AVK FLOW CONTROL OPTIMAL VALVE SOLUTIONS FOR OIL AND GAS PLANTS InterApp World Valve Wouter Witzel TEC artec AVK 1
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AVK FLOW CONTROL l OIL & GAS PLANTS CONTENT: AVK FLOW CONTROL 4-5 OFFSHORE PRODUCTION 6-9 ONSHORE PRODUCTION 10-13 PIPELINE GAS 14-15 PIPELINE STORAGE OIL 16-17 LIQUIFIED NATURAL GAS 18-19 PROCESS WATER 20-21 INDUSTRIAL WASTE WATER 22-23 FIRE PROTECTION 24-25 AVK FLOW CONTROL SEGMENTS 26-27 3
AVK FLOW CONTROL l OIL & GAS PLANTS 4
AVK FLOW CONTROL OPTIMAL VALVE SOLUTIONS AVK FLOW CONTROL DELIVERS ADVANCED VALVE SOLUTIONS BASED ON APPLICATION KNOWLEDGE AND UNDERSTANDING, COMPETENT LOCAL SUPPORT AND INTERNATIONAL COORDINATION. BACKED UP BY THE LEADING COMPANIES AND MANUFACTURERS OF INDUSTRIAL VALVES, YOU CAN EXPECT HIGH AND CONSISTENT QUALITY AND SERVICE 01 02 03 EXPECT APPLICATION KNOWLEDGE AND UNDERSTANDING EXPECT COMPETENT LOCAL SUPPORT EXPECT INTERNATIONAL COORDINATION 5
AVK FLOW CONTROL l OIL & GAS PLANTS OFFSHORE PRODUCTION Double eccentric high Centric butterfly with loose or fixed liner Triple eccentric Full bore ball High pressure ball Knife gate Strainer Check 6
High butterfly valve High Double eccentric high Centric butterfly Wafer and Lugged Versions. Various Body and Disc Materials available. Electric and Pneumatic Actuation. Double eccentric design. Available in many high-quality materials. Available as wafer, lugged and double flanged type. Body and trim materials to customer requirements. Teflon or NBR seated. Wafer, lug, monoflanged and doubleflanged design. Wide range of materials for disc and loose liner, with ductil iron or carbon steel body in wafer, lug or u-section type, all kind of actuators. Wafer/lug type: Up to DN800 DN50 DN900 Up to DN1200 DN25 DN1600 / DN25 DN600 PN10, 16, 25 or 40 20 Bar (class 150) 50 Bar (class 300) Full vacuum to 25 Bar / Up to 20 Bar Up to +200 C Up to +425 C -50 to +230 C -50 to +140 C / -40 to +200 C Rubberlined butterfly Swing check Valves Triple offset metal to metal seat butterfly valve General service knife gate valve Complete range of butterfly in wafer, semi-lug, tappedlug, u-section, single flange and double flange. Body and bonnet in ductile iron. Stem and hinge in stainless steel. Lever and weight or lever and spring. Body types: Wafer, lug and flange type, various body and disc materials available. Cast iron or stainless steel monoblock body, stainless steel gate, different seat materials (metal, EPDM,...) and various actuation solutions (manual, pneumatic, electric, etc.) DN50 DN2200 DN50 DN600 DN80 DN1400 Up to DN1200 Up to 25 Bar Max. working pressure 50 bar (up to 100 bar) 10 Bar (DN250) / 6 Bar (DN450) / 5 Bar (DN600) / 2 Bar (DN1200) Up to +200 C Up to +700 C -20 to +250 C 7
AVK FLOW CONTROL l OIL & GAS PLANTS 8
Knife Gate Valve TECslide flat plate gate valve High pressure ball Strainer Bi-directional high valve specially designed to withstand high pressures. Resilient seated valve, Fully lugged for end of line with a counter flange or fully lugged between flanges. Valve components available in various materials. Electric, hydraulic or pneumatic actuation. Shut-off valve with a three-part modular design. The slider plate is moved over a rising spindle. Soft and metal seated. On/off and control function. Custom made. Alternative: Ceramic parts Tungsten carbide coating, On/off and control function. Body & cap: Carbon steel Filter screen: Stainless steel Sealing: Asbestos-free material DN50 to DN1800 DN50 to DN1200 DN25 DN1400 / DN25 DN250/DN1000 DN15 DN400 (PN16) DN15 DN200 (PN40) PN10 PN250 and ANSI B16.5 DN10 DN40 From 16 to 400 Bar / From 16 to 420 Bar PN16, PN40-40 C to +300 C Up to +550 C -196 C to +550 C Tmax - 200 C (PN16) Tmax - 400 C (PN40) Check Check Metal seated check. Flangeless wafer type. Seat bonded to the body DN32 DN600 DN50 600-10 to +400 C -40 to +200 C 9
