Block mounting filter, for vertical flange-mounting RE 51417/12.1 Replaces: 7.1 1/18 Type 45PBFN4 to 1; 45PBF13, 15 Size according to DIN 2455: 4 to 1 Additional sizes: 13, 15 Nominal pressure 45 bar [653 psi] Connection up to DN 4 Operating temperature 1 C to 1 C [14 F to 212 F] Filter_75_d Table of contents Content Page Features 1 Ordering code 2 Standard types 3 Ordering code: electronic switching element for maintenance indicator 4 Mating connectors according to IEC 6947-5-2 4 Symbols 5 Function, section 6 Technical data 7, 8 Characteristic curves 9 12 Unit dimensions 13, 14 Maintenance indicator 15 Spare parts 16 Installation, commissioning, maintenance 17 Quality and standardization 18 Features Special highly efficient filter media Adsorption of very fine particles across a broad pressure differential range High dirt holding capacity thanks to large specific filter area Good chemical resistance of the filter elements High collapse resistance of the filter elements (e.g. in case of cold start) Filter ratings of 3 μm to 1 μm By default equipped with mechanical optical maintenance indicator with memory function Flow-optimized design due to 3D computer-supported design
2/18 Bosch Rexroth AG Hydraulics 45PBFN4-1; 45PBF13, 15 RE 51417/12.1 Ordering code of the filter 45 PBF V5, Pressure 45 bar [653 psi] = 45 Block mounting filter, For vertical flange-mounting = PBF Filter element According to DIN 2455 = N Size PBFN = 4 63 1 16 25 4 63 1 PBF = 13 15 Filter rating in µm nominal Stainless steel wire mesh, cleanable G1, G25, G4, G1 = G absolute (ISO 16889) Micro glass, not cleanable H3XL, H6XL, H1XL, H2XL = H XL Pressure differential Max. admissible pressure differential of the filter element 3 bar [435 psi], with bypass valve 7 bar [12 psi] = A 33 bar [4786 psi], without bypass valve = B Element design Standard adhesive T = 1 C [212 F] = Standard material = Complementary details without = No complementary details A1 = Connection nominal width 32 (size 63 1) Seal M = NBR seal V = FKM seal Maintenance indicator V5, = Maintenance indicator, optical specify switching pressure 5. bar [72.5 psi] Order example: 45PBFN63-H3XLB-V5,-M Material no.: R92823332 Further versions (filter materials, connections,...) are available at request. of the filter element 2. Filter element Design = 2. Size PSFN = 4 63 1 16 25 4 63 1 PSF = 13 15 Filter rating in µm nominal Stainless steel wire mesh, cleanable G1, G25, G4, G1 = G absolute (ISO 16889) Micro glass, not cleanable H3XL, H6XL, H1XL, H2XL = H XL Pressure differential Max. admissible pressure differential of the filter element 3 bar [435 psi], with bypass valve 7 bar [12 psi] = A 33 bar [4786 psi], without bypass valve = B Seal M = NBR seal V = FKM seal Bypass valve = at filter element always Element design = Standard adhesive T = 1 C [212 F] = Standard material Order example: 2.63 H3XL-B--M Material no.: R928678
