User Manual and Parts Manual Verti-Core III Model: 1600-2100 Serial number: Kwekerijweg 8 3709JA Zeist The Netherlands T: (31)306933227 F: (31)306933228 E: verti-drain@redexim.com www.redexim.com Translation of the original operating instructions NOTE: PLEASE READ THIS USER MANUAL CAREFULLY PRIOR TO USING THE VERTI-CORE III TO ENSURE SAFE USE OF THE MACHINE AND TO GET THE BEST RESULTS. 1703 English 912.120.300
PREFACE Congratulations on the purchase of your Verti-Core III. In order to ensure safe operation and a long life span of this Verti-Core III it is crucial that you read and fully understand this user manual. Without full knowledge of the contents of this manual, you will not be able to safely operate this machine. The Verti-Core III is not a stand-alone machine. It is the user s responsibility to use a suitable tractor. The user will also have to assess the tractor/ Verti-Core III combination s safety aspects, such as noise levels, user instructions and risk analysis. On the following page you will find general safety instructions. Every user must be acquainted with these instructions and apply them at all times. Below you will find a registration card, which you are asked to return to us in order for us to be able to handle any future claims. This User Manual provides a wide range of instructions which are numbered in a specific order. You should always work in that order. If an instruction is accompanied by an icon, it is a safety instruction. If an icon is used, the information in question is a tip and/or note. All information and technical specifications provided at the moment that this document is published are the most recent ones. Design specifications may be changed without prior notice. This document is a translation of the original operating instructions. Upon request, the original operating instructions are available in Dutch. WARRANTY CONDITIONS THIS VERTI-CORE III COMES WITH A WARRANTY AGAINST DEFECTS IN MATERIALS. THIS WARRANTY IS VALID FOR A TERM OF 12 MONTHS FROM THE PURCHASE DATE. VERTI-CORE III WARRANTIES ARE SUBJECT TO THE GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188, AS PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE. Complete the following table for your records: REGISTRATION CARD Machine serial number Dealer name Purchase date Notes 2
! SAFETY INSTRUCTIONS! Fig. 1 The Verti-Core III is designed to facilitate safe operation. But safe operation is only possible if all safety instructions described in this manual are observed without fail. Read and understand (Fig. 1) the manual prior to working with the Verti-Core III. Failure to use the machine as described in the manual can lead to a serious risk of physical injury and/or damage to the Verti-Core III. (1) The Verti-Core III is exclusively intended for the treatment of lawns or areas where grass should be growing. Any other use will constitute improper use. The manufacturer will not assume any liability for any damage ensuing from improper use. Any risks involved in such improper use will be the full responsibility of the user. Proper use also includes the carrying out of operating, maintenance and repair instructions given by the manufacturer. Inspect the area you will be treating prior to using the Verti-Core III. Remove any loose obstacles and avoid uneven areas. (2) The Verti-Core III has been built in line with the latest technological advances to enable safe use. Use, maintenance or repairs of the machine by untrained persons can give rise to a risk of injury to the user and any bystanders. Avoid this at all times! Always use the Verti-Core III in combination with a suitable tractor as described in the technical data. (3) All persons assigned by the proprietor to operate, maintain or repair the Verti-Core III must first have fully read and understood the user manual, and, in particular, the Safety Instructions chapter. The user is responsible for a safe Tractor/Verti-Core III combination. The combination must be assessed for noise levels, safety, risk and user-friendliness. User instructions for the combination will also have to be drawn up. (4) It is obligatory for the user to check the Verti-Core III for any visible damage and defects prior to using it. Changes to the Verti-Core III (including its functioning) that negatively affect safety, must be remedied/undone right away. Making any changes or additions to the Verti-Core III (except for those approved by the manufacturer) is not permitted for reasons of safety. If any modifications have been made to the Verti-Core III, its current CE mark will lapse, and the party that implemented the modifications must secure a new CE mark himself. 3
Always check the Verti-Core III for loose nuts/bolts/parts prior to use. Check any possible hydraulic hoses regularly, and replace them when they are damaged or showing signs of excessive wear. Replacement hoses must meet the technical requirements specified by the manufacturer. The hydraulic system, if installed, must always be depressurized prior to working on it. The Verti-Core III must NEVER be used when protective covers and safety stickers are missing. NEVER crawl under the Verti-Core III. If necessary, tip the Verti-Core III over. NEVER get off the tractor when the engine is still running. The Verti-Core III must always be secured against sagging/rolling away/sliding during maintenance, setup and repair work. Always switch off the tractor engine and remove the key from the ignition, and disengage the PTO prior to any maintenance, setup and repair work. (Fig. 2) Fig. 2 Only use original Verti-Core III parts during maintenance or repair work to safeguard the safety of both machine and user. Repair work on the Verti-Core III must only be carried out by competent and authorized technical staff. Keep a maintenance log. (5) Apart from the instructions from this user manual, general occupational health and safety instructions also have to be observed. When going out onto public roads with the machine, relevant traffic regulations will also apply. Transporting people is not permitted! Do not use the Verti-Core III in the dark, in heavy rain/strong winds, or on slopes above 20 degrees. 4