AVK FLOW CONTROL l OIL & GAS PLANTS ONSHORE PRODUCTION Double eccentric high Centric butterfly with loose or fixed liner Triple eccentric Full bore ball High pressure ball Knife gate Gate- and globe Check 10
High High Double eccentric high Centric butterfly Wafer and Lugged Versions, Various Body and Disc Materials available Double eccentric design. Available in many high-quality materials. Available as wafer, lugged and double flanged type. Body and trim materials to customer requirements. Teflon or NBR seated. Wafer, lug, monoflanged and doubleflanged design. Wide range of materials for disc and loose liner, with ductil iron or carbon steel body in wafer, lug or u-section type, all kind of actuators. Wafer/lug type: Up to DN800 DN50 DN900 Up to DN1200 DN25 DN1600 / DN25 DN600 PN10, 16, 25 or 40 20 Bar (class 150) 50 Bar (class 300) Full vacuum to 25 Bar / Up to 20 Bar Up to +200 C Up to +425 C -50 to +230 C -50 to +140 C / -40 to +200 C Rubberlined Triple offset metal to metal seat butterfly valve Ball valve full bores Full bore ball Complete range of in wafer, semi-lug, tapped-lug, u-section, single flange and double flange. Body types: Wafer, lug and flange type, various body and disc materials available. Floating split body forged. Available as Double block and bleed. Available with trunnion mounted or floating ball design. Designed for any service condition (high temperature, cryogenic, etc.). Various materials on request. Body and ball in stainless steel. Seats in PTFE. Manually pneumatically or electrically operated. DN50 DN2200 DN80 DN1400 DN15 DN200 DN15 DN100 Up to 25 Bar Max. working pressure 50 bar (up to 100 bar) PN6 PN420 Up to 63 Bar Up to +200 C Up to +700 C From -190 C +435 C Up to +650 C 11
AVK FLOW CONTROL l OIL & GAS PLANTS High pressure ball General service knife gate valve TECslide flat plate gate valve Gate Valve Soft and metal seated. On/off and control function. Custom made. Alternative: Ceramic parts Tungsten carbide coating, On/off and control function. Cast iron or stainless steel monoblock body, stainless steel gate, different seat materials (metal, EPDM,...) and various actuation solutions (manual, pneumatic, electric, etc.) Shut-off valve with a three-part modular design. The slider plate is moved over a rising spindle. Welded ends, flange ends. For water, steam, condensate and gases, Atex, chemical applications. DN25 DN1400 / DN25 DN250/DN1000 Up to DN1200 DN50 to DN1200 DN50 DN350 From 16 to 400 Bar / From 16 to 420 Bar 10 Bar (DN250) / 6 Bar (DN450) / 5 Bar (DN600) / 2 Bar (DN1200) DN10 DN40 Max 400 Bar -196 C to +550 C -20 to +250 C Up to +550 C Up to +600 C 12
Globe Valve Control Globe Valve Swing check Valve Check valve Welded ends, flange ends. For water, steam, condensate and gases, Atex, chemical applications. Stop valve designed to open and stop a flow. Can be used as regulating device. For water, steam, condensate and gases. Body and bonnet in ductile iron. Stem and hinge in stainless steel. Lever and weight or lever and spring. Metal seated check. DN15 DN125 DN10 DN300 DN50 DN600 DN32 DN600 Max 400 Bar Up to 40 Bar Up to +600 C Up to +560 C -10 to +400 C Knife Gate Valve Check valve Check valve Check valve Bi-directional high valve specially designed to withstand high pressures. Resilient seated valve, Fully lugged for end of line with a counter flange or fully lugged between flanges. Valve components available in various materials. Electric, hydraulic or pneumatic actuation. Metal seated check. Metal seated check. Flangeless wafer type. Seat bonded to the body DN50 to DN1800 DN32 DN600 DN32 DN600 DN50 600 PN10 PN250 and ANSI B16.5-40 C to +300 C -10 to +400 C -10 to +400 C -40 to +200 C 13
