nut, Hex, 5/16-18, Nylock, Zn 2 14 41A063 Washer, Flat, 3/8, Zn 2 15 41A298 Screw, 3/8-16 X 1.75, Hhcs, Zn 2 16 41A109 3/8-16 X 1.000, Hhcs, Zn 4 17 41A216 Nut, 3/8-16. Wzlk, Zn 4 18 41A542 Screw, #8 X.75, Sldr, Hex 4 19 41A158 Screw, #10 X.625, Ph Trsms, SS 4 20 11A086 Grommet,.875 ID 1 21 22A003 Junction Box, Weatherproof, 2-Gang 1 22 22A004 Cover, Electrical, Blank, 2-Gang 1 23 22A221 Bushing, Snap 2 Note: Items 20, 21, 22, & 23 are used on Freezer Option Only Job Number, Door Number and Page 40 2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
Header Assembly, Manual, LH Part # 80D009 1 24B262 Header Assy, Manual, LH Single-Slide, XP Door 1 2 24B024 Roller Truck Assy, Manual, S/Sld XP Door 1 3 15B017 Bulb / Blade Seal, Top 1 4 13A239 Cover, Aluminum Header 2 5 13B281 End Stop, Roller Truck, RH 1 6 13B1174 End Stop, Roller Truck, LH 1 7 11A054 Block, End Stop 2 8 11A159 Shim, Keeper Bar, Hdpe, XP Doors 1 9 13A276 Shim, Keeper Bar, XP Door 2 10 13B215 Keeper Bar 1 11 41A182 Washer, Flat, 1/4, Standard, Zn 2 12 41A061 Screw, 5/16-18 X 1.00, Hhcs, Zn 2 13 41A332 Nut, Hex, 5/16-18, Nylock, Zn 2 14 41A063 Washer, Flat, 3/8, Zn 2 15 41A298 Screw, 3/8-16 X 1.75, Hhcs, Zn 2 16 41A109 3/8-16 X 1.000, Hhcs, Zn 4 17 41A216 Nut, 3/8-16. Wzlk, Zn 4 18 41A542 Screw, #8 X.75, Sldr, Hex 4 19 41A158 Screw, #10 X.625, Ph Trsms, SS 4 20 11A086 Grommet,.875 ID 1 21 22A003 Junction Box, Weatherproof, 2-Gang 1 22 22A004 Cover, Electrical, Blank, 2-Gang 1 23 22A221 Bushing, Snap 2 Note: Items 20, 21, 22, & 23 are used on Freezer Option Only Job Number, Door Number and Manual Part Number: 17A247-101707 2007 ASI Technologies, Inc. Page 41
XP 2500 Manual & Power Header Assembly, Power, RH Part # 80D012 1 24B139 Header Assy, Machined, Power, RH, Mkt Door 1 2 24B023 Roller Truck Assy, Power, RH, XP Door 1 3 15B017 Bulb / Blade Seal, Top 1 4 13A239 Cover, Aluminum Header 2 5 13B281 End Stop, Roller Truck, RH 1 6 13B1174 End Stop, Roller Truck, LH 1 7 11A054 Block, End Stop 2 8 13A245 Riser Block, Idler Wheel, XP Door 1 9 24B075 Roller Wheel Idler Assy, XP Door 1 10 13B279 Bracket, Motor Mtg, RH, XP Door 1 11 23B044 Nord Sk172.1F-80L/4 Motor 1 12 50A129 Bushing, Drive 1 13 50A122 Sprocket, Drive 1 14 50A135 Belt, Single-Slide, XP Door 1 15 11A159 Shim, Keeper Bar, HDPE, XP Doors 1 16 13A276 Shim, Keeper Bar, XP Door 2 17 13B215 Keeper Bar 1 Note: Item 34 used on Freezer Option Only 18 41A364 Screw, 3/8-16 X 1.500 Slotted Fhms 2 19 41A216 Nut, 3/8-16. Wzlk, Zn 6 20 41A182 Washer, Flat, 1/4, Standard, Zn 2 21 41A061 Screw, 5/16-18 X 1.00, HHCS, Zn 2 22 41A332 Nut, Hex, 5/16-18, Nylock, Zn 2 23 41A109 3/8-16 X 1.000, HHCS, Zn 4 24 41A158 Screw, #10 X.625, PH TRSMS, SS 4 25 41A063 Washer, Flat, 3/8, Zn 2 26 41A298 Screw, 3/8-16 X 1.75, HHCS, Zn 2 27 41A542 Screw, #8 X.75, SLDR, Hex 4 28 41A119 Washer, Lock, 1/2, Reg Split 4 29 41A120 Nut, 1/2-13, Hex, Zn 2 30 41A388 Screw, 1/2-13 X 1.00, HHCS, Zn 2 31 22A003 Junction Box, Weatherproof, 2-Gang 1 32 22A004 Cover, Electrical, Blank, 2-Gang 1 33 11A086 Grommet,.875 ID 1 34 22A221 Bushing, Snap 2 Job Number, Door Number and Page 42 2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