(6) Prior to working with the machine, all people who will be operating the Verti-Core III must be acquainted with all its functions and control elements. Hook up the Verti-Core III to the tractor as per the instructions (Danger of physical injury!) Make sure you have good visibility, both close by and of the entire surroundings, prior to setting off. There are safety stickers on both sides of the Verti-Core III (Fig. 3,4,5) as well as on the back (Fig. 6), which all have the same meaning. These safety stickers must always be visible and readable, and they must be replaced without delay whenever they are damaged. Keep all people out of the danger area of the Verti-Core III during operation, because they would otherwise be subjected to serious danger of personal injury caused by moving parts. (Fig. 3) Fig. 3 Fig. 4 Maintain a distance of at least 4 metres! (Fig. 4) The back cover has to remain closed at all time and be damage-free during operation of the machine! (Fig. 5) Beware of body parts getting caught when opening the back cover! (Fig. 5a) Fig. 5 Fig. 5a Check the permitted lifting power of the tractor. Wear appropriate clothing. Wear sturdy steel-capped shoes, full-length trousers, long hair tied back and no loose garments. 5
(7) Location of safety stickers. (Fig. 6) Fig. 6 All safety stickers have to remain on the machine at all times - and be fully understood by the operator. Used oil is harmful to the environment; dispose of it in line with local regulations. 6
EU DECLARATION We, Redexim BV Utrechtseweg 127 3702 AC Zeist, Holland hereby declare under our own full responsibility that the product: VERTI-CORE III WITH MACHINE NUMBER AS INDICATED ON THE MACHINE AND IN THIS MANUAL, to which this declaration refers, complies with stipulation of the 2006/42/EC machine directive and is in conformity with the following standards: NEN-EN-ISO 12100 : 2010 NEN-EN-ISO 13857 : 2008 Zeist, 06/02/2013 A.C. Bos Manager Operations & Logistics Redexim Holland 7
TABLE OF CONTENTS PREFACE... 2 WARRANTY CONDITIONS... 2 REGISTRATION CARD... 2! SAFETY INSTRUCTIONS!... 3 EU DECLARATION... 7 1.0 TECHNICAL DATA... 9 2.0 TAKING THE MACHINE OFF THE PALLET... 10 3.0 THE PTO... 11 3.1 PTO LENGTH... 11 3.2 PTO USE... 12 3.3 PTO INFORMATION AND MAINTENANCE... 12 4.0 CONNECTING TO THE TRACTOR... 14 5.0 SETTING THE WORKING DEPTH... 15 6.0 DRIVING SPEED... 16 7.0 STARTING PROCEDURE... 16 8.0 USING THE VERTI-CORE III... 17 9.0 TRANSPORTING THE VERTI-CORE III... 18 10.0 DISCONNECTING THE VERTI-CORE III... 19 11.0 TROUBLESHOOTING... 20 12.0 MAINTENANCE... 21 13.0 LUBRICATION PIONTS... 22 14.0 V-BELT TENSIONING... 23 15.0 TECHNICAL INFORMATION... 24 15.1 REPLACING A CRANK/CONNECTING ROD BEARING... 24 15.2 RELEASING CRANKSHAFT TENSION... 25 15.3 TIMING AND TORQUES... 25 16.0 OPTIONS... 27 16.1 HOLLOW TINES... 27 16.2 TURF HOLD DOWN FINGERS... 28 16.3 WINDROW KIT... 28 8
1.0 TECHNICAL DATA Model 1600 2100 Working width 1.6 m (63 ) 2.1mtr (83 ) Working depth 0mm - 100mm (0-4 ) Tractor speed measured at 540 rpm on power take-off (PTO) shaft Hole spacing 55 mm (2.2 ) Hole spacing 110 mm (4.3 ) Up to 1.8 km/h (1.2 mph) Up to 3.6 km/h (2.4 mph) Weight 846 Kg (1865 lbs) 1022 Kg (2253 lbs) Recommendations for tractor 45 HP with minimum lifting capacity of 1000 Kg (2205lbs) 55 HP with minimum lifting capacity of 1250 Kg (2755lbs) Tine spacing 55 mm (2.1 ) @ 19mm (0.75 ) holes 68,75 mm (2.7 ) @ 22mm (0.87 ) holes Hole spacing in driving direction 25 110 mm ( 1 4.3 ) Maximum capacity Hole spacing 55 mm (2.2 ) Hole spacing 110mm (4.3 ) Shipment dimensions Up to 2880 m²/h (31000 ft²/h) Up to 5760 m²/h (62000 ft²/h) L x W x H 1960 x 1040 x 1110 mm 77 x 41 x 43.7 Up to 3780 m²/h (31000 ft²/h) Up to 7560 m²/h (62000 ft²/h) L x W x H 2581 x 1100 x 1080 mm 102 x 43.3 x 42.5 3-point hitch CAT. 1 Gearbox oil SAE 90 Lubricant EP 2 Standard parts Options -Set hollow tines 13/16 with ¾ mounting -Roller. -Tool case with tools and user manual. -PTO shaft. -Turf hold down fingers -7/8 Tine holders with 4 tines Set hollow tines 13/16 with ¾ mounting -Roller. -Tool case with tools and user manual. -PTO shaft. -Turf hold down fingers 9
2.0 TAKING THE MACHINE OFF THE PALLET The machine is placed on the pallet vertically. Perform the following actions to remove the machine from the pallet and place it horizontally on the floor (see Fig.7): Fig. 7!! NEVER CRAWL UNDER THE MACHINE!! 1. Attach a cable to the lifting points (1) on both sides of the machine, and to the top of the 3-point hitch (2) on the front. Verti-Core III 1600 Make sure the cable/crane/lift has the capacity to lift at least 1700 kg (3750 lbs). Verti-Core III 2100 Make sure the cable/crane/lift has the capacity to lift at least 2100 kg (4630 lbs). 2. Lift the machine, including the pallet, about 50 mm (2 ) off the ground (A). 3. Remove the pallet by removing the bottom 3-point pins (4). 4. Pull the pallet from under the machine (B). 5. Turn de locking pins (4) half a rotation and remove them. Pull out the legs (5) and replace the locking pins. 6. Now slowly rotate the machine horizontally. 7. Lower the machine in a controlled and slow fashion until it is fully on the ground.!! STAY CLEAR OF THE MACHINE, IT CAN SLIDE!! 10
3.0 THE PTO The PTO is an essential part of the machine. This part drives the machine from the tractor, and ensures safe use of the machine, providing it has been maintained and installed correctly. The PTO has its own CE certification. Read the PTO manual, which you will find on the PTO itself. 3.1 PTO LENGTH The length of the PTO is crucial. If it is too long, the tractor and/or Verti-Core III can be damaged. When the overlapping length of the sleeves drops below 150 mm (6 ) at any time, the PTO can be damaged. (Fig 8) Fig. 8!! PTO length will change when the machine is lifted or used on a different tractor!! In order to attain the right PTO length, when one has been purchased new or was previously used on another tractor, you will have to do the following: 1. Couple the Verti-Core III to the tractor as described in Chapter 4.0. 2.!! Switch off the tractor and make sure the tractor is secure and cannot start moving!! 3. Lower the Verti-Core III onto the floor until it is resting on the front and back rollers. 4. Measure the distance A between the PTO connection of the tractor and that of the Verti-Core III, from groove to groove. 5. Measure length B of the PTO in its shortest position, from locking pin to locking bolt. 6. Split the PTO in two, and remove the protective cover from both ends. 7. Both the ends of the sleeves and of the safety covers have to be shortened: (B-A) + 75 mm (3 ). 8. De-burr all parts, use some grease and assemble the parts. 9. Mount the PTO on the Verti-Core III side. 10. Couple the other end of the PTO to the tractor. 11. Check sleeve overlap.!! Never use the machine with a damaged PTO protection cover; Replace it first!! 11
