Proportional Valve Electro-Hydraulic Proportional Pilot Relief Valve Electro-Hydraulic Proportional Flow & Directional Control Valve Electro-Hydraulic Proportional Relief & Flow Control Valve Electronic Amplifier P-C Board www.steedmachinery.com.tw
Contents Proportional Valve Electro-Hydraulic Proportional Pilot Relief Valve EDG-G01... 4 EBG-G03, G06... 7 Electro-Hydraulic Proportional Flow & Directional Control Valve EDFG-G01... 11 EDFG-G03, G04, G06... 13 Electro-Hydraulic Proportional Relief & Flow Control Valve EFBG-03, 06...17 Electronic Amplifier P-C Board TW2085... 22 TW2085-2... 24 TW9820... 26 TW9820-2... 28 www.steedmachinery.com.tw Contents 03
Proportional Valve > Electro-Hydraulic Proportional Pilot Relief Valve EDG-G01 SYMBOLS With safety valve Without safety valve ORDER CODES EDG - G01 - H2 - D1 - R 1 2 3 4 5 1 Model Name EDG 2 Thread Connection G01 1/4" 3 Pressure Adjusting Range C1 H2 4 Coil Resistance D1 10Ω 3 4 D2 10~143 kgf/cm 2 ( 1.0~14 Mpa ) 15.3~214 kgf/cm 2 ( 1.5~21 Mpa ) 15.3~286 kgf/cm 2 ( 1.5~28 Mpa ) 20~357 kgf/cm 2 ( 2.0~35 Mpa ) 20Ω 5 Safety Valve R with safety valve none without safety valve HANDLING 1. Air Bleeding To enable proper pressure control, loosen the air vent when starting up the pump in order to drain any air from the pump, and fill the inside of the solenoid with hydraulic operational fluid. The position of the air vent can change by loosening the M4 screw and rotating the cover. 2. Mounting Method Mounting on a vertical surface causes minimum pressure to increase by 2 kgf/cm 2 (0.2 Mpa). 3. Manual Pressure Adjusting Screw For the initial adjustment or when there is no input current to the valve due to an electrical problem or some other reason, valve pressure can be increased by rotating the manual adjustment screw clockwise (rightward). Normally, the manual adjusting screw should be rotated back fully to the left (counterclockwise) and secured with the lock nut. 4. Minimum Relief Flow Rate A small flow rate can cause setting pressure to become unstable. Use a flow rate of at least 0.3 l/min. 5. Load Capacity When using this valve to control direct circuit pressure, make sure the load volume (P port side volume) is at least 40 cm 3. 6. Bundled Accessories (Valve Mounting Bolts) M5 x L45 (4pcs) Tightening torque: 51~72 kgf/cm 2 7. Use an operational fluid that conforms to the both of the following. Oil temperature: -20 to 70 C. Viscosity: 12 to 400 mm 2 /s. The recommended viscosity range is 15 to 60 mm 2 /s. 04 EDG-G01 www.steedmachinery.com.tw
MODEL SPEC. Model EDG-G01 Max. Flows 1.2 l/min Pressure Adjusting Range C1 : 10~143 kgf/cm 2 ( 1.0~14Mpa ) H2 : 15.3~214 kgf/cm 2 ( 1.5~21Mpa ) 3 : 15.3~286 kgf/cm 2 ( 1.5~28Mpa ) 4 : 20~357 kgf/cm 2 ( 2.0~35Mpa ) Rated Current 800 ma Coil Resistance 10Ω or 20Ω ( 20 C ) Magnetic Hysteresis <3% Repeatability <1% Amplifier No. Weight TW2085, TW2085-2 1.6 kg Note: Value when a STEED amplifier TW2085-2 is used (with dithering). PERFORMANCE CURVES Input Current - Pressure Characteristics Pressure (kgf/cm 2 ) 408 357 306 255 204 153 102 4 (40) (35) (30) 3 (25) H2 (20) C1 (15) (10) 51 0 200 400 600 800 Input Current (ma) (5) (Mpa) 1000 * Hydraulic Operational Fluid Viscosity 32mm 2 /s www.steedmachinery.com.tw EDG-G01 05
DIMENSION ( UNIT : mm ) EDG-G01 4 - Ø9.5x9.5 Counterbore Ø5.5 Holes 30.5 45 11.75 40.5 173 180 30.5 45 84.5 84.5 73.5 73.5 46 46 23 23 EDG-G01-R 85.5 74.5 48 24 85.5 74.5 8.5 8.5 29 29 8.5 8.5 29 29 Connector Cord Diameter Ø8 to 10 Air Vent (Air Bleeding) 3 Hex. Manual Pressure Adj. Screw Connector Cord Diameter Ø8 to 10 Air Vent (Air Bleeding) 3 Hex. Lock Nut 12 Hex. 11.75 40.5 15.75 181 173 180 4 - Ø9.5x9.5 Counterbore Ø5.5 Holes 15.75 181 9 9 210.5 210.5 13.5 18.5 21 13.5 18.5 21 64 64 40.5 40.5 20.4 20.4 22 Hex. 22 Hex. T Port P Port 32.5 32.5 48 48 10 Hex. Safety Valve 22 Hex. 10 Hex. 48 24 13.5 18.5 21.5 Manual Pressure Adj. Screw Lock Nut 12 Hex. 13.5 18.5 21.5 T Port 20.4 9 72 20.4 9 72 P Port 06 EDG-G01 www.steedmachinery.com.tw