Header Assembly, Power, LH Part # 80D013 1 24B260 Header Assy, Machined, Power, LH, Mkt Door 1 2 24B261 Roller Truck Assy, Power, LH, XP Door 1 3 15B017 Bulb / Blade Seal, Top 1 4 13A239 Cover, Aluminum Header 2 5 13B281 End Stop, Roller Truck, RH 1 6 13B1174 End Stop, Roller Truck, LH 1 7 11A054 Block, End Stop 2 8 13A245 Riser Block, Idler Wheel, XP Door 1 9 24B075 Roller Wheel Idler Assy, XP Door 1 10 13B1173 Bracket, Motor Mtg, Lh, XP Door 1 11 23B044 Nord Sk172.1F-80L/4 Motor 1 12 50A129 Bushing, Drive 1 13 50A122 Sprocket, Drive 1 14 50A135 Belt, Single-Slide, XP Door 1 15 11A159 Shim, Keeper Bar, HDPE, XP Doors 1 16 13A276 Shim, Keeper Bar, XP Door 2 17 13B215 Keeper Bar 1 Note: Item 34 used on Freezer Option Only 18 41A364 Screw, 3/8-16 X 1.500 Slotted FHMS 2 19 41A216 Nut, 3/8-16. Wzlk, Zn 6 20 41A182 Washer, Flat, 1/4, Standard, Zn 2 21 41A061 Screw, 5/16-18 X 1.00, HHCS, Zn 2 22 41A332 Nut, Hex, 5/16-18, Nylock, Zn 2 23 41A109 3/8-16 X 1.000, HHCS, Zn 4 24 41A158 Screw, #10 X.625, PH TRSMS, SS 4 25 41A063 Washer, Flat, 3/8, Zn 2 26 41A298 Screw, 3/8-16 X 1.75, HHCS, Zn 2 27 41A542 Screw, #8 X.75, SLDR, Hex 4 28 41A119 Washer, Lock, 1/2, Reg Split 4 29 41A120 Nut, 1/2-13, Hex, Zn 2 30 41A388 Screw, 1/2-13 X 1.00, HHCS, Zn 2 31 11A086 Grommet,.875 ID 1 32 22A003 Junction Box, Weatherproof, 2-Gang 1 33 22A004 Cover, Electrical, Blank, 2-Gang 1 34 22A221 Bushing, Snap 2 Job Number, Door Number and Manual Part Number: 17A247-101707 2007 ASI Technologies, Inc. Page 43
XP 2500 Manual & Power Roller Truck Assemblies 24B024, Manual RH/LH 24B023, Power RH, 24B261, Power LH 1 13B1148 BRACE, TROLLEY, SINGLE-SLIDE XP DOOR 1 2 55B824 TROLLEY OPTION, XP-IXP DOOR 2 3 13B1149 BELT BRACKET, RH & LH SLIDES 1 4 14A191 CLAMP PLATE, 8MM HTD BELT 1 5 41A061 SCREW, 5/16-18 x 1.00, HHCS, ZN 16 6 41A126 WASHER, FLAT, STD, 5/16, ZN 12 7 41A093 WASHER, LOCK, 5/16, ZN 16 8 41A092 HEX NUT, 5/16-18, ZN 12 9 16A115 HOLE PLUG, 302 S/S, 1-3/8" DIA. 6 Note: 24B023 (Power RH) Shown. For 24B024 Manual Roller Trucks, item #3, Belt Bracket, item #4, Clamp Plate, and related fasteners omitted. For 24B261 (Power LH), items # 3, #4 and related fasteners are installed on other end of assembly. Trolley Option, # 55B824. 1 24B022 TROLLEY ASSEMBLY, XP-IXP DOOR 1 2 24B298 TROLLEY ASSEMBLY, HEAVY DUTY, XP-IXP DOOR 1 Job Number, Door Number and Page 44 2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
Door Panel Assemblies 86D011F1, XP Door Assembly, <=96 HIC, Single-Slide, 2 Panel 86D012F1, XP Door Assembly, >96 <144 HIC, Single-Slide, 3 Panel 86D013F1, XP Door Assembly, >144 HIC, Single-Slide, 4 Panel 86D011F1 2-Panel <=96 HIC 86D012F1 3-Panel >96 <144 HIC 86D013F1 4-Panel >144 HIC Manual Part Number: 17A247-101707 2007 ASI Technologies, Inc. Page 45