AVK FLOW CONTROL l OIL & GAS PLANTS PIPELINE GAS Double eccentric high Triple eccentric Full bore ball High pressure ball Check 14
High High Double eccentric high Triple offset metal to metal seat butterfly valve High pressure ball Wafer and Lugged Versions, Various Body and Disc Materials available Double eccentric design. Available in many high-quality materials. Available as wafer, lugged and double flanged type. Body and trim materials to customer requirements. Teflon or NBR seated. Wafer, lug, monoflanged and doubleflanged design. Body types: Wafer, lug and flange type, various body and disc materials available. Soft and metal seated. On/ off and control function. Custom made. Alternative: Ceramic parts Tungsten carbide coating, On/off and control function. Up to DN800 DN50 DN900 Up to DN1200 DN80 DN1400 DN25 DN1400 / DN25 DN250/DN1000 PN10, 16, 25 or 40 20 Bar (class 150) 50 Bar (class 300) Full vacuum to 25 Bar Max. working pressure 50 bar (up to 100 bar) From 16 to 400 Bar / From 16 to 420 Bar Up to +200 C Up to +425 C -50 to +230 C Up to +700 C -196 C to +550 C Swing check Valve Check Full bore ball Ball valve full bore Body and bonnet in ductile iron. Stem and hinge in stainless steel. Lever and weight or lever and spring. Metal seated check. Body and ball in stainless steel. Seats in PTFE. Manually pneumatically or electrically operated. Floating split body forged. Available as Double block and bleed. Available with trunnion mounted or floating ball design. Designed for any service condition (high temperature, cryogenic, etc.). Various materials on request. DN50 DN600 DN32 DN600 DN15 DN100 DN15 DN200 Up to 63 Bar PN6 PN420-10 to +400 C Up to +650 C From -190 C +435 C 15
AVK FLOW CONTROL l OIL & GAS PLANTS PIPELINE STORAGE OIL Double eccentric high Triple eccentric Full bore ball High pressure ball Knife gate Check 16
High High Double eccentric high Triple offset metal to metal seat butterfly valve High pressure ball Wafer and Lugged Versions, Various Body and Disc Materials available Double eccentric design. Available in many high-quality materials. Available as wafer, lugged and double flanged type. Body and trim materials to customer requirements. Teflon or NBR seated. Wafer, lug, monoflanged and doubleflanged design. Body types: Wafer, lug and flange type, various body and disc materials available. Soft and metal seated. On/ off and control function. Custom made. Alternative: Ceramic parts Tungsten carbide coating, On/off and control function. Up to DN800 DN50 DN900 Up to DN1200 DN80 DN1400 DN25 DN1400 / DN25 DN250/DN1000 PN10, 16, 25 or 40 20 Bar (class 150) 50 Bar (class 300) Full vacuum to 25 Bar Max. working pressure 50 bar (up to 100 bar) From 16 to 400 Bar / From 16 to 420 Bar Up to +200 C Up to +425 C -50 to +230 C Up to +700 C -196 C to +550 C Knife Gate Valve General service knife gate valve TECslide flat plate gate valve TECgate shut-off valve Check Bi-directional high valve specially designed to withstand high pressures. Resilient seated valve, Fully lugged for end of line with a counter flange or fully lugged between flanges. Cast iron or stainless steel monoblock body, stainless steel gate, different seat materials (metal, EPDM,...) and various actuation solutions (manual, pneumatic, electric, etc.) Shut-off valve with a threepart modular design. The slider plate is moved over a rising spindle. Shut-off valve fully welded design with internal spindle. Due to the use of a back seal for the spindle, the packing seals can be replaced during operation. Metal seated check. DN50 to DN1800 Up to DN1200 DN50 to DN1200 DN80 DN400 DN32 DN600 PN10 PN250 and ANSI B16.5 10 Bar (DN250) / 6 Bar (DN450) / 5 Bar (DN600) / 2 Bar (DN1200) DN10 DN40 DN16 DN100-40 C to +300 C -20 to +250 C Up to +550 C -1-10 to +400 C 17