RE 51417/12.1 45PBFN4-1; 45PBF13, 15 Hydraulics Bosch Rexroth AG 3/18 Standard types NBR seal, without bypass, flow specifications for ν = 3 mm 2 /s Block mounting filter 45PFB(N), filter rating 3 μm Type Flow in l/min [gpm] with Δp = 1.5 bar [21.8 psi] 1) Material no. Filter Material no. Replacement element 45PBFN4-H3XLB-V5,-M 28 [7.4 gpm] R92823331 R9286654 45PBFN63-H3XLB-V5,-M 37 [9.8 gpm] R92823332 R928678 45PBFN1-H3XLB-V5,-M 42 [11.1 gpm] R92823333 R9286762 45PBF13-H3XLB-V5,-M 8 [21.1 gpm] R92823334 R9282231 45PBF15-H3XLB-V5,-M 94 [24.8 gpm] R92823335 R92822319 45PBFN16-H3XLB-V5,-M 16 [42.3 gpm] R92823336 R9286816 45PBFN25-H3XLB-V5,-M 225 [59.4 gpm] R92823337 R928687 45PBFN4-H3XLB-V5,-M 26 [68.7 gpm] R92823338 R9286924 45PBFN63-H3XLB-V5,-M 35 [92.5 gpm] R92823339 R9286978 45PBFN1-H3XLB-V5,-M 38 [1.4 gpm] R9282334 R928732 Block mounting filter 45PFB(N), filter rating 6 μm Type Flow in l/min [gpm] with Δp = 1.5 bar [21.8 psi] 1) Material no. Filter Material no. Replacement element 45PBFN4-H6XLB-V5,-M 38 [1. gpm] R92823411 R9286655 45PBFN63-H6XLB-V5,-M 43 [11.4 gpm] R92823412 R928679 45PBFN1-H6XLB-V5,-M 48 [12.7 gpm] R92823413 R9286763 45PBF13-H6XLB-V5,-M 1 [26.4 gpm] R92823414 R92822311 45PBF15-H6XLB-V5,-M 115 [3.4 gpm] R92823415 R9282232 45PBFN16-H6XLB-V5,-M 21 [55.5 gpm] R92823416 R9286817 45PBFN25-H6XLB-V5,-M 25 [66. gpm] R92823417 R9286871 45PBFN4-H6XLB-V5,-M 27 [71.3 gpm] R92823418 R9286925 45PBFN63-H6XLB-V5,-M 38 [1.4 gpm] R92823419 R9286979 45PBFN1-H6XLB-V5,-M 42 [111. gpm] R9282342 R928733 Block mounting filter 45PFB(N), filter rating 1 μm Type Flow in l/min [gpm] with Δp = 1.5 bar [21.8 psi] 1) Material no. Filter Material no. Replacement element 45PBFN4-H1XLB-V5,-M 43 [11.4 gpm] R92823491 R9286656 45PBFN63-H1XLB-V5,-M 48 [12.7 gpm] R92823492 R928671 45PBFN1-H1XLB-V5,-M 52 [13.7 gpm] R92823493 R9286764 45PBF13-H1XLB-V5,-M 11 [29.1 gpm] R92823494 R92822312 45PBF15-H1XLB-V5,-M 125 [33. gpm] R92823495 R92822321 45PBFN16-H1XLB-V5,-M 24 [63.4 gpm] R92823496 R9286818 45PBFN25-H1XLB-V5,-M 26 [68.7 gpm] R92823497 R9286872 45PBFN4-H1XLB-V5,-M 28 [74. gpm] R92823498 R9286926 45PBFN63-H1XLB-V5,-M 4 [15.7 gpm] R92823499 R928698 45PBFN1-H1XLB-V5,-M 45 [118.9 gpm] R928235 R928734 1) Measured pressure differential across filter and measuring equipment according to ISO 3968. The measured pressure differential at the maintenance indicator is lower.
4/18 Bosch Rexroth AG Hydraulics 45PBFN4-1; 45PBF13, 15 RE 51417/12.1 Ordering code: Electronic switching element for maintenance indicator ABZ F V 1X DIN Rexroth plant construction accessories Filter Maintenance indicator Electronic switching element with 1 switching point (changeover) round plug-in connection M12x1 = E1SP-M12X1 Electronic switching element with 2 switching points (normally open/ normally closed), 75 %, 1 %, round plug-in connection M12x1, 3 LED = E2SP-M12X1 Electronic switching element with 2 switching points (normally open/ normally closed), 75 %, 1 %, signal suppression until 3 C round plug-in connection M12x1, 3 LED = E2SPSU-M12X1 DIN = Mark for DIN version Component series 1X = Component series 1 to 19 (1 to 19; identical installation and connection dimensions) Electronic switching