3.2 PTO USE Proper use of the PTO requires checking the following items: 1. While the Verti-Core III is operating, the angle of the pivoting points must never exceed 30 degrees. 2. Pivoting points must always be in line. 3. Sleeve overlap must be at least 150 mm. 4. Never use the machine with a damaged PTO protection cover. 3.3 PTO INFORMATION AND MAINTENANCE The slip clutch, when used and maintained correctly, will protect your machine against damage. The following items are important here: 1. The length of the spring is set to 33 mm (1.300 ) as standard. 2. When the slip clutch slips, the bolts/nuts can be tightened a further quarter turn, up to a minimum spring length of 31.5mm (1.250 ). Further compression will subject the machine to excessive load. When bolts/nuts are tightened too much, the machine could eventually sustain damage, or unsafe situations could occur. 3. The slip clutch must be maintained on a monthly basis. Do so as follows: - Remove the top PTO protection cover from the machine. - Loosen all bolts/nuts 2 turns. - Operate the machine on the lawn at low speed. - If the clutch slips, stop the machine after 10 seconds. -If the clutch is not slipping, further loosen the bolts or move on to (annual) maintenance (see point 4 below) - If the clutch has slipped, tighten the bolts/nuts up to the point at which the slip clutch functions properly again. * Do not immediately turn it back to as it was in the previous setting. 12
4. Annual maintenance: - Remove the PTO from the machine - Inspect the PTO components. All damaged parts must be replaced. - Disassemble the slip clutch by removing all spring assembly bolts/nuts; the slip clutch should then fall apart. - Lay all parts down and check them closely. Replace any damaged and worn parts. - Clean all intermeshing parts. - Reassemble all parts, and tighten the bolts and nuts so that the springs are set at 33 mm (1.3 ). - Grease both sleeves and put both PTO parts back together. - Reassemble the PTO and mount it on the machine. - Adjust, if required, the springs of the slip clutch as described above. The slip clutch only protects the machine against short periods of overload when it is set correctly. Prolonged overload will damage the machine. The slip clutch will not protect the machine against that. Be sure to avoid overload on your machine. Please refer to the manual with the PTO for further information on PTO maintenance and disassembly. If the PTO is shortened incorrectly, or another tractor is used, the gearbox can be subjected to excessive load. This can lead to damage to both the tractor and Verti-Core III! 13
4.0 CONNECTING TO THE TRACTOR Checks prior to connecting the Verti-Core III. Check the Verti-Core III for any visual damage, and repair if safe operation of the machine cannot be guaranteed. Check whether all nuts and bolts have been tightened properly. Check whether all protective covers and safety stickers are in place on the machine, and whether they are undamaged. NEVER use the machine without them. The Verti-Core III can be connected to the tractor using the 3-point hitch. The method is as follows: (Fig. 9) 1. Remove the 3-point pins (1 and 2). 2. Mount the PTO on the PTO shaft of the Verti-Core III. 3. Carefully back up the tractor, so that the lifting arms can be connected to the frame. Fig. 9!! Make sure the tractor is secured in place and cannot start moving!!!! Switch the tractor off prior to getting off!! 4. Connect the lifting arms to the bottom 3-point pins (2) and secure them using the included locking pins. 5. Set the stabiliser of the tractor to a 100 mm sideways stroke. 6. Mount the top link of your tractor and extend it until it is at the same height as the top 3- point hitch (1) of the Verti-Core III. 7. Connect the top link (3) to the frame using the top pin (1) and secure using the included locking pin. 8. Keep extending/retracting the top link until the machine makes a 90 angle with the ground. 9. Mount the PTO (4) on the tractor s PTO shaft.!! Make sure all locking pins are secured!! 10. Start the tractor and lift the Verti-Core III off the ground. 11. Place the support legs (5) in the working position 14
5.0 SETTING THE WORKING DEPTH Fig. 10 (see Fig.10) The wor king dept h can be set whe n the mac hine is lifte d off the grou nd. The procedure is as follows:!! Make sure the tractor/verti-core III are secured in place, and cannot start moving!!!! Switch the tractor off prior to getting off!! 1. Unscrew the nuts (1) on both sides of the machine a few turns. (4). The machine comes with a set of spanners; you can find these in the tool case 2. Set the spindles (2) using the provided spanners, which will change the working depth. Stickers (3) on the side of the machine indicate the depth setting on both sides of the machine. 3. As soon as the right working depth has been achieved, you can tighten the nuts (1) on both sides. 4. Check whether the setting is the same on both sides. Never change the setting on one side by more than 4 turns. First compensate on the other side, before proceeding.! IMPORTANT! Check the working depth first in a static situation on the ground before actually starting the work! 15