Proportional Valve > Electro-Hydraulic Proportional Pilot Relief Valve EBG-G03, G06 SYMBOLS ORDER CODES EBG - G03 - H2 - D2 1 2 3 4 1 Model Name EBG 2 Thread Connection G03 3/8" 3 Pressure Adjusting Range C1 G06 3/4" 10~143 kgf/cm 2 ( 1.0~14 Mpa ) HANDLING 1. Air Bleeding To enable proper pressure control, loosen the air vent when starting up the pump in order to bleed any air from the pump, and fill the inside of the solenoid with hydraulic operational fluid. 2. Manual Pressure Adjusting Screw For the initial adjustment or when there is no input current to the valve due to an electrical problem or some other reason, valve pressure can be increased by rotating the manual adjustment screw clockwise (rightward). Normally, the manual adjusting screw should be rotated back fully to the left (counterclockwise) and secured with the lock nut. H2 15.3~214 kgf/cm 2 ( 1.5~21 Mpa ) 3. Tank Port Back Pressure Make sure that tank port back pressure is as small as possible; no greater than 2.0 kgf/cm 2 (0.2 Mpa). 4 Coil Resistance D1 10Ω 3 4 D2 15.3~286 kgf/cm 2 ( 1.5~28 Mpa ) 20~357 kgf/cm 2 ( 2.0~35 Mpa ) 20Ω 4. Safety Valve Setting Pressure The safety valve is set to maximum adjustment pressure plus 15.3 to 20.4 kgf/cm 2 (1.5 to 2.0 Mpa). When actually using the valve, adjust in accordance with actual pressure. 5. Bundled Accessories (Valve Mounting Bolts) Model No. Bolt Size Q'ty EBG-G03 M12 L35 4 EBG-G06 M16 L45 4 6. Use an operational fluid that conforms to the both of the following. Oil temperature: -20 to 70 C. Viscosity: 12 to 400 mm 2 /s. The recommended viscosity range is 15 to 60 mm 2 /s. www.steedmachinery.com.tw EBG-G03, G06 07
MODEL SPEC. Model EBG-G03 EBG-G06 Max. Flows 100 l/min ( 26.4 gpm ) 200 l/min ( 52.8 gpm ) Pressure Adjusting Range C1 : 10~143 kgf/cm 2 ( 1.0~14Mpa ) H2 : 15.3~214 kgf/cm 2 ( 1.5~21Mpa ) 3 : 15.3~286 kgf/cm 2 ( 1.5~28Mpa ) 4 : 20~357 kgf/cm 2 ( 2.0~35Mpa ) Rated Current 800mA Coil Resistance 20Ω ( 20 C ) Magnetic Hysteresis <3% Repeatability <1% Amplifier No. TW2085, TW2085-2 Weight 6.6 kg 7.8 kg Note: Value when a STEED amplifier TW2085-2 is used (with dithering). PERFORMANCE CURVES Input Current - Pressure Characteristics Pressure (kgf/cm 2 ) 408 357 306 255 204 153 102 4 3 H2 C1 (40) (35) (30) (25) (20) (15) (10) 51 (5) (Mpa) 0 200 400 600 800 1000 Input Current (ma) Flow Rate - Pressure Characteristics 357 306 4 (35) (30) Pressure (kgf/cm 2 ) 255 204 153 102 51 3 H2 C1 (25) (20) (15) (10) (5) (Mpa) 0 50 100 150 200 250 300 350 Relief Flow Rate (l/min) * Hydraulic Operational Fluid Viscosity 32mm 2 /s 08 EBG-G03, G06 www.steedmachinery.com.tw
DIMENSION ( UNIT : mm ) EBG-G03 205 106 11.1 53.8 4 - Ø22.8x1 Counterbore Ø13.4 Holes Manual Pressure Adj. Screw 22 72 80 215.5 23 73.5 84.5 76 53.8 Air Vent (Air Bleeding) 3 Hex. Connector Cord Diameter Ø8 to 10 Relief Valve Pressure Adjusting Bolt www.steedmachinery.com.tw EBG-G03, G06 09
DIMENSION ( UNIT : mm ) EBG-G06 205 4 - Ø29.8x1 Counterbore Ø17.5 Holes 20.5 124 15.5 66.5 Manual Pressure Adj. Screw 30 23 73.5 72 84.5 80 215.5 99 70 Air Vent (Air Bleeding) 3 Hex. Connector Cord Diameter Ø8 to 10 Relief Valve Pressure Adjusting Bolt 10 EBG-G03, G06 www.steedmachinery.com.tw