element ABZFV-E1SP-M12X1-1X/-DIN ABZFV-E2SP-M12X1-1X/-DIN ABZFV-E2SPSU-M12X1-1X/-DIN Material no. R9125339 R912534 R9125341 Order example: Block mounting filter with mechanical optical maintenance indicator for p nom. = 45 bar [6527 psi] without bypass valve, size 63, with filter element 1 μm and electronic switching element M12x1 with 1 switching point for hydraulic fluid mineral oil HLP according to DIN 51524. Filter: 45PBFN63-H1XLB-V5,-M Material number: R92823492 Maintenance indicator: ABZFV-E1SP-M12X1-1X/-DIN Material number: R9125339 Mating connectors according to IEC 6947-5-2 (dimensions in mm [inch]) For electronic switching element with round plug-in connection M12 x 1 Mating connector for K24 4-pin, M12 x 1 with screw connection, cable gland Pg9. Material no. R931155 M12 x 1 [.77] Ø19,6 Mating connector for K24-3m 4-pin, M12 x 1 with potted-in PVC cable, 3 m long. Line diameter: 4 x.34 mm 2 Core marking: 1 2 3 4 Material no. R964381 Brown White Blue Black For more round plug-in connections, see data sheet 86. 54 [2.12] 4 [1.63] M12 x 1 Ø19,6 [.77]
RE 51417/12.1 45PBFN4-1; 45PBF13, 15 Hydraulics Bosch Rexroth AG 5/18 Symbols Switching element Plug-in connector 3( ) 2 4 Block mounting filter A ABZFV-E1SP-M12X1-1X/-DIN 1(+) Switching element Plug-in connector B A Electronic switching element for maintenance indicator Circuit diagram drawn in plugged condition at temp. > 3 C (op. mode) K2 1% 3 C / 2 C K1 On / Off 75% S1 75% S2-1% K1 K2 Switching point 1 % LED red Switching point 75 % LED yellow Stand-by LED green 2 4 1(+) 3( ) ABZFV-E2SPSU-M12X1-1X/-DIN B Switching element Plug-in connector Circuit diagram drawn in elongated state (op. mode) Switching point 1 % 1% LED red 2 75% 4 Switching point 75 % LED yellow 1(+) Stand-by LED green 3( ) ABZFV-E2SP-M12X1-1X/-DIN
6/18 Bosch Rexroth AG Hydraulics 45PBFN4-1; 45PBF13, 15 RE 51417/12.1 Function, section Block mounting filters are suitable for direct attachment in pump blocks and manifolds. They are installed upstream control units or controllers to be protected. They basically consist of filter head (1), a screwable filter bowl (2), filter element (3) as well as mechanical optical maintenance indicator (4). In case of filters with low-pressuredifferential-stable filter elements (= code letter pressure differential A), there is also an assembled bypass valve (5). Via port I, the hydraulic fluid reaches the filter element (3) where it is cleaned. The dirt particles filtered out settle in the filter bowl (2) and in the filter element (3). Via port, the filtered hydraulic fluid enters the hydraulic circuit. The filter housing and all connection elements are designed so that pressure peaks - as they may e.g. occur in case of the abrupt opening of large control valves due to the accelerated fluid weight - can be securely absorbed. As of size 16, the standard equipment comprises an oil drain plug (7). With size 1, the filter bowl has a two-part design. Basically, the filter is equipped with mechanical optical maintenance indicator (4). The electronic maintenance indicator is connected via the electronic switching element with 1 or 2 switching points (6), which has to be ordered separately. The electronic switching element is attached to the mechanical optical maintenance indicator and held by means of a locking ring. 5 4 6 1 2 3 I 7