6.0 DRIVING SPEED Driving speed is limited to 12 km/h (7.5mph). We advise against going any faster because that could lead to excessive wear and damage to the machine and the treated lawn. Hole spacing in the driving direction is determined by the driving speed. The input speed of the PTO shaft must not exceed 540 rpm. If you expect to encounter any hard objects on your path, this speed should be lowered to 200-300 rpm. Refer to technical specifications for an overview of the relation between tractor speed and hole spacing. If the Verti-Core III is connected to the tractor incorrectly, Chapter 4, Fig.11, different PTO shaft angles can cause vibrations in the machine s drive shaft. These vibrations can damage the machine and negatively affect the pattern of holes in the ground. If the PTO shaft length is set incorrectly (too short or too long), the gearbox and/or tractor PTO shaft can be subjected to additional load. This can cause damage. 7.0 STARTING PROCEDURE The starting procedure is VERY important. If this procedure is not adhered to as described below, the machine can become seriously damaged. The starting procedure is as follows, see Fig. 11. 1. Drive to the spot where you want to start the work. 2. Lower the machine until the lowest tines almost touch the ground. 3. Rev the tractor engine up to about 1000 rpm. 4. Shift the tractor to the right gear and drive forward (A). 5. Switch on the PTO shaft of the tractor (B). 6. CAREFULLY lower the RUNNING machine into the ground as the tractor is moving forward (C). 7. Raise the PTO shaft rpm to the maximum permissible value. Fig. 11 16
Stop as follows: 1. Lower the engine rpm to about 1000. 2. Raise the machine from the ground. 3. Disengage the PTO shaft, as soon as the tines are out of the ground. 4. Raise the machine further, until the tines are at least 120 mm above the ground. 5. Go to the next spot and start again as described. It is absolutely necessary to follow the procedures described above. If the machine is placed in the ground first, with the PTO shaft not yet running, this can lead to serious damage to the machine. Lower the machine into the ground CAREFULLY. Be careful when reversing. During the work, the front roller must rest on the ground in a stable manner. If the machine is unstable, fit different tines or change the working depth. Not doing anything about machine instability will cause damage to the machine. The machine is NOT protected against prolonged overload. NEVER reverse with the tines in or near the ground. NEVER reverse with the tines less than 120 mm above the ground. If the tines touch the ground, the machine and/or the lawn will be damaged. Do not use a hydraulic top link. 8.0 USING THE VERTI-CORE III Before the Verti-Core III can be used on a lawn, the following must be checked: 1. Are there any loose objects on the lawn? If so, remove these first. 2. Are there any slopes? The maximum slope on which the machine can function properly is 20 degrees. Always work from the top down. 3. Is there any danger of objects flying around, such as balls, which could distract the operator? If so, do NOT use the Verti-Core III. 4. Is there any danger of subsiding, sliding? If so, postpone the work until circumstances improve. 5. When the ground is frozen or very wet, the work should be postponed until conditions have improved. 6. Are there any cables/pipes in the ground? If so, find out at what depth they are, and set the working depth to 60% of that depth. 7. Are there any hard objects in the ground? If so, use the Verti-Core III at a low PTO shaft speed, and adjust the working depth. 8. If the ground is very compacted, you should use shorter tines or adjust the working depth. 17
9.0 TRANSPORTING THE VERTI-CORE III The user is responsible for the transport of the Verti-Core III behind the tractor on public roads. Check national legislation for regulations for driving on public roads. Do not exceed a speed of 12 km/h on open fields, due to the weight of the Verti-Core III. Higher speeds can pose a serious danger to the operator/bystanders, and could possibly damage the machine. Make sure the top link (3), see Fig. 10, is connected and tensioned in the conveyor. If this is not case, the machine could sustain serious damage. When the machine is lifted off the ground, at least 20% of the weight of the must rest on the front axle. tractor 18
10.0 DISCONNECTING THE VERTI-CORE III Fig. 12 The machine can be disconnected from the tractor in the following way (See Fig 12): 1. Drive the Verti-Core III to a storage space with a stable/even floor.!! Make sure the tractor is secured in place and cannot start moving!!!! Switch the tractor off before getting off!! 2. Turn the locking pins (2) halve a rotation and remove them. 3. Lower the support legs (1). 4. Secure the support legs (1) by replacing the locking pins (2). 5. Carefully lower the Verti-Core III to the ground. 6. Release the top link and remove it. 7. Remove the locking pin (4), remove the top link connection pin (5) 8. Remove the locking pin (7), remove the connection pins (6). Disconnect the bottom lifting arms from the tractor. 9. Disengage the PTO on the tractor side.!! Make sure the Verti-Core III is stable and cannot roll/slide away!! 10. Start the tractor, and drive it away. 19
11.0 TROUBLESHOOTING Machine vibrates Hollow tines bend/break Front roller not stable on the ground Crankshaft turns irregularly Difficult conditions Wrong tine Difficult conditions Wrong tines, too much resistance Difficult conditions Machine not at 90 degrees Angles of PTO pivoting points differ PTO pivoting points not in line Adjust working depth Use thinner/shorter tines In case of dryness, sprinkle first Change tines, use shorter ones. First break the ground using another machine. Adjust working depth Use thinner/shorter tines In case of dryness, sprinkle first Change tine size Adjust working depth Use different tine size. Adjust working depth Sprinkle first PTO breaks Sleeves crack PTO angles too big PTO angles do not match Damage to the lawn Irregular pattern of holes V-belt/belts slip Oval holes Damage to the lawn (One) slipping V-belt Rubber buffers worn V-belts / pulleys worn Insufficient pre-tensioning Difficult conditions Ground too wet Decrease forward speed Decrease working depth Use Turf Hold Down Fingers Check V-belt tension Check pretension and replace Change PTO rpm Check and replace Check and replace Adjust working depth Decrease forward speed Use thinner tines 20