Proportional Valve > Electro-Hydraulic Proportional Flow & Directional Control Valve EDFG-G01 SYMBOLS EDFG-G01 b A B a 3C2 P T 3C4 b A B a P T HANDLING 1. Air Bleeding In order to ensure stable control, loosen the air vent and bleed air from the valve before starting operation. ORDER CODES EDFG - G01-3C2 1 2 3 1 Model Name EDFG 2 Thread Connection G01 1/4" 3 Spool Type 3C2 3C4 2. T Port Piping When configuring piping, ensure that the T port is filled with operational fluid. 3. Manual Adjusting Screw For the initial adjustment or when there is no input current to the valve due to an electrical problem or some other reason, the valve can be operated and valve pressure can be increased by rotating the manual adjustment screw clockwise (rightward). Normally, the manual adjusting screw should be rotated back fully to the left (counterclockwise). 4. Valve Mounting Orientation Install the valve so the spool axis line is horizontal. 5. Combining with a Pressure Compensation Valve Use of the optional pressure compensation kit is recommended when higher precision flow rate control is required or in highpressure applications. 6. If pilot pressure exceeds 92 kgf/cm 2 (9 Mpa) use a modular type P port reduction valve (MBRV-02-P-1) at a setting of 20 kgf/cm 2 (2 Mpa). 7. On a system that requires large brake pressure during deceleration or a system that uses a vertical cylinder, equip a counter balance valve. Use a single rod, if the rod exit is not slowed sufficiently, use a counter balance valve on the rod. 8. Maintain hydraulic operational fluid contamination so it is at least Class 9. 9. Bundled Accessories (Valve Mounting Bolts) Model No. Bolt Size Q'ty EDFG-G01 M5 L45 4 10. Use an operational fluid that conforms to the both of the following. Oil temperature: -20 to 70 C. Viscosity: 12 to 400 mm 2 /s. The recommended viscosity range is 15 to 60 mm 2 /s. www.steedmachinery.com.tw EDFG-G01 11
MODEL SPEC. Model EDFG-G01 PERFORMANCE CURVES Input Current - Pressure Characteristics 25 Max. Operational Pressure Rated Flow Allowable Back Pressure Rated Current 225 kgf/cm 2 ( 25 Mpa ) 10/20 l/min 25.5 kgf/cm 2 ( 2.5 Mpa ) 850 ma Coil Resistance 20Ω ( 20 C ) Flow Rate (l/min) 20 15 10 5 0 EDFG-G01-25 EDFG-G01-10 200 400 600 800 1000 Input Current (ma) Magnetic Hysteresis <5% Repeatability Amplifier No. Weight 0.04 sec TW9820, TW9820-2 2.2 kg Note: 1. Value when pressure drop volume to P A and P B is ΔP = 10 kgf/cm 2 (1.0 Mpa). 2. Indicates maximum throughput volume value between each port. 3. Indicates differential between the pilot port and tank port, or drain port. 4. Value when 0.1 second is assumed for the response time from zero to the rated flow volume. 5. Value when a STEED amplifier TW9820-2 is used (with dithering). 6. Response time is typical value for a supply pressure of 143 kgf/cm 2 (14 Mpa) and fluid temperature of 40 C (kinematic viscosity: 40 mm 2 /s). Pressure - Flow Rate Characteristics Flow Rate (l/min) 40 30 20 10 i=850ma i=700ma i=600ma i=500ma 0 51 102 153 204 255 (5) (10) (15) (20) (25) Valve Valve Differential Differential Pressure Pressure kgf/cm kgf/cm 2 (Mpa) 2 (Mpa) * Hydraulic Operational Fluid Viscosity 32mm 2 /s DIMENSION ( UNIT : mm ) EDFG-G01 Air Vent (Air Bleeding) 3 Hex. 4 - Ø9.5x11 Counterbore Ø5.5 Holes 32.5 Manual Pressure Adj. Screw 9 40.5 66 2 - Connector Cord Diameter Ø8 to 10 24 48 85.5 74.5 8.5 29 48 284 4 - Ø7.5 P A B T 12 EDFG-G01 www.steedmachinery.com.tw
