- c-3 d QD -PARTS CATALOG Pump Model PTGlO9 @FUJ HEAVY NDUSTRES LTD. SSUE EMD-PP1094 -
HOW TO USE THS PARTS CATALOG 1. Reference numbers with an asterisk Reference numbers marked with an asterisk indicate that the particular part is available only as a complete set or assembly. Example : f the reference number is marked with an asterisk and the description of the part states that certain items are included,this means that those included items cannot be ordered separately and must be purchased as a complete assembly. 3 2. Description of interchangeability and execution columns Example : nterchangeability column Example : Execution column tems interchangeable between the - 010000 new and old parts. 010001- lx tems not interchangeable between For use for Serial No. up to + the new and old parts. 0 10000. 1 tems conditionally interchangeable Serial No. J between the new and old parts which % For use for Serial Xo. from are subject to the description in the 010001. execution column. Example : nterchangeable Part Number j Executior Explanation Part Part B A 3 This indicates that Part A changed to Part B for pumps 020000 - with serial numbers from 20000. and that they are interchangeable. Part Part Part C B A This indicates that Part A changed to Part B for pumps with serial numbers from 15000. and that they are not 3 020000 -. mterchangeable.also. Part B changed to Part C for pumps 1 015000- with serial numbers from 20000 and that they are 3 interchangeable. Part A 020000 - This indicates that Part A is a new part for pumps with serial numbers with from 20000. Part B - 030000 This indicates that Part B is no longer used for pumps with serial numbers from 30001. Part Part B A This indicates that Part A changed to Part B for pumps with serial numbers from 20000. and that they are conditionally ly 020000 -. 4 rnterchangeable.(see NOTE described at the end of the section.)
3. The contents of this parts catalog are subject to revision without notice. To NSURE PROMPT AND ACCURATE SERVCE, ALSO THE FOLLOWNG NFORMATON MUST BE GVEN. 1. State exactly the quantity of each part and its part numbers. 2. Clearly state whether parts are to be shipped by express, freight or parcel post. 3. State the exact mailing address. CONTENTS Page FG. 1 FG. 2 FG. 3 FG. 4 FG. 5 FG. 6 FG. 7 FG. 8 PUMP... 1 CRANKCASE, CYLNDER and MUFFLER......3 CRANKSHAFT and PSTON......5 RECOL STARTER... 7 FUEL TANK......g CARBURETOR and AR CLEANER...,, MAGNETO.....,3 ACCESSORES... 15
FG. 1 PUMP 15 17 18 -l- PTG 109