AVK FLOW CONTROL l OIL & GAS PLANTS LIQUIFIED NATURAL GAS Double eccentric high Centric butterfly with loose or fixed liner Triple eccentric Full bore ball High pressure ball Knife gate Check 18
High High Double eccentric high Centric butterfly Rubberlined butterfly Wafer and Lugged Versions, Various Body and Disc Materials available Double eccentric design. Available in many highquality materials. Available as wafer, lugged and double flanged type. Body and trim materials to customer requirements. Teflon or NBR seated. Wafer, lug, monoflanged and doubleflanged design. Wide range of materials for disc and loose liner, with ductil iron or carbon steel body in wafer, lug or u-section type, all kind of actuators. Complete range of butterfly in wafer, semi-lug, tapped-lug, u-section, single flange and double flange. Wafer/lug type: Up to DN800 DN50 DN900 Up to DN1200 DN25 DN1600 / DN25 DN600 DN50 DN2200 PN10, 16, 25 or 40 20 Bar (class 150) 50 Bar (class 300) Full vacuum to 25 Bar / Up to 20 Bar Up to 25 Bar Up to +200 C Up to +425 C -50 to +230 C -50 to +140 C / -40 to +200 C Up to +200 C Triple offset metal to metal seat butterfly valve High pressure ball TECgate shut-off valve Check Full bore ball Ball valve full bore Body types: Wafer, lug and flange type, various body and disc materials available. Soft and metal seated. On/off and control function. Custom made. Alternative: Ceramic parts Tungsten carbide coating, On/off and control function. Shut-off valve fully welded design with internal spindle. Due to the use of a back seal for the spindle, the packing seals can be replaced during operation. Metal seated check. Body and ball in stainless steel. Seats in PTFE. Manually pneumatically or electrically operated. Floating split body forged. Available as Double block and bleed. Available with trunnion mounted or floating ball design. Designed for any service condition (high temperature, cryogenic, etc.). Various materials on request. DN80 DN1400 DN25 DN1400 / DN25 DN250/DN1000 DN80 DN400 DN32 DN600 DN15 DN100 DN15 DN200 Max. working pressure 50 bar (up to 100 bar) From 16 to 400 Bar / From 16 to 420 Bar DN16 DN100 Up to 63 Bar PN6 PN420 Up to +700 C -196 C to +550 C -1-10 to +400 C Up to +650 C From -190 C +435 C 19
AVK FLOW CONTROL l OIL & GAS PLANTS PROCESS WATER Double eccentric high Centric butterfly with loose or fixed liner Full bore ball Gate Strainers Check 20
Flanged double eccentric High High Double eccentric high Centric butterfly Strainer Body and disc in ductile iron. Shaft, and pins in Stainless Steel. Fusion bonded epoxy coating acc to GSK. Wafer and Lugged Versions, Various Body and Disc Materials available Double eccentric design. Available in many high-quality materials. Available as wafer, lugged and double flanged type. Body and trim materials to customer requirements. Teflon or NBR seated. Wafer, lug, monoflanged and doubleflanged design. Wide range of materials for disc and loose liner, with ductil iron or carbon steel body in wafer, lug or u-section type, all kind of actuators. Body and bonnet in ductile iron. Position of the drain plug enables full drainage without removing the lid. Quick removal of lid for maintenance. Screen of stainless steel in robust one-piece design. Wafer/lug type: DN200 DN2200 Up to DN800 DN50 DN900 Up to DN1200 DN25 DN1600 / DN25 DN600 DN32 DN600 10 + 16 + 25 Bar PN10, 16, 25 or 40 20 Bar (class 150) 50 Bar (class 300) Full vacuum to 25 Bar / Up to 20 