Proportional Valve > Electro-Hydraulic Proportional Flow & Directional Control Valve EDFG-G03, G04, G06 SYMBOLS EDFG-G03, G04 EDFG-G06 b A B a b A B a 3C2 P T DR P T DR b A B a b A B a 3C4 P T DR P T DR HANDLING 1. Air Bleeding In order to ensure stable control, loosen the air vent and bleed air from the valve before starting operation. 2. T Port Piping When configuring piping, ensure that the T port (pilot valve T port for the G03, G04, and G06 sizes) is filled with operational fluid. 3. Manual Adjusting Screw For the initial adjustment or when there is no input current to the valve due to an electrical problem or some other reason, the valve can be operated and valve pressure can be increased by rotating the manual adjustment screw clockwise (rightward). Normally, the manual adjusting screw should be rotated back fully to the left (counterclockwise). * The modular reducing valve (MBRV-02-P) is not including. ORDER CODES EDFG - G03-3C2 - XY 1 2 3 4 1 Model Name EDFG 2 Thread Connection G03 3/8" 3 Spool Type 3C2 G04 1/2" G06 3/4" 3C4 4 Drain Type XY external pilot and external drain 4. Valve Mounting Orientation Install the valve so the spool axis line is horizontal. 5. Combining with a Pressure Compensation Valve Use of the optional pressure compensation kit is recommended when higher precision flow rate control is required or in high-pressure applications. 6. If pilot pressure (EDFG-G03, G04,G06) exceeds 92 kgf/cm 2 (9 Mpa) use a modular type P port reduction valve (MBRV-02-P-1) at a setting of 20 kgf/cm 2 (2 Mpa). 7. On a system that requires large brake pressure during deceleration or a system that uses a vertical cylinder, equip a counter balance valve. Use a single rod, if the rod exit is not slowed sufficiently, use a counter balance valve on the rod. 8. Maintain hydraulic operational fluid contamination so it is at least Class 9. Use of a G01 modular filter (absolute: 8mm) is also helpful. 9. Bundled Accessories (Valve Mounting Bolts) Model No. Bolt Size Q'ty EDFG-G03 M6 L35 4 EDFG-G04 M6 L45 M10 L50 EDFG-G06 M120 L60 6 2 4 none internal pilot and internal drain 10. Use an operational fluid that conforms to the both of the following. Oil temperature: -20 to 70 C. Viscosity: 12 to 400 mm 2 /s. The recommended viscosity range is 15 to 60 mm 2 /s. www.steedmachinery.com.tw EDFG-G03, G04, G06 13
MODEL SPEC. Model EDFG - G03 EDFG - G04 EDFG - G06 Max. Operational Pressure 225 kgf/cm 2 ( 25 Mpa ) Rated Flow 40/80 l/min 140 l/min 250 l/min Pilot Pressure >10 kgf/cm 2 ( 1.0 Mpa ) Pilot Flow >2 l/min >3 l/min >5 l/min Allowable Back Pressure Rated Current 25.5 kgf/cm 2 ( 2.5 Mpa ) 214 kgf/cm 2 ( 21 Mpa ) 850 ma Coil Resistance 20Ω ( 20 C ) Magnetic Hysteresis <5% Repeatability 0.05 sec 0.08 sec 0.1 sec Amplifier No. TW9820, TW9820-2 Weight 6.6 kg 7.8 kg 12.9 kg Note: 1. Value when pressure drop volume to P A and P B is ΔP = 10 kgf/cm 2 (1.0 Mpa). 2. Indicates maximum throughput volume value between each port. 3. Indicates differential between the pilot port and tank port, or drain port. 4. Value when 0.1 second is assumed for the response time from zero to the rated flow volume. 5. Value when a STEED amplifier TW9820-2 is used (with dithering). 6. Response time is typical value for a supply pressure of 143 kgf/cm 2 (14 Mpa) and fluid temperature of 40 C (kinematic viscosity: 40 mm 2 /s). PERFORMANCE CURVES Input Current - Pressure Characteristics EDFG-G03 250 EDFG-G04 250 EDFG-G06 100 200 200 EDFG-G06-250 Flow Rate (l/min) 75 50 EDFG-G03-80 Flow Rate (l/min) 150 100 EDFG-G04-140 Flow Rate (l/min) 150 100 25 50 50 EDFG-G03-40 0 200 400 600 800 1000 0 200 400 600 800 1000 0 200 400 600 800 1000 Input Current (ma) Input Current (ma) Input Current (ma) (ma) Pressure - Flow Rate Characteristics 125 100 EDFG-G03-3C2-80 i=850ma 250 200 EDFG-G04-3C2-140 i=850ma 300 250 EDFG-G06-3C2-250 i=850ma Flow Rate (l/min) 75 50 i=700ma i=600ma Flow Rate (l/min) 150 100 i=700ma i=600ma Flow Rate (l/min) 200 150 100 i=600ma 25 50 50 i=500ma 0 51 102 153 204 255 0 51 102 153 204 255 0 51 102 153 204 255 (5) (10) (15) (20) (25) (5) (10) (15) (20) (25) (5) (10) (15) (20) (25) Valve Differential Pressure kgf/cm 2 (Mpa) Valve Differential Pressure kgf/cm 2 (Mpa) Valve Differential Pressure kgf/cm 2 (Mpa) * Hydraulic Operational Fluid Viscosity 32mm 2 /s 14 EDFG-G03, G04, G06 www.steedmachinery.com.tw