RE 51417/12.1 45PBFN4-1; 45PBF13, 15 Hydraulics Bosch Rexroth AG 7/18 Technical data (For applications outside these parameters, please consult us!) general Installation position Vertical Ambient temperature range C [ F] 3 to +1 [ 22 to +212] Weight Size 4 63 1 13 15 kg [lbs] 5 [11] 5.5 [12.1] 6.4 [14.1] 11.9 [26.2] Weight Size 16 25 4 63 1 kg [lbs] 15.9 [35.1] Material Filter head GGG Filter bowl Steel Optical maintenance indicator Brass Electronic switching element Plastic PA6 16.5 [36.3] 19.9 [43.8] 37.5 [82.5] 12.9 [28.4] 48 [16] hydraulic Maximum operating pressure bar [psi] 45 [653] Hydraulic fluid temperature range C [ F] 1 to +1 [+14 to +212] (shortly 3 [ 22]) Fatigue strength according to ISO 1771 Load cycles > 1 6 with max. operating pressure Cracking pressure of the bypass valve bar [psi] 7 ±.5 [1 ± 7] Type of pressure measurement of the maintenance indicator Differential pressure Response pressure of the maintenance indicator bar [psi] 5 ±.5 [72 ± 7] electrical (electronic switching element) Electrical connection Round plug-in connection M12 x 1, 4-pin Contact load, direct voltage A max. 1 Voltage range E1SP-M12x1 V DC/AC max. 15 E2SP V DC 1 to 3 Max. switching power with resistive load 2 VA; 2 W; (7 VA) Switching type E1SP-M12x1 Changeover E2SP-M12x1 Normally open contact at 75 % of the response pressure, normally closed contact at 1 % of the response pressure E2SPSU-M12x1 Normally open contact at 75 % of the response pressure, normally closed contact at 1 % of the response pressure Signal interconnection at 3 C [86 F], return switching at 2 C [68 F] Display via LEDs in the electronic switching element E2SP... Stand-by (LED green); 75 % switching point (LED yellow); 1 % switching point (LED red) Protection class according to EN 6529 IP 65 For direct voltage above 24 V, a spark extinguishing is to be planned to protect the switching contacts. Weight Electronic switching element: with round plug-in connection M12 x 1 kg [lbs].1 [.22]
8/18 Bosch Rexroth AG Hydraulics 45PBFN4-1; 45PBF13, 15 RE 51417/12.1 Technical data (For applications outside these parameters, please consult us!) Filter element Glass fiber paper H..XL Single-use element on the basis of inorganic fiber Filtration ratio according to ISO 16889 up to Δp = 5 bar [72.5 psi] Achievable oil cleanliness according to ISO 446 [SAE-AS 459] H2XL β 2 (c) 2 19/16/12 22/17/14 H1XL β 1 (c) 2 17/14/1 21/16/13 H6XL β 6 (c) 2 15/12/1 19/14/11 H3XL β 5 (c) 2 13/1/8 17/13/1 Admissible pressure differential A bar [psi] 3 [435] B bar [psi] 33 [4786] Seal material for hydraulic fluids Mineral oil Ordering code Mineral oil HLP according to DIN 51524 M Flame-resistant hydraulic fluids Ordering code Emulsions HFA-E according to DIN 2432 M Synthetic water solutions HFA-S according to DIN 2432 M Water solutions HFC according to VDMA 24317 M Phosphoric acid esters HFD-R according to VDMA 24317 V Organic esters HFD-U according to VDMA 24317 V Fast biodegradable hydraulic fluids Ordering code Triglycerides (rape seed oil) HETG according to VDMA 24568 M Synthetic esters HEES according to VDMA 24568 V Polyglycols HEPG according to VDMA 24568 V