Bar Up to +200 C Up to +425 C -50 to +230 C -50 to +140 C / -40 to +200 C -10 to +400 C Rubberlined butterfly Full bore ball Resilient seated gate valve Swing check valve Check Check valve Complete range of butterfly in wafer, semi-lug, tapped-lug, u-section, single flange and double flange. Body and ball in stainless steel. Seats in PTFE. Manually pneumatically or electrically operated. Body and bonnet in ductile iron. Stem in stainless steel. Wedge in ductile iron. Operated by gearbox and hand wheel or actuator. Body and bonnet in ductile iron. Stem and hinge in stainless steel. Lever and weight or lever and spring. metal and soft seated check. Wide range of materials for disc and loose liner, with ductil iron or carbon steel body in wafer, lug or u-section type, all kind of actuators. DN50 DN2200 DN15 DN100 DN40 DN800 DN50 DN600 DN32 DN600 DN50 600 Up to 25 Bar Up to 63 Bar Up to +200 C Up to +650 C -10 to +400 C -40 to +200 C 21
AVK FLOW CONTROL l OIL & GAS PLANTS INDUSTRIAL WASTE WATER Double eccentric high Centric butterfly with loose or fixed liner Full bore ball Knife gate Strainers Gate Check 22
High High Double eccentric high Centric butterfly Rubberlined butterfly Rubberlined butterfly Wafer and Lugged Versions, Various Body and Disc Materials available Double eccentric design. Available in many high-quality materials. Available as wafer, lugged and double flanged type. Body and trim materials to customer requirements. Teflon or NBR seated. Wafer, lug, monoflanged and doubleflanged design. Wide range of materials for disc and loose liner, with ductil iron or carbon steel body in wafer, lug or u-section type, all kind of actuators. Complete range of in wafer, semi-lug, tappedlug, u-section, single flange and double flange. Cast iron or stainless steel monoblock body, stainless steel gate, different seat materials (metal, EPDM,...) and various actuation solutions (manual, pneumatic, electric, etc.) Wafer/lug type: Up to DN800 DN50 DN900 Up to DN1200 DN25 DN1600 / DN25 DN600 DN50 DN2200 Up to DN1200 PN10, 16, 25 or 40 Up to +200 C 20 Bar (class 150) 50 Bar (class 300) Up to +425 C Full vacuum to 25 Bar -50 to +230 C / Up to 20 Bar -50 to +140 C / -40 to +200 C Up to 25 Bar Up to +200 C 10 Bar (DN250) / 6 Bar (DN450) / 5 Bar (DN600) / 2 Bar (DN1200) -20 to +250 C Full bore ball Resilient seated gate valve Swing check valve Check Strainer Body and ball in stainless steel. Seats in PTFE. Manually pneumatically or electrically operated. Body and bonnet in ductile iron. Stem in stainless steel. Wedge in ductile iron. Operated by gearbox and hand wheel or actuator. Body and bonnet in ductile iron. Stem and hinge in stainless steel. Lever and weight or lever and spring. metal and soft seated check. Body and bonnet in ductile iron. Position of the drain plug enables full drainage without removing the lid. Quick removal of lid for maintenance. Screen of stainless steel in robust onepiece design. DN15 DN100 DN40 DN800 DN50 DN600 DN32 DN600 DN32 DN600 Up to 63 Bar Up to +650 C -10 to +400 C -10 to +400 C 23
AVK FLOW CONTROL l OIL & GAS PLANTS FIRE PROTECTION Outdoor fire protection Indoor fire Protection Universal street cover Flanged resilient seated gate valve OS&Y Extension spindel for gate, fixed length Wall post indicator Wet Barrel Fire Hydrant to AWWA Universal street cover for AVK telescopic ext. spindle. Can be used as fixed and floating street cover with deflection ability. Body and distance ring of ductile iron, lid of grey cast iron. Body, bonnet, yoke and hand wheel in ductile iron. Stem in copper alloy. Wedge in ductile iron vulcanized with AVK EPDM rubber. Fusion bonded epoxy coating acc. to GSK. Operated by hand wheel. UL/ FM