12.0 MAINTENANCE Before start-up: Weekly After first 20 hours of operation (new or repaired) After first 100 hours of operation (new or repaired) After every 100 hours of operation After every 500 hours of operation Check bolts/nuts Connect machine to a tractor Allow the machine to idle for 5 minutes. Mount the tines Check gearbox oil level Clean the machine Lubricate PTO and roller bearings Check bolts/nuts Check V-belt tension Lubricate PTO and roller bearings Check bolts/nuts Change gearbox oil Check condition and tension of V-belts Lubricate PTO shaft and roller bearings Check bolts/nuts Take a good look at the machine Lubricate front roller spindles Check V-belts Change gearbox oil See instructions in this manual Look and listen See Chapter 15, Options 2 shots with EP 2 2 shots each EP 2 Use SAE 90 W 2 shots each EP 2 Use SAE 90 W. 21
13.0 LUBRICATION PIONTS Fig 13 22
14.0 V-BELT TENSIONING Fig. 14 V-belt tension is important and has to be checked regularly. It is also important to regularly clean v-belts and pulleys whenever required. Belts should be checked and adjusted one by one in the following way: Check whether the tractor engine is switched off and the machine is firmly placed on the ground. 1. Remove the protective cover 2. Apply a force of 45 N (9.9 lbs.) on the centre of the bottom part of the belt, see Fig.14. 3. You should be able to squeeze the belt 5 mm (1/5 ). 4. If not, adjust the belt tension. 5. Unscrew the nut (2) at the front of the tensioner. 6. Turn the nut (1) until you reach the right tension. 7. Tighten the nut (2). 8. Fit the protective cover on the machine. When a v-belt needs to be replaced, always replace all v-belts on the machine!! This to prevent different v-belt length and different belt speeds. Different belts can cause extra wear of the v-belts. 23
TECHNICAL INFORMATION The Verti-Core III is generally not a complicated machine. A number of technical items will be explained further. If you still have questions after that, you should contact your dealer, who will be happy to help you. Figure 15 depicts the structure of the crankshaft. Also check the parts page for more detailed drawings. 14.1 REPLACING A CRANK/CONNECTING ROD BEARING A crank must be replaced when it has cracked or when the nuts of the big-end regularly come loose, i.e. the connection rod bearings, connection rod bearing fittings or the big-end pin holes in the crank are damaged. Replace the crank/bearings as soon as possible, in order to avoid any further damage to other parts, and do so as follows (see Fig. 16): Fig. 15 1. Remove the big-end nut (1) and big-end pin (2) from the driving rod (7) on both sides of the bearing (4). 2. Drive rod (7) is now detached. 3. Remove the nuts (3) from the bearing (4), and remove the bearing (4), including crank elements, from the machine. 4. Remove nut (5) and beam axle (6). 5. Remove the bearing from the beam axle (6). 6. Replace defective parts and follow reverse order to reassemble the machine. Use Loctite for nuts (1) and (3). 24
14.2 RELEASING CRANKSHAFT TENSION When crankshaft parts have been replaced, the shaft can run less smoothly. This can be down to pretensioning. These tensions have to be released. Act as follows, see Fig. 15: 1. Unscrew the nuts (3) of the bearings (4) a few turns. 2. Next, tighten the bearings one by one from one direction. 3. Check after each bearing whether the crankshaft runs smoothly and has no play. After repairing the crankshaft, nuts must be checked for looseness regularly. Mount the cranks in the right way; refer to the parts page for the right order and part numbers. 14.3 TIMING AND TORQUES Fig. 16 25
Fig 17. Fig. 16+17 shows the torques of the most important nuts/bolts. Make sure that bolts and nuts for which the torque is not shown here, are tightened with the same tightening torque as similar bolts and nuts. When bolts and nuts come loose, you can use Loctite to tighten them. 26
15.0 OPTIONS The Verti-Core III is intended as a hollow core machine. Always use tines with the same length and thickness. Replace bent tines right away. If you fail to do so, the machine can become unstable. Do not use tines that are thicker and longer than specified in the technical specifications. Shorter (worn) tines can be used in cases where less working depth is required. Remember that the depth indication on the sticker is only correct when using maximum length tines. We recommend leaving the core guide plates (2) on the machine at all time, in order to protect the machine against dirt. The pages listing spare parts provide part numbers of the different parts. 2 1 3 5 7 4 6 8 9 10 11 12 13 Fig. 18 15.1 HOLLOW TINES The opening of the tine (13) must always face the back of the machine, see Fig. 16. If stones are expected in the lawn, you should use heavier hollow tines, as well as decrease the rpm, given that lighter hollow tines are more prone to bending. The machine is supplied with 19mm (3/4 ) tine blocks (3+4) with 5 tines (9) per block as standard. There is also the option of 7/8 tine blocks (5+6) with 4 tines (10), or multi tine blocks (7+8) with 8 tines (11 or 12) per block. 27
15.2 TURF HOLD DOWN FINGERS Turf hold down fingers for standard tine holders are mounted on the machine as standard. There are also other turf hold down fingers available for heavier tines. The machine has to be at right angles to the ground, see Fig. 9. When plates have bent in one and the same direction after a period of being in use, you can simply attach them the other way round. Be careful when installing the turf hold down kit. Especially the first time, when plates have to be aligned with the tines. The machine must be stable and firmly on the ground. 15.3 WINDROW KIT When aerating using hollowing tines, cores are removed from the ground. The Windrow kit ensures that these cores are subsequently gathered so that they can be removed easily after working on the lawn. This kit is available under number: - 212.160.018 -> Verti-Core III 1600-212.210.002 -> Verti-Core III 2100 28