Hydraulics Bosch Rexroth AG RE 51417/12.1 45PBFN4-1; 45PBF13, 15 Characteristic curves (measured with HLP46, according to ISO 3968) Specific weight: <.9 kg/dm3 Dp-Q characteristic curves for complete filters recommended initial Dp for design = 1.5 bar Size 4 1, 1 [2] 2 [4] 3 [6] 4 [8] 1, 5 Size 63 2, [12] 1 [2] Size 1 2, 1, 1 [2] 2 [4] 3 [6] 4 [8] Size 13 1, Size 15 1, 25 5 75 1 125 [3] [12] 2 4 6 8 1 [8] 5 [12] [35] 15 Size 16 2, [6] 4 5 [4] 3 2, 2, 2 H3XL A proper filter design is enabled by our computer program BRFilterSelect. 14 mm2/s [649 SUS] 68 mm2/s [315 SUS] 3 mm2/s [142 SUS] Oil viscosity: 2, 9/18 1, 4 8 12 [3] 16 [4] 2 [5]
1/18 45PBFN4-1; 45PBF13, 15 RE 51417/12.1 Bosch Rexroth AG Hydraulics Characteristic curves (measured with HLP46, according to ISO 3968) Specific weight: <.9 kg/dm3 Dp-Q characteristic curves for complete filters recommended initial Dp for design = 1.5 bar A proper filter design is enabled by our computer program BRFilterSelect. 14 mm2/s [649 SUS] 68 mm2/s [315 SUS] 3 mm2/s [142 SUS] Oil viscosity: Size 25 1, 5 1 [3] 15 [4] 2 [5] Size 4 2, 2, 1, 25 [6] 1 1, 1 2 [4] [6] 3 [8] 4 [1] [4] 3 [6] 4 [8] [1] 5 [12] Size 1 2, 2 Size 63 2, H3XL 1, 1 2 [4] [6] 3 4 5 [8] [1] [12] [14] 6
Characteristic curves (measured with HLP46, according to ISO 3968) Specific weight: <.9 kg/dm3 Dp-Q characteristic curves for complete filters recommended initial Dp for design = 1.5 bar Size 4 1, 1 [2] 2 [4] [6] 3 [8] 4 5 [12] Size 63 2, 1, 6 [14] 1 2 [2] [4] 1, 2 4 6 8 1, Size 15 1, 25 5 75 1 125 [3] [14] 25 5 75 1 125 [3] 15 [35] [12] [35] 15 Size 16 2, 6 [8] 5 Size 13 2, [6] 4 2, 3 Size 1 2, H1XL A proper filter design is enabled by our computer program BRFilterSelect. 14 mm2/s [649 SUS] 68 mm2/s [315 SUS] 3 mm2/s [142 SUS] Oil viscosity: 2, 11/18 Hydraulics Bosch Rexroth AG RE 51417/12.1 45PBFN4-1; 45PBF13, 15 1, 4 8 12 [3] 16 [4] 2 [5]
12/18 45PBFN4-1; 45PBF13, 15 RE 51417/12.1 Bosch Rexroth AG Hydraulics Characteristic curves (measured with HLP46, according to ISO 3968) Specific weight: <.9 kg/dm3 Dp-Q characteristic curves for complete filters recommended initial Dp for design = 1.5 bar A proper filter design is enabled by our computer program BRFilterSelect. 14 mm2/s [649 SUS] 68 mm2/s [315 SUS] 3 mm2/s [142 SUS] Oil viscosity: Size 25 1, 5 1 15 [3] [4] 2 [5] Size 4 2, 2, 1, 25 [6] 1 1, 1 2 [4] [6] 3 4 5 [8] [1] [12] [14] [4] 3 [6] 4 [8] [1] 6 Size 1 2, 2 Size 63 2, H1XL 1, 1 2 [4] [6] 3 4 5 [8] [1] [12] [14] 6