DIMENSION ( UNIT : mm ) EDFG-G03 4 - Ø11x11 Counterbore Ø6.8 Holes Manual Flow Rate Adj. Screw 30 87 111 135 172.5 Ø47 73 Air Vent (Air Bleeding) 3 Hex. 2 - Connector Cord Diameter Ø8 to 10 B Port P Port A Port PP Port (Used in the case of external pilot port) 94 174 284 40 DR Port (Used in the case of external drain) T Port EDFG-G04 2 - Ø11x1 Counterbore Ø6.6 Holes 130 101 4 - Ø17.5x1 Counterbore Ø11 Holes Manual Flow Rate Adj. Screw 92 70 Air Vent (Air Bleeding) 3 Hex. 2 - Connector Cord Diameter Ø8 to 10 186.50 35 91 176.50 115 165.50 A Port B Port DR Port (Used in the case of external drain) 140 204 260 284 T Port P Port PP Port (Used in the case of external pilot port) www.steedmachinery.com.tw EDFG-G03, G04, G06 15
DIMENSION ( UNIT : mm ) EDFG-G06 53 75 130 284 117 94 41.5 113 137 198.5 6 - Ø20x2 Counterbore Ø13.5 Holes A Port PP Port (Used in the case of external pilot port) T Port 254 Manual Flow Rate Adj. Screw Air Vent (Air Bleeding) 3 Hex. 2 - Connector Cord Diameter Ø8 to 10 B Port DR Port (Used in the case of external drain) P Port 16 EDFG-G03, G04, G06 www.steedmachinery.com.tw
Proportional Valve > Electro-Hydraulic Proportional Relief & Flow Control Valve EFBG-03, 06 SYMBOLS A V DR T P HANDLING 1. Air Bleeding In order to ensure stable control, loosen the air vent and bleed air from the valve before starting operation. 2. Manual Adjusting Screw For the initial adjustment or when there is no input current to the valve due to an electrical problem or some other reason, pressure or flow rate can be increased by rotating the manual adjustment screw clockwise (rightward). Normally, this adjusting screw should be returned completely to its original position and secured with the lock nut. ORDER CODES EFBG - 03-125 - C - R2 1 2 3 4 5 1 Model Name EFBG 2 Thread Connection 03 3/8" 06 3/4" 3 Max. Flow 125 125 l/min 250 250 l/min 3. Drain Port Minimum control pressure is increased by drain port back pressure, so be sure to connect the drain port directly to the fluid tank at a point that is below the oil surface. 4. Safety Valve Setting Pressure For a safety valve without an electro-hydraulic proportional pilot relief valve, safety valve pressure is set to minimum pressure 35.7 kgf/cm 2 (3.5Mpa max.) In the case of a safety valve with an electrohydraulic proportional pilot relief valve, the safety valve setting pressure is set to the minimum adjustment pressure plus 15.3 kgf/cm 2 (1.5Mpa). When actually using the valve, adjust in accordance with hydraulic circuit pressure. 5. Minimum Relief Flow Rate During Pressure Control Setting pressure can become unstable when the relief flow rate to the valve's T port is small. Because of this, use a relief flow rate of at least 10 l/min with a nominal diameter of 03 or 06. 4 Max. Operational Pressure C 140 kgf/cm 2 H 255 kgf/cm 2 6. Valve Mounting Orientation When an electro-hydraulic proportional pilot relief valve main valve is mounted on a vertical surface with the pilot relief valve part facing downwards make it difficult to bleed air from the pilot relief valve. Because of this, you should not use this type of mounting orientation. 5 Pressure Control Range R1 R2 R3 R4 12.2~71 kgf/cm 2 (1.2~7 Mpa) 14.3~143 kgf/cm 2 (1.4~14Mpa) 16.3~214 kgf/cm 2 (1.6~21Mpa) 16.3~255 kgf/cm 2 (1.6~25Mpa) 7. Bundled Accessories (Valve Mounting Bolts) Model No. Bolt Size Q'ty EFBG-03 EFBG-06 M10 L75 M10 L90 M16 L100 M16 L135 8. Use an operational fluid that conforms to the both of the following. Oil temperature: -20 to 70 C. Viscosity: 12 to 400 mm 2 /s. The recommended viscosity range is 15 to 60 mm 2 /s. 2 2 2 2 www.steedmachinery.com.tw EFBG-03, 06 17