Parts manual
Redexim Verti-Core III 1600-2100 Page 01 Code 1410 Page 02-03 TM Page 08 Page 04 Page 10 Page 11 Page 09 Page 05-07 Decalls Page 12 Tines Page 13 Windrow kit Page 14 PTO Page 15-16 114PR001-PP01
Redexim Verti-Core III 1600-2100 Page 02 Code 1410 21 25 6 1 18 24 TM 24 7 20 11 16 2 25 9 26 17 14 3 12 19 4 23 15 22 10 20 8 5 19 13 TOOLSET 114PR001-PP03
Redexim Verti-Core III 1600-2100 Page 02 Code 1410 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 1 404.140.100 Distance bush 2 2 2 444.803.100 Toolbox Complete 1 1 3 446.047.300 Rubber U-seal 4x10 L=730 2 2 4 446.049.210 Rubber U-seal 4x10 L=2130 2 2 5 446.300.200 Vibration damper type B M8x20 20 22 6 446.500.580 Rubber stop 2 2 7 456.074.500 Belt cover right 1 1 8 456.074.502 Belt cover left 1 1 9 456.087.043 Cover plate VC 1600 1 0 456.115.043 Cover plate VC 2100 0 1 10 456.087.044 Cover plate VC 1600 1 0 456.115.044 Cover plate VC 2100 0 1 11 456.182.065 Rear cover VC1600 III VC 1600 1 0 456.238.065 Rear cover VC2100 III VC 2100 0 1 12 464.051.500 Plate 2 2 13 468.083.060 Toolset 1 1 14 470.051.500 Lock plate 2 2 15 804.080.160 Bolt M8 x 16 - ISO 4017 20 22 16 804.080.250 Bolt M8 x 25 - ISO 4017 8 8 17 804.080.300 Bolt M8 x 30 - ISO 4017 2 2 18 804.140.400 Bolt M14 x 40 - ISO 4017 2 2 19 830.080.080 Self Lock Nut M8 - ISO 10511 28 30 20 830.100.100 Self Lock Nut M10 - ISO 10511 6 6 21 830.140.140 Self Lock Nut M14 - ISO 10511 2 2 22 864.080.030 Washer M8 - ISO 7089 20 22 23 864.100.030 Washer M10 - ISO 7089 6 6 24 864.100.031 Large washer M10 - DIN 9021 4 4 25 864.140.030 Washer M14 - ISO 7089 4 4 26 866.080.020 Spring Washer M8 - DIN 127 2 2 114PR001-PP03
Redexim Verti-Core III 1600-2100 Page 03 Code 1410 7 15 2 12 3 TM 4 5 17 11 7 14 1 10 16 11 13 9 6 8 114PR001-PP04
Redexim Verti-Core III 1600-2100 Page 03 Code 1410 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 1 446.800.550 Rubber stop 1 1 2 468.041.504 Cover lock plate 1 1 3 472.151.502 Stud Ø15 M10 L=150 6 6 4 474.201.320 Lock pin 4 4 5 478.605.070 Support 4 4 6 590.342.700 Clamp 2 2 7 804.080.160 Bolt M8 x 16 - ISO 4017 2 2 8 804.080.250 Bolt M8 x 25 - ISO 4017 8 8 9 804.160.350 Bolt M16 x 35 - ISO 4017 2 2 10 822.160.360 Lifting Eye Nut M16 - DIN 582 2 2 11 830.080.080 Self Lock Nut M8 - ISO 10511 9 9 12 830.100.100 Self Lock Nut M10 - ISO 10511 6 6 13 864.080.030 Washer M8 - ISO 7089 8 8 14 864.120.031 Large washer M12 - DIN 9021 1 1 15 866.080.020 Spring Washer M8 - DIN 127 2 2 16 866.160.020 Spring Washer M16 - DIN 127 2 2 17 2991800 PTO Cover 1 1 114PR001-PP04
Redexim Verti-Core III 1600-2100 Page 04 Code 1410 10 13 5 1 2 13 12 5 TM 9 8 11 4 12 8 9 3 12 13 7 9 1 13 10 6 114PR001-PP05
Redexim Verti-Core III 1600-2100 Page 04 Code 1410 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 1 406.210.600 Distance bush Ø30/Ø20.5 L=60 2 2 2 446.700.550 Rubber stop 1 1 3 468.125.300 Top link support right 1 1 4 468.125.302 Top link support left 1 1 5 468.126.300 Lock plate 2 2 6 494.185.101 Frame VC1600 III 1 0 494.234.101 Frame VC 2100 III 0 1 7 521.191.600 Top link pin OS 1 1 8 521.221.600 3-point pin 2 2 9 523.030.750 R-Clip Round 3, DIN 11024 3 3 10 802.060.600 Bolt M20 x 140 - ISO 4014 2 2 11 802.200.500 Bolt M20 x 50 - ISO 4017 2 2 12 830.200.200 Self Lock Nut M20 - ISO 10511 4 4 13 864.200.030 Washer M20 - ISO 7089 4 4 114PR001-PP05
Redexim Verti-Core III 1600-2100 Page 05 Code 1410 2 6 5 4 TM 8 3 1 7 10 9 11 114PR001-PP08
Redexim Verti-Core III 1600-2100 Page 05 Code 1410 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 1 2692101 Spindle 2 2 2 864.120.030 Washer M12 - ISO 7089 2 2 3 404.120.070 Bearing bush spindel 2 2 4 464.060.410 Bracket height adjustment 2 2 5 474.191.382 Spindle head 7416 2 2 6 878.050.240 Roll Pin 5 x 24 - ISO 8752 2 2 7 804.100.300 Bolt M10 x 30 - ISO 4017 4 4 8 830.100.100 Self Lock Nut M10 - ISO 10511 4 4 9 830.160.160 Self Lock Nut M16 - ISO 10511 4 4 10 864.160.030 Washer M16 - ISO 7089 4 4 11 2281520 Bolt Assembly 2 2 114PR001-PP08
Redexim Vert-Core III 1600-2100 Page 06 Code 1311 TM 10 5 2 6 12 9 11 13 3 4 8 1 7 12 114PR001-PP06
Redexim Vert-Core III 1600-2100 Page 06 Code 1311 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 For Tine Ø22 (7/8 ) for 4 tines/ 1 311.508.304 Turf Hold Down Finger head 6 8 For Tine Ø19 (3/4 ) for 5 311.508.302 Turf Hold Down Finger tines/head 6 8 2 406.110.140 Distance bush Ø20/Ø11 L=14 4 4 3 462.409.182 THD Beam 1 0 462.409.230 THD Beam 0 1 4 464.049.166 Scraper 1 0 464.049.220 Scraper 0 1 5 468.032.750 Height Indicator 2 2 6 802.100.450 Bolt M10 x 45 - ISO 4014 4 4 7 804.080.300 Bolt M8 x 30 - ISO 4017 18 24 8 820.120.350 MH Bolt M12 x 35 ISO 8677 4 4 9 830.080.080 Self Lock Nut M8 - ISO 10511 18 24 10 830.100.100 Self Lock Nut M10 - ISO 10511 4 4 11 830.120.120 Self Lock Nut M12 - ISO 10511 4 4 12 864.080.024 Large washer M8 - DIN 9021 36 48 13 864.120.030 Washer M12 - ISO 7089 4 4 114PR001-PP06
Redexim Verti-Core III 1600-2100 Page 07 Code 1311 TM 25 5 18 15 6 7 4 24 8 14 27 17 16 26 9 23 1 19 3 22 12 10 21 13 2 20 11 114PR001-PP07
Redexim Verti-Core III 1600-2100 Page 07 Code 1311 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 1 404.100.340 Bush 2 2 2 418.250.750 Stop THD Frame 2 2 3 438.251.020 Spring THD SLVC 2 2 4 442.300.150 Pivot bearing THD SLVC 2 2 5 464.080.860 Bracket THD Spring Tensioner 2 2 6 466.101.340 Pivot Bracket THD frame 2 2 7 468.102.640 Bracket THD Beam right 1 1 8 468.102.642 Bracket THD Beam left 1 1 9 468.155.750 Front roller support 2 2 10 488.140.917 Welding assembly front roller 1 0 488.140.932 Welding assembly front roller 0 1 11 744.250.660 Bearing complete 2 2 12 802.100.650 Bolt M10 x 65 - ISO 4014 2 2 13 802.160.550 Bolt M16 x 55 - ISO 4014 4 4 14 804.080.250 Bolt M8 x 25 - ISO 4017 4 4 15 804.120.350 Bolt M12 x 35 - ISO 4017 4 4 16 822.101.000 Eye bolt M10x100 Din444 LB (full thread) 2 2 17 826.100.100 Nut M10 - DIN 934 2 2 18 830.100.100 Self Lock Nut M10 - ISO 10511 2 2 19 830.120.120 Self Lock Nut M12 - ISO 10511 4 4 20 830.140.140 Self Lock Nut M14 - ISO 10511 2 2 21 836.100.260 Knop M10 - Din 6335 2 2 22 864.100.030 Washer M10 - ISO 7089 2 2 23 864.100.031 Large washer M10 - DIN 9021 2 2 24 864.160.030 Washer M16 - ISO 7089 2 2 25 878.050.240 Roll Pin 5 x 24 - ISO 8752 2 2 26 2282096 Splined nut bracket 2 2 27 2282098 Spindle nut TR18x4 2 2 114PR001-PP07