RE 51417/12.1 45PBFN4-1; 45PBF13, 15 Hydraulics Bosch Rexroth AG 13/18 Unit dimensions size 4 to size 15 (dimensions in mm [inch]) Size 4 to 1 B1 Size 13 to 15 C3 C4 B1 C3 C4 A1 A3 A2 A4 C8 B3 C1 C5 C6 C7 Ø8,5 [Ø.33] A3 A1 B3 C1 C5 C6 C7 C2 B2 A2 A4 C8 7/16-14 UNC B5 57 [2.24] C2 B2 B5 B4 Inlet 14 [.55] B4 61[2.4] Ø9 [Ø.35] Inlet Type 45 Content in l PBF(N) [US gal] 4.25 [.6] 26 [8.11] 63.36 [.9] 27 [1.6] 1.55 [.14] 36 [14.2] 13.95 [.25] 331 [13.] 15 1.15 [.3] 382 [15.] Type 45 PBF(N) 4 63 1 13 15 A1 A2 A3 1) A4 B1 B2 B3 Ø B5 C1 C2 C3 Ø 6 [2.36] 1) Servicing height for filter replacement 118 [4.65] 1 [3.94] 76 [2.99] 11 [4.33] 5 [1.97] 64 [2.52] 112 [4.41] 153 [6.3] 12 [4.72] 98 [3.86] 115 [4.53] 11 [4.33] 92 [3.62] 129 [5.8] C4 Ø B4 C5 C6 C7 C8 89 [3.5] 31.8 [1.25] 25.3 [.99] 17.5 [.69] 48.5 [1.91] 31.6 [1.24] 27.6 [1.9] 4 [.16] 9 [3.54] 86 [3.39] 28.6 [1.13] 21 [.83] 45 [1.77] 38 [1.5] 33 [1.3] 5 [.2]
14/18 Bosch Rexroth AG Hydraulics 45PBFN4-1; 45PBF13, 15 RE 51417/12.1 Unit dimensions size 16 to size 1 (dimensions in mm [inch]) Size 16 to 4 B1 Size 63 to 1 C3 C4 B1 C3 C4 A1 A2 A4 A5 B3 A3 C8 C1 C5 C6 C7 Ø6; 22 [Ø6;.87 deep] B5 A1 21,4 [.84] C2 B2 A3 A2 A5 A4 NW32 C8 C1 C5 C6 C7 Ø6; 22 B3 [Ø6;.87 deep] NW4 C8 11,6 [4] C1 C5 C6 C7 Ø6; 22 [Ø6;.87 deep] B4 C9 C1 [Ø.45] Ø1 1) Servicing height for filter replacement B5 C9 B4 Type 45 Content in l A1 A2 A3 1) A4 A5 B1 B2 B3 B4 B5 PBF(N) [US gal] 16 1.6 [.42] 32 [12.6] 25 2.2 [.58] 41 [16.1] 168 [6.61] 12 [4.72] 13 [4.6] 11 [4.33] 114 [4.49] 137 [5.39] C1 [Ø.45] Ø1 21,4 [.84] C2 B2 4 3.5 [.92] 56 [22.5] 63 5. [1.32] 65 [23.82] 16 [6.3] 22 125 [.87] [4.92] 14 [5.51] 1 6.5 [1.72] 843 [33.2] 65 [25.6] 19 [7.48] 25 [8.7] 12 [4.72] 14 [5.51] A1 63 5. [1.32] 65 [23.82] 16 [6.3] 14 [5.51] A1 1 6.5 [1.72] 843 [33.2] 65 [25.6] 19 [7.48] Type 45 PBF(N) 16 25 4 63 1 A1 63 A1 1 C1 C2 C3 Ø 84.1 [3.31] 96.8 [3.81] Inlet Filter housing for filter elements in accordance with DIN 2455 and according to BR standard C4 Ø Inlet B5 C9 B4 C1 [Ø.51] Ø13 12,7 [.5] 152 [5.98] C2 B2 6 [2.36] C5 C6 C7 C8 C9 C1 41 [1.61] 3 [1.18] 67.4 [2.65] 5.7 [1.99] 3.7 [1.21] 2 [.79] 16.7 [.66] 54.3 [2.14] 4 [1.57] 72.4 [2.85] 63.5 [2.5] 38.5 [1.52] 25 [.98] 11.7 [.46] 41 [1.61] 3 [1.18] 67.4 [2.65] 5.7 [1.99] 3.7 [1.21] 2 [.79] 16.7 [.66] Inlet 42.5 [1.66]
RE 51417/12.1 45PBFN4-1; 45PBF13, 15 Hydraulics Bosch Rexroth AG 15/18 Maintenance indicator (dimensions in mm) 8 [3.17] 6 18 [.71] 4 2 3 5 76,5 36 [1.42] SW27 [1.6 A/F] p 2 p 1 >p 2 25 [.98] 7 1 M2x p 1 4 [1.58] [3.] 1 Mechanical optical maintenance indicator; max. tightening torque M A max = 5 Nm [36.88 lb-ft] 2 Switching element with locking ring for electrical maintenance indicator (can be rotated by 36 ); Plug-in connection M12x1 or according to DIN EN 17521-84 3 Housing with three LEDs: 24 V = Green: Stand-by Yellow: Switching point 75 % Red: Switching point 1 % 4 Optical indicator bistable 5 Round connector M12x1, 4-pin 6 Locking ring 7 Name plate Notes: Presentation contains mechanical optical maintenance indicator (1) and electronic switching element (2). Round plug-in connection M12x1 (5) For connection e.g. to ABZFV-E1SP-M12x1-1X/-DIN (see page 17). Switching elements with increased switching power at request.