XP 2500 Manual & Power Door Panel Assemblies Exploded View Job Number, Door Number and 1 19 16 11 2 12 3 3a 3b 11 12 4 13 5 5b 13 4 23 17 17a 15 21 10 18 14 22 6 9 8 7 24 20 19 Note: 3-Panel RH Door Assembly (86D012F1) Shown. Refer to BOM for part differences between door assemblies. Page 46 2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
Door Panel Assembies - Bill of Material 86D011F1, 2-Panel, RH - 86D011F2, 2-Panel, LH 86D012F1, 3-Panel, RH - 86D012F2, 3-Panel, LH 86D013F1, 4-Panel, RH - 86D013F2, 4-Panel, LH Job Number, Door Number and ITEM PART # DESCRIPTION 86D011 F1 QTY 86D011 F2 QTY 86D012 F1 QTY 86D012 F2 QTY 86D013 F1 QTY - 86D011F1 DOOR ASSY, <=96 HIC, S\SLD, RH, XP DOOR X - - - - - - 86D011F2 DOOR ASSY, <=96 HIC, S\SLD, LH, XP DOOR - X - - - - - 86D012F1 DOOR ASSY, >96 <=144 HIC, S\SLD, RH, XP DOOR - - X - - - - 86D012F2 DOOR ASSY, >96 <=144 HIC, S\SLD, LH, XP DOOR - - - X - - - 86D013F1 DOOR ASSY, >144 HIC, S\SLD, RH, XP DOOR - - - - X - - 86D013F2 DOOR ASSY, >144 HIC, S\SLD, LH, XP DOOR - - - - - X 86D013 F2 QTY 1 14B094 PANEL CLIP, TOP, XP DOOR 1 1 1 1 1 1 2 13A274 BACKING PLATE, UPPER, XP DOOR 1 1 1 1 1 1 3 32B022 PANEL, TOP, >96 <=144 HIC, S\SLD, XP DOOR - - 1 1 - - 3a 32B023 DOOR PANEL, TOP, <=96 HIC, S\SLD, XP DOOR 1 1 - - - - 3b 32B024 PANEL, TOP, >144 HIC, S\SLD, XP DOOR - - - - 1 1 4 14B089 PANEL CLIP, HORIZONTAL, SINGLE-SLIDE, XP-IXP DOOR 1 1 2 2 3 3 5 32B021 PANEL, CENTER, >96 <=144 HIC, S\SLD, XP DOOR - - 1 1 - - 5b 32B025 PANEL, CENTER, >144 HIC, S\SLD, XP DOOR - - - - 2 2 6 32B020 DOOR PANEL, BOTTOM, S\SLD, XP DOOR 1 1 1 1 1 1 7 14B095 PANEL CLIP, BOTTOM, XP-IXP DOOR 1 1 1 1 1 1 8 15A026 GASKET, BOTTOM, 9", SINGLE-SLIDE, XP DOOR 1 1 1 1 1 1 9 14B046 EXTRUSION, DOOR BTM, SINGLE-SLIDE XP DOOR 1 1 1 1 1 1 10 13B1269 DOOR MOUNT, SPRING BRACKET 1 1 1 1 1 1 11 14B088 EXTRUSION, TENSION ROD, SINGLE-SLIDE, XP DOOR 2 2 2 2 2 2 12 24B271 ROD ASSY, SINGLE-SLIDE, XP DOOR 2 2 2 2 2 2 13 14B091 PANEL CLIP, SIDE, SINGLE-SLIDE, XP DOOR 2 2 2 2 2 2 14 16B756 OUTER PULL HANDLE, CHROME 1 1 1 1 1 1 15 16A760 HANDLE, TEAR DROP, PLASTIC 1 1 1 1 1 1 16 16B038 ROD END, PANEL, XP-IXP DOOR 2 2 2 2 2 2 17 11A160 WEDGE, RH, ROLLER WHEEL, XP DOOR 1-1 - 1-17a 11A158 WEDGE, LH, ROLLER WHEEL, XP DOOR - 1-1 - 1 18 22A277 Bushing, Snap, Heyco # 2017, SB 375-281 2 2 2 2 2 2 19 41A119 WASHER, LOCK, 1/2, REG SPLIT 4 4 4 4 4 4 20 41A200 NUT, 1/2-20, HEX, ZN 2 2 2 2 2 2 21 41A489 SCREW, 1/4-20 x.750, SL PHMS, ZN 2 2 2 2 2 2 22 41A015 SCREW, 1/4-20 X 1.00 PH OHMS SS 4 4 4 4 4 4 23 41A158 SCREW, #10 x.625, PH TRSMS, SS 9 9 9 9 9 9 24 22A260 HEAT TAPE (Freezers Only) CONSULT FACTORY Manual Part Number: 17A247-101707 2007 ASI Technologies, Inc. Page 47