MODEL SPEC. Model EFBG-03 EFBG-06 Max. Operational Pressure 255 kgf/cm 2 ( 25 Mpa ) Max. Flows 125 l/min 250 l/min Flow Adjusting Range 1~125 l/min 5~250 l/min Internal Resistance of This Valve 5.1 kgf/cm 2 ( 0.5 Mpa ) <note1> 7.1 kgf/cm 2 ( 0.7 Mpa ) <note1> Flowing System Rated Current 800 ma Coil Resistance 20Ω ( 20 C ) Magnetic Hysteresis <3% <note2> Repeatability <1% Pressure System Pressure Control Range Max. Operational Pressure Allowable Back Pressure Rated Current R1 : 12.2~71 kgf/cm 2 ( 1.2~7 Mpa ) R2 : 14.3~143 kgf/cm 2 ( 1.4~14 Mpa ) R3 : 16.3~214 kgf/cm 2 ( 1.6~21 Mpa ) R4 : 16.3~255 kgf/cm 2 ( 1.6~25 Mpa ) C : 140 kgf/cm 2 H : 255 kgf/cm 2 <note1> C : 700 ma H : 800 ma Coil Resistance 20Ω ( 20 C ) Magnetic Hysteresis <3% Repeatability <1% Amplifier No. TW9820, TW9820-2 Weight 14 kg 28 kg Note: 1. Indicates the pressure differential between the valve P port and A port.the left chart is complied with our standard electronic control circuit board TW9820-2, and is the single valve test result. 2. Value when a STEED amplifier TW9820-2 is used (with dithering). 3. These specifications apply to valves that include an electro-hydraulic proportional pilot relief valve. 4. The maximum adjustment pressure is 255 kgf/cm 2 (25 Mpa max.) for a valve that does not include an electro-hydraulic proportional pilot relief valve. Factory default is minimum output 35.7 kgf/cm 2 (3.5 Mpa max.) Set this value in accordance with the pressure of the hydraulic circuit being used. 18 EFBG-03, 06 www.steedmachinery.com.tw
PERFORMANCE CURVES Input Current - Flow Rate Characteristics 140 EFBG-03 350 EFBG-06 120 300 Flow Rate (l/min) 100 80 60 40 Flow Rate (l/min) 250 200 150 100 20 50 0 200 400 600 800 0 200 400 600 800 Input Current (ma) Input Current (ma) Input Current (ma) Fluid Temperature - Control Flow Rate Characteristics 150 Flow Rate (l/min) 100 50 10 0 20 30 40 50 60 Oil Temperature ( C) Load Pressure : 102kgf/cm 2 (10Mpa) Operational Fluid : VG32 Fluid Temperature : 40 C Value when a STEED amplifier TW9820-2 is used. (with dithering) Pressure - Control Flow Rate Characteristics 140 120 100 Flow Rate (l/min) 80 60 40 20 0 10 20 (102) (204) Electro-hydraulic Proportional Pilot Relief Valve Setting Pressure : 214.2kgf/cm 2 (21Mpa) Operational Fluid : VG32 Fluid Temperature : 40 C Value when a STEED amplifier TW9820-2 is used.(with dithering) Load Pressure ( kgf/cm 2 (Mpa) ) * Hydraulic Operational Fluid Viscosity 32mm 2 /s www.steedmachinery.com.tw EFBG-03, 06 19
DIMENSION ( UNIT : mm ) EFBG-03 11.5 51.5 125 22 80 11.5 165 122 78 29.5 63 87 142 251 75 4 - Ø17.5 Counterbore Ø11 Holes Electro-hydraulic Proportional Pilot Relief Valve Air Vent (Air Bleeding) 3 Hex. Adjusting Screw 2 - Connector Cord Diameter Ø8 to 10 Drain Port (DR) Tank Port (T) 125 Input Port (P) Outlet Port (A) Vent Port (V) Adjusting Screw Air Vent 3 Hex. 20 EFBG-03, 06 www.steedmachinery.com.tw
DIMENSION ( UNIT : mm ) EFBG-06 65.5 165 118 28 17 195 68.25 19.5 75 17 120 172 281 110 4 - Ø26 Counterbore Ø18 Holes Electro-hydraulic Proportional Pilot Relief Valve Air Vent (Air Bleeding) 3 Hex. Adjusting Screw 2 - Connector Cord Diameter Ø8 to 10 Drain Port (DR) Tank Port (T) 180 Adjusting Screw Air Vent 3 Hex. Input Port (P) Outlet Port (A) Vent Port (V) www.steedmachinery.com.tw EFBG-03, 06 21