Redexim Verti-Core III 1600-2100 Page 08 Code 1410 5 6 5 4 3 2 TM 3 4 1 11 12 30 10 19 11 24 25 28 26 14 22 27 13 20 24 16 15 7 21 17 8 23 18 9 114PR001-PP09
Redexim Verti-Core III 1600-2100 Page 08 Code 1410 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 1 424.300.800 Shaft tensioner 1 1 2 428.702.000 Idler 1 0 428.902.000 Idler 0 1 3 870.030.160 Circlip d=30 - DIN 471 2 2 4 872.062.200 Circlip DIN 472-62x2 2 2 5 713.300.160 Bearing DIN 6206 2RS 2 2 6 406.310.290 Distance bush Ø40/Ø31 L=28.7 1 1 7 406.460.322 Distance bush Ø55/Ø46 L=32.2 1 0 406.460.422 Distance bush Ø55/Ø46 L=41.7 0 1 8 468.041.204 Plate 2 2 9 468.121.200 Slide plate 2 2 10 470.052.802 Tensioner 2 2 11 474.458.552 Main drive shaft 2 0 474.459.110 Main drive shaft 0 2 12 622.175.206 Comer T-27A 267.006 1:1 1 1 13 642.171.700 V-Belt XPB 1700 6 8 14 646.022.243 Pulley SPB 224-3 Splined 2 0 646.022.244 Pulley SPB 224-4 Splined 0 2 15 646.022.503 Pulley SPB 250-3 T3020 2 0 646.022.504 Pulley SPB 250-4 T3020 0 2 16 648.453.020 Taperlock 3020-45mm 2 2 17 741.450.490 Bearing UCF 209 2 2 18 802.060.350 Bolt M6 x 35 - ISO 4014 4 4 19 802.161.100 Bolt M16 x 110 - ISO 4014 2 2 20 804.120.350 Bolt M12 x 35 - ISO 4017 4 4 21 804.160.450 Bolt M16 x 45 - ISO 4017 8 8 22 826.120.120 Nut M12 - DIN 934 4 4 23 830.060.060 Self Lock Nut M6 - ISO 10511 4 4 24 830.160.160 Self Lock Nut M16 - ISO 10511 10 10 25 864.160.030 Washer M16 - ISO 7089 2 2 26 864.350.050 Washer M35 - ISO 7089 2 2 27 866.120.020 Spring Washer M12 - DIN 127 4 4 28 884.140.500 Key 14x9x50 - DIN 6885 2 2 29 4129210 Nut M35x1.5 2 2 30 2611155 Distance bush 2 2 114PR001-PP09
Redexim Verti-Core III 1600-2100 Page 09 Code 1410 TM 18 20 17 10 11 9 8 4 19 21 3 9 11 10 5 1 16 12 2 1 5 6 15 13 14 13 15 114PR001-PP10
Redexim Verti-Core III 1600-2100 Page 09 Code 1410 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 1 468.124.020 RC element strip Qua for 1 element 2 2 2 416.201.500 Pivot bar Qua for 1 element 2 2 3 406.130.800 Distance bush Ø25/Ø12.5 L=80 Qua for 1 element 3 3 4 830.120.120 Self Lock Nut M12 - ISO 10511 Qua for 1 element 3 3 5 830.200.200 Self Lock Nut M20 - ISO 10511 Qua for 1 element 4 4 6 802.121.200 Bolt M12 x 120 - ISO 4014 Qua for 1 element 3 3 7 470.156.400 Weldment tine arm Qua for 1 element 1 1 8 711.300.300 Bearing 3306-BTVH Qua for 1 element 1 1 9 872.072.250 Circlip D=72 - DIN 472 Qua for 1 element 2 2 10 404.300.400 Support bush Qua for 1 element 2 2 11 12 4407810 880.060.100 Oil seal - 45x72x10 RP Grease nipple M6 DIN 71412A Qua for 1 element Qua for 1 element 2 1 2 1 13 713.200.140 Bearing 6204-2RS Qua for 1 element 2 2 14 406.210.480 Distance bush Ø28/Ø21 L=48 Qua for 1 element 1 1 15 2602012 Shim Ø30/Ø20.5 D=2 Qua for 1 element 2 2 16 4067000 Breather M10x1 Qua for 1 element 1 1 17 416.301.800 Big End pin 6 8 18 804.100.300 Bolt M10 x 30 - ISO 4017 24 32 19 830.100.100 Self Lock Nut M10 - ISO 10511 24 32 20 4127260 Self lock nut M27 6 8 21. RSU Element Parts page 10 6 8 114PR001-PP10
Redexim Verti-Core III 1600-2100 Page 10 Code 1311 TM 9 8 3 6 5 11 10 1 7 4 2 7 1 114PR001-PP11
Redexim Verti-Core III 1600-2100 Page 10 Code 1311 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 1 406.210.050 Distance bush Ø30/Ø20.2 L=5 2 2 2 406.210.420 Distance bush Ø28/Ø21 L=42 1 1 3 464.081.502 Lockplate RSU 1 1 4 466.081.500 RSU Arm 1 1 5 468.081.542 Bracket RSU 2 2 6 572.451.500 Rubber suspension Unit DR-A 45x150 1 1 7 713.200.140 Bearing 6204-2RS 2 2 8 802.060.600 Bolt M12 x 190 - ISO 4014 2 2 9 804.100.300 Bolt M10 x 30 - ISO 4017 6 6 10 830.100.100 Self Lock Nut M10 - ISO 10511 6 6 11 830.120.120 Self Lock Nut M12 - ISO 10511 2 2 114PR001-PP11
Redexim Verti-Core III 1600-2100 Page 11 Code 1 4 2 16 1 17 14 TM 19 14 17 12 15 3 4 12 1 14 17 12 15 9 10 5 8 18 7 6 10 13 9 16 11 17 14 VC1600 120 angle between crank (shown) VC2100 90 angle between crank more details see users manual. 114PR001-PP12
Redexim Verti-Core III 1600-2100 Page 11 Code 1 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 1 464.271.404 Crank plate 2 2 2 406.460.400 Distance bush Ø60/Ø45.2 L=39.5 1 1 3 406.460.510 Distance bush Ø60/Ø45.2 L=51.5 1 1 4 420.452.610 Splined shaft 2 0 420.452.710 Splined shaft 0 2 5 472.802.250 Crankshaft bearing block 7 9 6 406.460.222 Distance bush Ø60/Ø45.2 L=22 7 9 7 4061050 Grease nippel M8 7 9 8 4067000 Breather M10x1 7 9 9 4408967 Oil seal 60-85-10 14 18 10 711.450.190 Bearing 6209 14 18 11 464.271.400 Crank plate 4 0 464.271.404 Crank plate 0 6 12 464.271.402 Crank plate 6 8 13 420.452.030 Splined shaft 5 7 14 4109600 Crank shaft nut M40x1.75 12 16 15 406.460.190 Distance bush Ø60/Ø45.2 L=19.4 6 8 16 406.460.310 Distance bush Ø60/Ø45.2 L=31.4 6 8 17 468.021.004 Lock plate 12 16 18 802.140.650 Bolt M14 x 65 - ISO 4014 28 36 19 830.140.140 Self Lock Nut M14 - ISO 10511 28 36 114PR001-PP12
Redexim Verti-Core III 1600-2100 Page 12 Code 1311 TM 9 1 4 6 10 8 5 7 4 1 3 6 2 8 10 7 4 5 114PR001-PP02
Redexim Verti-Core III 1600-2100 Page 12 Code 1311 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 1 900.260.403 Logo Label Rev.B 2 2 2 900.260.422 Decall PTO 350 540 1 1 3 900.280.402 Safety decall manual 1 1 4 911.260.402 Decall Verti-Core 3 3 5 911.280.402 Safety Decall Verti-Drain 2 2 6 911.280.404 Decall close cover 2 2 7 912.260.404 Label 1600 2 0 912.260.406 Label 2100 0 2 8 912.260.408 Label Height Adjustment 2 2 9 900.280.404 Decall cut off fingers 2 2 10 912.260.407 Label "III" 2 2 114PR001-PP02