XP 2500 Manual & Power Padlock Hasp Assembly 24C042F1, Manual, RH 24C042F2, Manual, LH 24C042F3, Power, RH w/ Electric Cutout Assembly 24C042F4, Power, LH w/ Electric Cutout Assembly Item Part No. Description 1 24C041F1 Assembly, padlock hasp & swing arm, RH 24C041F2 Assembly, padlock hasp & swing arm, LH 2 13B110 Shroud 3 41A518 Screw, #8 32 2", SL, PHMS 4 17A005 Label, padlock hasp body 5 13A076 Mounting block, limit switch 6 41A519 Screw, #8 32 1 /2", SL, FHM 6 Job Number, Door Number and 1 10 5 8 The following are on power operated models only 7 23A018 Cutout switch 8 22A038 Cord grip 9 41A517 Screw, #8 32 1", SL, RHMS 10 22A037 Grommet, #Z 3190 Face Frame Assembly & Gasket 76B001F1, Face-Frame, XP Door, <=96 HIC 76B001F2, Face-Frame, XP Door, >96 <=120 HIC 76B001F3, Face-Frame, XP Door, >120 <=144 HIC 76B001F4, Face-Frame, XP Door, >144 HIC 7 9 2 TO LOCK: LIFT ARM UP AND SWING OUT WHEN NOT IN USE: SWING ARM BACK AND DOWN INTO NOTCH 4 3. - 76B001 ASSY, FACE FRAME, XP DOOR - 1 14B090 EXTRUSION, FACE FRAME, MACHINED, XP DOOR 1 2 14B187 EXTRUSION,FACE FRAME, CUT, XP DOOR 1 3 15B016 BULB / BLADE SEAL, FACE FRAME 1 4 41A080 WASHER, FLAT STD, #10, ZN AS REQ. 5 41A232 SCREW, #10 X.75, PH TRSMS,SS AS REQ. 6 22A260 HEAT TAPE (Freezer Only) AS REQ. Page 48 2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
Floor Hardware 1 24B274 ASSY, ROLLER GUIDE, LEAD EDGE, XP DOOR 1 2 24B275 ASSY, ROLLER GUIDE, TRAILING EDGE, XP DOOR 1 3 41A503 BOLT, 1/2-13 x 1.50, CARRIAGE, ZN 4 4 41A043 WASHER, FLAT, 1/2, STANDARD, ZN 8 Job Number, Door Number and Manufacture Date 3 4 3 4 2 Pull Station (Optional) Item Part No. Description 1 24B102F1 Ceiling pull switch, unheated 24B102F2 Ceiling pull switch, heated 1 1 Push Buttons (Optional) Item Part No. Description 1 24B029F1 Push button station, unheated 2 24B029F2 Push button station, heated 1 2 Radio Control System (Optional) Item Part No. Description 23A183 Receiver, radio control 23A184 Transmitter, radio control Job Number, Door Number and Manual Part Number: 17A247-101707 2007 ASI Technologies, Inc. Page 49
XP 2500 Manual & Power Motion Detector (Optional) Item Part No. Description 23A158 Auto microwave detector 13B335 Bracket 17C177 Installation guide Loop Detector (Optional) Job Number, Door Number and Item Part No. Description Item Part No. Description 23A019 Loop detector, 24 VAC 416A 7 22A085 Wire, 14 gage, black, 7 strand #XHHW 23A160 Embedding sealer 17C174 Installation guide, loop detector Page 50 2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
Control Panel Assembly 18D271-208/230V 18D272-460V Item Part No. Description 1 23b102 Drive, Variable Frequency, 230V 1 23B103 Drive, Variable Frequency, 460V 2 23B104 Brake Resistor, 230V 2 23B105 Brake Resistor, 230V 3 23B101 Controller, w/display (Not Shown) 4 23B107 Transformer, 100VA 5 23B108 Contactor, 3-Phase 6 23B109 Power Supply, 24VDC 7 23B110 Overload, Thermal 8 23B279 Cable, Mod-Bus (Not Shown) 2 7 Job Number, Door Number and 5 1 4 6 Manual Part Number: 17A247-101707 2007 ASI Technologies, Inc. Page 51