Proportional Valve > Electronic Amplifier P-C Board TW2085 MODEL SPEC. Model Supply Voltage Fuse TW2085 AC28V ± 20% DC24V 2A Load Coil Resistance 10Ω / 20Ω ( 20 C ) Input Control Voltage 0V ~ +9V Max. Current Output Range Pilot Current Adjusting Range Up Ramp Period Down Ramp Period 0 ~ 850 ma 0 ~ 150 ma 0.1 ~ 2.5 sec 0.1 ~ 2.5 sec Temperature Drift 0.1mA / 1 C Work Temperature 0 ~ 50 C Max. Power Requirement Weight 15VA 0.21 kg INSTRUCTION Q.P Low power indicator (red) Power supply < 21V 1 PWR LOW Ramp Period min. time = 0.05s max. time = 5s α β Power supply indicator (green) 2 PWR T Q = 100% P α β Increase the angle of ramp Decrease the angle of ramp 3 UE = 10V UE P Adjust the gain value (100%~50%) 4 GAIN UE = 10V UE Adjust the null value (±100%) 5 ZERO ADJ 22 TW2085 www.steedmachinery.com.tw
ELECTRIC DISTRIBUTION ( UNIT : mm ) Input: AC 24~28 (DC24) P.W.M v I Power Amplifier CT2 CT3 CT4 Coil A Variable Resistance +10V SIGN CT1 = max. adjustable current output CT2 = min. adjustable current output CT3 = up time 0.1~2.5 sec. CT4 = down time 0.1~2.5 sec. -10V Output: +12V/200mA v I Under the normal condition, the green light will be on. The red light represents the low power supply. SIGN When you input the signals, please connect SIGN and ground CT1 CT2 CT3 CT4 green red DIMENSION ( UNIT : mm ) 4 - Ø4 130 100 86 38 120 www.steedmachinery.com.tw TW2085 23
Proportional Valve > Electronic Amplifier P-C Board TW2085-2 MODEL SPEC. Model TW2085-2 Supply Voltage Fuse DC24V 2A Load Coil Resistance 10Ω / 20Ω ( 20 C ) Input Control Voltage 0V ~ +9V Max. Current Output Range 0 ~ 850 ma Pilot Current Adjusting Range 0 ~ 150 ma Signal Signal Up Ramp Period 0.1 ~ 2.5 sec Down Ramp Period 0.1 ~ 2.5 sec Temperature Drift 0.1mA / 1 C Typical signal without dithering Time Typical signal with dithering The effect used to vibrate a proportional valve spool is called dither. Dithering can offset the hysteresis. The dither frequency is specific to each valve and application,and the valve amplifier, or controller, will have an adjustable dither frequency. Hence, please purchase our amplifier togehter with the proportional valves. Time Work Temperature 0 ~ 50 C Max. Power Requirement 15VA Weight 0.21 kg INSTRUCTION Q.P Low power indicator (red) Power supply < 21V 1 PWR LOW Ramp Period min. time = 0.05s max. time = 5s α β Power supply indicator (green) 2 PWR T Q = 100% P α β Increase the angle of ramp Decrease the angle of ramp 3 UE = 10V UE P Adjust the gain value (100%~50%) 4 GAIN UE = 10V UE Adjust the null value (±100%) 5 ZERO ADJ 24 TW2085-2 www.steedmachinery.com.tw
ELECTRIC DISTRIBUTION ( UNIT : mm ) Variable Resistance When you input the signals, please connect SIGN and ground Wiring instruction 1 Power supply voltage - DC 24V Min. current adjustment OFFSET 8 7 GND -10V 6 +10V 5 SIGN GAIN Adjust the gain value Adjust the null value 2 Power supply voltage + DC 24V 3 Solenoid coil SOL Dithering adjustment DC24 DITHER EREQ SOL a NULL LAG UP LAG DOWN Adjust the up ramp time Adjust the down ramp time 4 Solenoid coil SOL 5 Input signal terminal 6 +10V 7-10V 5 6 7 10kΩ - 1 + 2 3 4 8 Ground * Terminal 5, 8 : Input signal terminals (0~10V) Terminal 5, 6, 7: Adjustable resistor terminals. Input: DC24 A Coil DIMENSION ( UNIT : mm ) 92 50 4 - Ø4.9 4 - M5 8 7 GND -10V OFFSET 6 +10V 5 SIGN GAIN DITHER FERQ NULL 110 102 LAG UP LAG DOWN DC24 SOL 4 - M5 1 2 3 4 www.steedmachinery.com.tw TW2085-2 25