approved. Key adaptor #23-32, with spindle adaptor fitting to US type wrench nut. AVK wall post indicators are available in three fixed lengths. The handwheel can be locked, and the wall post indicators have a pre-cast threaded boss for mounting a supervisory switch. AVK wet barrel hydrant is designed to be a trouble free, easy to maintain hydrant. Designed so that one person can perform all routine repairs and maintenance. Lid diameter: 131mm Lid inscription: Fire DN65 DN300 16 Bar Available in following fixed lengths (in mm): 800 / 1000 / 1250 / 1500, 2000 / 3000 Telescopic lengths (in mm): 450-700 / 650-1100, 1050-1700 / 1700-2900 DN65 DN400 DN150 PN16 24
Dry barrel hydrant Dry barrel monitor hydrant Telescopic post indicator Flanged resilient seated post indicator gate valve Flanged resilient seated wrench nut gate valve Body, upper and lower barrel in ductile iron. Wedge in ductile iron vulcanized with AVK EPDM rubber. Stem in stainless steel. Stem rod in epoxy coated steel. Fusion bonded epoxy coating acc. to GSK, with UV resistant polyester top coat. Body, upper and lower barrel, monitor elbow in ductile iron. Wedge in ductile iron vulcanized with AVK EPDM rubber. Stem in stainless steel. Stem rod in epoxy coated steel. Fusion bonded epoxy coating acc. to GSK, with UV resistant polyester top coat. UL/FM approved. Body in ductile iron. Stem in galvanized steel. Fusion bonded epoxy coating acc. to GSK, with UV resistant polyester top coat. Body and bonnet in ductile iron. Stem in stainless steel Wedge in ductile iron vulcanized with AVK EPDM rubber. Fusion bonded epoxy coating acc. to GSK Operated by Post Indicator. UL/FM approved. Body and bonnet in ductile iron. Stem in stainless steel. Wedge in ductile iron vulcanized with AVK EPDM rubber. Fusion bonded epoxy coating acc. to GSK. Operated by stem extension. UL/FM approved. DN150 DN150 DN100-DN400 DN65-DN400 DN50-DN400 16.1 16.5 Bar 16.1 Bar 16 Bar 16 Bar Up to +70 C Landing Rubberlined butterfly Grooved end gate valve Flanged resilient seated pin indicator gate valve Flanged concentric butterfly valve Couplings in gunmetal, bronze, brass or light alloy. Complete range of butterfly in wafer, semilug, tapped-lug, u-section, single flange and double flange. With Pin Indicator and handwheel according to AWWA C 606 EPDM rubber wedge Epoxy coated according to DIN 30677-2 and GSK guide lines Body and bonnet in ductile iron. Stem in stainless steel. Wedge in ductile iron vulcanized with AVK EPDM rubber. Fusion bonded epoxy coating acc. to GSK. Operated by hand wheel. Body and bonnet in ductile iron. Stem in stainless steel. Wedge in ductile iron vulcanized with AVK EPDM rubber. Fusion bonded epoxy coating acc. to GSK. Operated by hand wheel. DN25 DN15 DN50 DN2200 DN50 DN300 DN50 DN400 DN50 DN300 Up to PN16 Up to 25 Bar PN16 10 + 16 Bar 10 + 16 Bar Max 120 C Up to +200 C 0 to 70 C 25
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AVK FLOW CONTROL SEGMENTS AT AVK FLOW CONTROL, WE FOCUS ON FOUR MAIN TARGET SEGMENTS. IN THIS WAY WE ARE ABLE TO HIGHTEN THE QUALITY OF OUR SOLUTIONS, AND BE CLOSER TO OUR CUSTOMERS AT ALL TIMES. OPTIMAL VALVE SOLUTIONS FOR POWER GENERATION OPTIMAL VALVE SOLUTIONS FOR OIL AND GAS PLANTS OPTIMAL VALVE SOLUTIONS FOR THE MINING INDUSTRY OPTIMAL VALVE SOLUTIONS FOR WATER TREATMENT 27
AVK Flow Control Mikael Baltzer Hansen Key Account Manager Gerner H. Knudsen Sales Manager Karsten B. Larsen Sales Karetmagervej 19D 7100 Vejle Denmark Direct: +45 7877 5077 Mobile: +45 4038 2239 E-mail: miha@avk.dk Direct: +45 7877 5077 Mobile: +45 4174 8393 E-mail: gekn@avk.dk Direct: +45 7877 5077 Mobile: +45 2055 2111 E-mail: khbl@avk.dk www.avkflowcontrol.com Tel.: +45 7877 5077 28