Redexim Verti-Core III 1600-2100 Solid tines VC 1600 VC 2100 Hollow tines Cross tines Chisel tines Tine holder for 3 tines (only for tine size: 7/8'') Tine holder for 4 tines Multi tine holder Mounting Ø(mm) Tine Size (mm) Tine Size (inch) Part # Adapter Qua Qua 19 10x100 3/8 x 4 39200-447 Tine holder 4 or 5 tines 32 40 8 8x95 5/16 x 3 13/16 311.108.095 Multi-tine holder block 48 60 Mounting Ø(mm) Tine Size (mm) Tine Size (inch) Part # Adapter Code 1702 Page 13 Ejecting from Qua Qua 19 21x12x125 13/16 x 1/2 x 5 9990075 Tine holder 4 or 5 tines Standard on Machine Side 24 or 30 32 or 40 19 19x10x125 3/4 x 3/8 x 5 311.219.159 Tine holder 4 or 5 tines Side 24 or 30 32 or 40 19 19x10x110 3/4 x 3/8 x 4 3/8 311.219.158 Tine holder 4 or 5 tines Top 24 or 30 32 or 40 19 16x7x110 5/8 x 1/4 x 4 3/8 311.219.138 Tine holder 4 or 5 tines Top 24 or 30 32 or 40 8 10x6x80 3/8 x 1/4 x 3 311.210.080 Multi-tine holder block Side 36 48 7/8'' 22x110 7/8 x 4 1/2 311.222.140 Multi-tine block for 3 or 4 tines with size 7/8'' Side 18 or 24 24 or 32 Ø Tine Size (mm) Tine Size (inch) Part # Adapter Qua Qua 8 12 x 90 1/2 x 3 1/2 9990020 Multi-tine holder block 48 60 Ø Tine Size (mm) Tine Size (inch) Part # Adapter Qua Qua 19 5 x 30 x 90 3/16 x 1 3/16 x 3 1/2 311.619.127 Tine holder 4 or 5 tines 24 or 30 32 or 40 Part name Tine holder for 7/8'' tines Contra block tine holder for 7/8'' tines Bolt M12 x 50 Bolt M8 x 60 Self lock nut M8 Washer M12 Part # Qua Qua 466.122.554 6 8 472.302.554 6 8 802.120.500 12 16 802.080.600 12 16 830.030.080 12 16 864.120.030 12 16 Nr. Part name Part # Qua Qua 15 Two options: Hollow tine 7/8'' or 3/4'' size See tines 24 32 16 Self lock nut M8 830.030.080 24 32 17 Two options: Tine holder for 7/8'' tines Tine holder for 3/4'' (19mm) tines 466.122.550 6 8 466.122.552 Standard on machine 6 8 18 Two options: Contra block tine holder for 7/8'' tines 482.302.550 6 8 Contra block tine holder for 3/4'' (19mm) tines 472.302.552 Standard on machine 6 8 19 Washer M12 864.120.030 18 24 20 Bolt M8 x 60 802.080.600 12 18 21 Bolt M12 x 50 802.120.500 18 24 Kit name Part # Qua Qua Multi tine kit - Verti core 1600 212.160.014 1 n/a Multi tine kit - Verti core 2100 212.210.004 n/a 1 Nr. Part name Part # 22 Self lock nut M10 830.100.100 12 16 23 Hollow tine 10 x 6 x 80 (3/8'' x 3 1/4'') See tines 48 64 24 Solid tine 8 x 95 (5/16'' x 3,875'') 311.108.095 48 64 25 Tine Securing Bolt M10 x 40 812.100.401 48 64 26 Multi tine holder block 314.430.254 6 8 27 Self lock nut M12 830.120.120 12 16 28 Core catch plate 468.032.650 6 8 29 Bolt M10 x 50 802.100.500 12 16 30 Mushroom head bolt M12 x 35 820.120.350 12 16 Tine holder for 5 tines (only for 3/4'' tines) Nr. Part name Part # Qua Qua 31 Bolt M6 x 60 802.060.600 12 16 32 Washer M12 864.120.030 24 32 33 Contra block tine holder 472.302.650 6 8 34 Self lock nut M12 830.120.120 12 16 35 Mushroom head bolt M12 x 35 820.120.035 12 16 36 Core catch plate 468.032.650 6 8 37 Self lock nut M6 830.060.060 12 16 38 Tine holder 466.122.650 6 8 39 Hollow Tine 19 x 110 (3/4'' x 4 1/2'') 311.219.138 30 40 40 Bolt M12 x 50 802.120.500 24 32
Redexim Verti-Core III 1600-2100 Page 14 Code 1702 Front roller support (468.155.750) Height indicator (468.032.750) TM 18 Replace distance bushes (406.11.140) 2 11 20 12 3 8 8 4 18 13 4 5 4 4 19 15 16 10 2 23 22 14 9 3 3 6 7 1 1 17 24 24 20 12 8 21 Verti-Core III 2100 114PR001-PP14
Redexim Verti-Core III 1600-2100 Page 14 Code 1702 ITEM PART NUMBER DESCRIPTION REMARKS QUA QUA VC1600 VC2100 1 830.100.100 Self Lock Nut M10 - ISO 10511 4 4 2 846.080.241 D-Shackle D8 6 6 3 804.160.450 Bolt M16 x 45 - ISO 4017 6 6 4 830.160.160 Self Lock Nut M16 - ISO 10511 8 8 5 468.151.250 Distance plate 2 2 6 802.160.650 Bolt M16 x 65 - ISO 4014 2 2 7 802.120.600 Bolt M12 x 60 - ISO 4014 2 2 8 830.120.120 Self Lock Nut M12 - ISO 10511 4 6 9 523.030.752 Special R-clip d3 4 4 10 846.069.800 Chain D=6 L=980 1 1 11 846.064.300 Chain D=6mm L=430mm 2 2 12 406.130.150 Distance bush 2 6 13 406.160.150 Distance bush 2 2 14 406.170.150 Distance bush 4 4 15 404.170.180 Distance bush 2 2 16 404.130.180 Distance bush 2 2 17 802.100.750 Bolt M10 x 75 - ISO 4014 2 2 18 468.121.900 Mount strip windrow kit 2 2 19 468.103.002 Pivot plate 2 2 20 802.120.450 Bolt M12 x 45 - ISO 4014 2 6 21 468.085.500 Windrow plate extension 0 2 22 464.106.350 Windrow support 2 2 23 468.089.000 Windrow plate 2 2 24 802.100.450 Bolt M10 x 45 - ISO 4014 4 4 212.160.018 Complete windrow kit Verti-Core III 1600 212.210.002 Complete windrow kit Verti-Core III 2100 114PR001-PP14
Redexim PTO T-40 Page Code 1306 12 10 TM 13 11 1 2 14 11 10 8 16 15 18 14 9 13 3 17 12 10 20 Verti-Core III 1600 6 19 5 4 2 1 7 PTO T-40PP
Redexim PTO T-40 Page Code 1306 ITEM PART NUMBER DESCRIPTION REMARKS QUA 1 872.030.120 Circlip D=30 - DIN 472 8 2 180014130 Cross and 4x circlip kit 2 3 151014007 Inner tube yoke type 40 1 4 141024263 Outer tube yoke type 40 1 5 1521402800700 T40-series Outer tube L=415mm 1 6 153140188 T40-series Inner tube 1 7 141024430 Complete collar yoke type 40 1 8 151014017 Flanged yoke T40 1 9 180015020 Bush 1 10 180014019 Lining ring Ø120 Ø68 2 11 151014570 Clutch support 1 12 180014020 Pressure plate 1 13 802.120.650 Bolt M12 x 65 - ISO 4014 2 14 830.120.120 Self Lock Nut M12 - ISO 10511 2 15 830.100.100 Self Lock Nut M10 - ISO 10511 8 16 180014022 Spring 8 17 802.100.800 Bolt M10 x 80 - ISO 4014 8 18 1422402119430 Complete guard 40-series 1 19 190000014 Roll Pin 8 x 65 1 20 190000012 Roll Pin 8 x 55 1 21 400510 Complete PTO Verti-Core III 1600 PTO T-40PP
Redexim PTO Page Code 1307 13 10 7 11 8 12 9 8 6 5 14 15 Verti-Core III 2100 TM 19 1 17 2 18 20 21 3 16 19 4 115PR003-PP21
Redexim PTO ITEM PART NUMBER DESCRIPTION REMARKS QUA 1 872.030.120 Circlip D=30 - DIN 472 8 2 19000016 Inner roll pin 1 3 19000018 Outer roll pin 1 4 141026544 Complete collar yoke type 60 1 5 151016037 Flanged yoke T60 1 6 180019019 Bush 1 7 180019014 Inner plate 1 8 180019018 Lining ring 2 9 151018018 Clutch support 1 10 180019116 Pressure plate 1 11 802.120.650 Bolt M12 x 65 - ISO 4014 2 12 830.120.120 Self Lock Nut M12 - ISO 10511 2 13 165000549 Bolt M10 x 85 - ISO 4014 8 14 180019017 Spring 8 15 830.100.100 Self Lock Nut M10 - ISO 10511 8 16 151016028 Outer tube yoke type 60 1 17 151016029 Inner tube yoke type 60 1 18 153.160.150 T60-series Inner tube 1 19 180016130 Cross and 4x circlip kit 2 20 1422602987630 Complete guard 60-series Cut to correct lenght 1 21 152.160.475 T60-series Outer tube 1 600610 Complete PTO T60 With disc clutch Page Code 1307 Verti-Core III 2100 115PR003-PP21