Proportional Valve > Electronic Amplifier P-C Board TW9820 MODEL SPEC. Model Supply Voltage Fuse TW9820 AC28V ± 20% DC24V 2A Load Coil Resistance 20Ω ( 20 C ) Input Control Voltage 0V ~ +9V Max. Current Output Range Pilot Current Adjusting Range Up Ramp Period Down Ramp Period 0 ~ 750 ma 0 ~ 150 ma 0.1 ~ 2.5 sec 0.1 ~ 2.5 sec Temperature Drift 0.2mA / 1 C Work Temperature 0 ~ 50 C Max. Power Requirement Weight 30VA 0.21 kg INSTRUCTION Q.P Low power indicator (red) Power supply < 21V 1 PWR LOW Ramp Period min. time = 0.05s max. time = 5s α β Power supply indicator (green) 2 PWR T Q = 100% P α β Increase the angle of ramp Decrease the angle of ramp 3 UE = 10V UE P Adjust the gain value (100%~50%) 4 GAIN UE = 10V UE Adjust the null value (±100%) 5 ZERO ADJ 26 TW9820 www.steedmachinery.com.tw
ELECTRIC DISTRIBUTION ( UNIT : mm ) Input: AC 24~28 (DC24) P.W.M v I Power Amplifier CT2 CT3 CT4 Coil A A LOAD1 LOAD2 LOAD3 VR1 VR2 LOAD4 Variable Resistance +10V SIGN1 SIGN2-10V Output: +12V/200mA v I CT1 = max. adjustable current output CT2 = min. adjustable current output CT3 = up time 0.1~2.5 sec. CT4 = down time 0.1~2.5 sec. Under the normal condition, the green light will be on. The red light represents the low power supply. SIGN green red When you input the signals, please connect SIGN and ground CT1 CT2 CT3 CT4 CT1 CT2 CT3 Coil 1 Coil 2 CT4 DIMENSION ( UNIT : mm ) 4 - Ø4 180 100 86 38 172 www.steedmachinery.com.tw TW9820 27
Proportional Valve > Electronic Amplifier P-C Board TW9820-2 MODEL SPEC. Model TW9820-2 Supply Voltage Fuse DC24V 2A Load Coil Resistance 20Ω ( 20 C ) Input Control Voltage 0V ~ +9V Max. Current Output Range 0 ~ 750 ma Pilot Current Adjusting Range 0 ~ 150 ma Signal Signal Up Ramp Period 0.1 ~ 2.5 sec Down Ramp Period 0.1 ~ 2.5 sec Temperature Drift 0.2mA / 1 C Typical signal without dithering Time Typical signal with dithering The effect used to vibrate a proportional valve spool is called dither. Dithering can offset the hysteresis. The dither frequency is specific to each valve and application,and the valve amplifier, or controller, will have an adjustable dither frequency. Hence, please purchase our amplifier togehter with the proportional valves. Time Work Temperature 0 ~ 50 C Max. Power Requirement 30VA Weight 0.21 kg INSTRUCTION Q.P Low power indicator (red) Power supply < 21V 1 PWR LOW Ramp Period min. time = 0.05s max. time = 5s α β Power supply indicator (green) 2 PWR T Q = 100% P α β Increase the angle of ramp Decrease the angle of ramp 3 UE = 10V UE P Adjust the gain value (100%~50%) 4 GAIN UE = 10V UE Adjust the null value (±100%) 5 ZERO ADJ 28 TW9820-2 www.steedmachinery.com.tw
ELECTRIC DISTRIBUTION ( UNIT : mm ) Variable Resistance When you input the signals, please connect SIGN and ground Wiring instruction 1 Power supply voltage - DC 24V 2 Power supply voltage + DC 24V Min. current adjustment Dithering adjustment OFFSET 12 11 GND -10V - 1 a DC24 10 +10V DITHER EREQ b SOL a + 2 3 4 9 8 7 SIGN a SIGN b +12V a SOL b 5 6 GAIN NULL LAG UP LAG DOWN b Adjust the gain value Adjust the null value Adjust the up ramp time Adjust the down ramp time 3 Solenoid coil SOL a 4 Solenoid coil SOL a 5 Solenoid coil SOL b 6 Solenoid coil SOL b 7 +12V 8 Input signal terminal b 9 Input signal terminal a 8 (9) 10 10 +10V 11-10V 11 10kΩ 12 Ground Input: DC24 A A * Terminal 8/9, 12 : Input signal terminals (0~10V) Terminal 7, 8/9, 10: Adjustable resistor terminals. Coil a Coil b DIMENSION ( UNIT : mm ) 92 50 4 - Ø4.9 6 - M5 OFFSET 12 11 GND -10V a 10 +10V DITHER EREQ b 9 8 7 SIGN a SIGN b +12V GAIN NULL 110 102 a LAG UP LAG DOWN b 6 - M5 DC24 SOL a - + 1 2 3 4 SOL b 5 6 www.steedmachinery.com.tw TW9820-2 29
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