FG. 1 PUMP +- nterchangeability 1 Ref. / x0. i Parts Kumber Description yy: ; Execution 1 480-02530 - 04 CASNG COVER 1 21 480-02510 - 05 i SOCKET HEAD BOLT :M5 x 25) 1 4 3 j 480-02510 - 08 j WASHER PLAN i4 41 480-02510- 10 i MECHANCAL SEAL 1 5 j 480-02530 - 02 ; PACKNG 1 1 6 1 480-02530 - 09 1 MPELLER 1 / 7 480-02530- 11 NNER CASNG 1 8; 480-02520-12 PACKltiG 1 91 480-02520 - 01 CASNG 1 101 480-02530 - 56 TAPPNG BOLT (Mb x 35) 4 1 i 11 : 480-02530 - 35 : HANDLE j 1 12 480-02530- 52 ; GRP ; 1 13 480-02510- 15 CHECK VALVE 1 4, 480-02510- 13 VALVE CASE 1 151 480-02510- 14 BOLT and WASHER ASS Y (M6 x 20) (3: 161 480-02510- 17 i PACKNG 2 17 481-00001 - 22 j HOSE COUPLNG CABS).21 18 481-00001 - 23 1 HOSE COUPLNG HANDLE CABS) 2 19. 480-05010 - 21 PLUG 2 2Oi 480-05010-22 0 - RNG 2 21 ( 480-02540 -36 / SET BASE j 1 j 22 480-02530- 31 1 RUBBER 4 23. 480-02550- 29 STRANER 1 ; 24 480-02510- 28 i HOSE BAND 3 / 25 482-00150- 13 LABEL (PUMP NAME) ( 1 j H /. -2- PTG 109
FG. 2 CRANKCASE, CYLNDER and MUFFLER 25 ---w PTG 109
FG. 2 CRANKCASE, Ref. i No. CYLNDER and MUFFLER Parts Sumber Description *1 525-10030 - 00 ; CRANKCASE COMPL. ncludes items 1 thru 4 1 2i 044-01299 - 70 OL SEAL j 2 i 3 060-01299 - 20 BALL BEARiNG ; 2 4 031-00599 - 70 1 KNOCK PN 2 1 5 525-15002-00 CYLNDER j 1 61 523-15023 - 04 GASKET, cylinder 1 j 7; 523-15022 - 02 GASKET, crankcase 1 i 8 014-00595 - 20 1 SCREbil :M5 x 25) i 3 9 011-90597- 30 : SOCKET HEAD BOLT (M5 x 20) 2 101 525-30110 - 00 : MUFFLER, exhaust 1 1 i 11 523-30140 - 00 NSULATER COMPL. i 12; 525-35000 - 00 i COVER, muffler 1 1 13 1 525-35001 - 01 j GASKET, muffler i 1 141 523-35043 - 02 GASKET, muffler 1 15 525-35002 - 00 GASKET, insulater 1 1 16 014-00595 - 00 / SCREW and WASHER ASS Y (M5 x 25) 12; 17; 004-37051 - 60 i SCREW and WASHER ASS Y i 1 1 18; 003-10050-00 WASHER 2 19 011-90596- 60 : SOCKET HEAD BOLT (M5 x 50) 2 20 525-55000 - 01 HOUSNG. blower 1 21 / 525-55004 - 01 COVER, cylinder : 1 / 22 521-55003 - 00 PLATE, baffle 1.- nterchangeability /Q ty ; Execution t.- 23 550-35030 - 01 i SPACER, cover i l i 24 004-31051 - 60 SCREW, pan head M5 x 16) 13; 251 014-00594-90 : SCREW (M5xl6) 1 26 020-00700 - 10 WASHER 1 1-1 -4- PTG109
FG. 3 CRANKSHAFT and PSTON -5- PTG 109
FG. 3 CRANKSHAFT and PSTON,- nterchangeability Ref. ;Q t+ Parts Sumber Description so. Execution 1 525-20030 - 00 : CRANKSHAFT COMPL. 1 1 1 2, 523-25019 - 02 : PSTON 1 3 524-25007 - 01 RNG, piston 1 4 523-25026 - 00 PN. Diston 1 5 061-00899 - 90 j NEEDLE ROLLER BEARNG : 1 6 : 056-50899 - 70 CLP 21 7: 001-13061 - 60 BOLT and WASHER ASS Y CM6 X 16) 1 $3; 003-12060 - 00 WASHER (M6) 1 i / : 1-6- PTG 109
FG. 4 RECOL STARTER i L 12-7- PTG109
FG. 4 RECOL STARTER Ref. x0. - nterchangeability Pzrts Sumber Description ;Q $ ; Execution *1. 525-50010 - 00 : STARTER, rewind ncludes items 2 thru 11 1 [ 2 522-50040 - 20 i STARTER, knob 1 i 3 502-50010 - 20 / SPRAL SPRNG ; 1 : 4 523-50240- 22 1 STARTER ROPE. 1 : 5 592-53010-10 ; REEL 1 1 : 6 505-50010 - 20 i SET SCREW 1 : 7 521-50020 - 40 WASHER 1 / 8; 510-50150-50 SPRNG WASHER i 1 91 510-50150-20 RACHET 1 101 510-50150-60 RETURN SPRNG : 1 i 11; 525-50010 - 40 DAMPER 1 12 525-95000 - 00 LABEL, model / 1 ; 13 1 014-00594 - 80 i SCREW and WASHER ASS Y (M5 X 14) 141 i. 1 1 i i ; i.. i 1 ( -8- PTG109
FG. 5 FUEL TANK. 0 1 7 6-9- PTG 109