16/18 Bosch Rexroth AG Hydraulics 45PBFN4-1; 45PBF13, 15 RE 51417/12.1 Spare parts Mechanical optical maintenance indicator ABZ F V HV5 1X DIN Rexroth plant construction accessories Filter Maintenance indicator Mechanical optical maintenance indicator for high-pressure filters switching point 5 bar [72 psi] = HV5 DIN = Mark for DIN and SAE version Seal material M = NBR seal V = FKM seal Component series 1X = Component series 1 to 19 (1 to 19; identical installation and connection dimensions) Mechanical optical maintenance indicator ABZFV-HV5-1X/M-DIN Material no. R9125313 Seal kit Seal kit Type 45PBF Size Size 4-1 = N4-1 Size 13-15 = 13-15 Size 16-4 = N16-4 Size 63 = N63 Size 1 = N1 Size 63, port A1 = N63-A1 Size 1, port A1 = N1-A1 D 45PBF M = V = Seal NBR seal FKM seal Seal kit SEAL KIT D45PBFN4-1-M SEAL KIT D45PBF13-15-M SEAL KIT D45PBFN16-4-M SEAL KIT D45PBFN63-M SEAL KIT D45PBFN1-M Material no. R9615214 R9615212 R9615216 R9615218 R961522
RE 51417/12.1 45PBFN4-1; 45PBF13, 15 Hydraulics Bosch Rexroth AG 17/18 Installation, commissioning and maintenance Installation of the filter Verify operating pressure with name plate information. Remove blanking plugs from filter inlet and outlet, mount filter at the manifold without tension stress considering flow direction (direction arrows) and servicing height of the filter element. The filter must preferably be installed with the filter bowl (2) downward. The maintenance indicator must be arranged in a well visible way. Connection of the electrical maintenance indicator Basically, the filter is equipped with mechanical optical maintenance indicator (4). The electronic maintenance indicator is connected via the switching element (6) with 1 or 2 switching points, which is attached to the mechanical optical maintenance indicator and held by means of the locking ring. When must the filter element be exchanged or cleaned respectively? Upon start-up in cold condition, the red pushbutton of the optical maintenance indicator (4) may jump out and an electrical signal is output via the switching element (6). Only push the red pushbutton in again after the operating temperature has been reached. If it jumps out again immediately or if the electrical signal has not gone out at operating temperature, the filter element must be exchanged or cleaned respectively after the end of the shift. Element exchange Switch off the system and discharge the filter on the pressure side. Screw off the filter bowl (2) or the floor (size 1) by anticlockwise rotation. Clean the filter housing in a suitable medium. Remove the filter element (3) from the centering spigot in the filter head by turning it slightly Check the seal ring and the support ring in the filter bowl for position and damage. If necessary, these parts are to be renewed. Replace filter elements H XL, clean the filter element with material G. The efficiency of the cleaning process depends on the characteristics of contamination and the final pressure drop prior to servicing / cleaning the filter element. If the pressure differential after the filter element exchange exceeds 5 % of the value before the filter element exchange, the G element also needs to be replaced. Check whether the type designation or material number on the replacement element corresponds to the type designation/material number on the name plate of the filter. Install replaced or cleaned filter element on the spigot again by slightly turning it. Now screw in the filter bowl or floor to stop. Then turn out the filter bowl by 1/8 to 1/2 turn so that the filter bowl is not stuck due to the pressure pulsation and can be easily loosened in case of maintenance works.
18/18 Bosch Rexroth AG Hydraulics 45PBFN4-1; 45PBF13, 15 RE 51417/12.1 Quality and standardization The block mounting filters for hydraulic applications according to 51417 are pressure holding equipment according to article 1, section 2.1.4 of the pressure equipment directive 97/23/ EC (PED). However, on the basis of the exception in article 1, section 3.6 of the PED, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19). They do not receive a CE mark. Use in explosive areas according to directive 94/9/EC (ATEX) The block mounting filters according to 51417 are no equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. When using the block mounting filters according to 51417 in explosive areas, potential equalization has to be ensured. According to DIN EN 52, the electrical maintenance indicators are simple, electrical operating equipment not having own voltage sources. This simple, electrical operating equipment may - according to DIN EN 679-14 - in intrinsically safe electrical circuits (EEx ib] be used in systems for device group II, category 2G (zone 1) and category 3G (zone 2) without marking and certification. The operating equipment is assigned to explosion group II B and temperature class T5. Possible circuit according to DIN EN 679-14 Related operating equipment Explosive area, zone 1 I1 U1 EX ib Intrinsically safe operating equipment With electrical maintenance indicators with two switching points, switching units with two intrinsically safe input circles must be used. Bosch Rexroth AG Hydraulics Zum Eisengießer 1 97816 Lohr am Main, Germany Phone +49 () 93 52 / 18- Fax +49 () 93 52 / 18-23 58 documentation@boschrexroth.de www.boschrexroth.de This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.