FG. 5 FUEL TANK Ref. so. : J- nterchangeability Parts Number Description Execution 1 525-65009 - 00 TANK, fuel 2 523-65039 - 00 : FLTER 1 / 3i 525-60090- 00 TUBE ASS Y 1 4; 525-60020 - 00 j PLATE, tank fuel 1 1 1 5/ 523-60070 - 01 1 CAP 1 1 6 004-37051 - 60 SCREW ASS Y :M5 x 16) 4 i 7. 525-95035 - 00 : LABEL, caution j 1 j : : H / / / i / Ei H H. i ( ( / : 1 1-10 - PTG 109
FG. 6 CARBURETOR and AR CLEANER 35-36 PTG109
FG. 6 CARBURETOR?ef. : so. ; and AR CLEANER - nterchangeability * Parts Sumber Description Execution *1 525-60150 - 00 CARBURETOR ASS Y ncludes items 1 thru 331 1 i *2: 525-60150-30 THROTTLE LEVER ASS Y ncludes items 3 thru 13 1 2 510-60331 - 10 THROTTLE LEVER 1 3i 525-60150-40 CONTROL CABLE 1 4: 523-60030 - 20 j HOLDER MOUTNG ASS Y 1 5 524-60100 - 30 j CAP PACKNG 1 ; 6 525-60150-60 j CAP i 1 j 7 510-60331 - 50 j PACKNG / 2 8 525-60150 - 50 BOLT 1 9 510-60332 - 20 SCREW : 1 101 510-60332- 10 SPACER / 1 11 1 510-60331 -40 NUT 1 12 510-60331 - 30 ; SPRNG WASHER 1 i 13 510-60331 - 60 SPRNG WASHER 1 141 524-60100 - 50 THROTTLE VALVE 1 15-525 - 60150-20 JET NEEDLE 1 16 523-60140 - 50 MAN JET 1 i7 523-60330 - 50 PUMP PLATE 1 18; 510-60330-40 THROTTLE SPRiNG / 1 / 191 510-60480-40 SPRlNG RECEVE j 1 i 20 5: 0-60480 - 50 JET NEEDLE CLP 1 21 542-60032 - 10 : CHECK VALVE SPRNG 1 22 523-60314 - 40 j PUMP PACKNG : 1 23 524-60102 - 40 j PUMP DAPHRAGM [ 1 ; 24 i 524-60053 - 12 : PUMP PLATE il j 25 524-60052 - 63 PACKNG / 1 i 26 523-60312 - 30 i PRMER PUMP i 1 27 523-60312 - 40 1 SCREW (M3 x 14) 4 28 i 524-60101 - 40 DRAN WRE / 1 i 291 524-60101 -60 CHAMBER PACKNG 1 301 510-60412-20 1 SCREW (M3xlO) 1 4 j 31 524-60101 - 20 1 SLOW STOP SCREW i 1 32 510-60482 - 40 ADJUST SPRNG 1 1 33 523-60310 - 50 FLANGE PACKNG 34 525-35009 - 00 j GASKET CARBURETOR 1 35 ; 524-60100 - 40 SCREW 1 ; $361 525-30120 - 00 AR CLEANER ASS Y ncludes items 37 thru 39 1 37 525-30120 - 30 j CLEANER BODY ASS Y ( 1.1 38 525-30120 - 20 i ELEMENT 1 39 525-30120- 10 SCREW (M5 x 15) : 1 40 004-33056 - 00 / SCREW and WASHER ASS Y (M5 x 60) i 2 ; 41 525-95017-00 LABEL, operation ll :== -1/ - 12 - PTG 109
MAGNETO n - 13 - PTG 109
FG. 7 MAGNETO Ref. SO. Parts Sumber i Description /Q ty 1 / 525-70010 - 10 1 FLYWHEEL ; 1 j 2 525-70010 - 20 1 COL GNTON : 1 3 523-75033 - Oi CAP : 1 4 525-75003 - 00 GROMMET j 1 1 5 065-01497 - 21 SPARK PLUG (BMR7A: 1 1 6 C65-40099 - 31 SPRNG 1 7 066-00003 - 71 SWTCH ASS Y i 1 81 004-33041 - 00 i SCREW and WASHER ASS Y (M4 x 10) 2-1 9. 014-00499 - 20 SCREW :M4 x 20) 1.- nterchangeability :-- Execution i : 1 : - 14 -. PTG 109
FG. 8 ACCESSORES A h - 15 - PTGlO9
FG. 8 ACCESSORES v- nterchangeability Ref. Parts Sumber i Description Q tyz i Execution SO. 1 501-90010 - 00 ACCESSORY TOOLS KT 1 i i ; / : / j / 1 i - - 16 - PTG109
-, @FUJ HEAVY NDUSTRES LTD. NDUSTRAL PRODUCTS DV. Subaru Bldg. 1-7-2, Nishi-Shinjuku, Shinjuku-ku, Tokyo 160, Japan PHONE ; (Tokyo 03) 3347-2420 FACSMLE ; (Tokyo 03) 3347-2418 PRNTED N JAPAN February 1997 CE