Tow-Pro Wiring Kit Fitting Instructions Suitable for: Toyota Hilux / Fortuner Accessory Kit Estimated Fitting Time: 90 Minutes FI807 Page 0 of Issue: Date: /08/08 08
General Notes Safety Notes Suitable for: Hilux / Fortuner Read through the fitting instructions before installation of the accessory. Install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory. Ensure all recyclables, discarded vehicle accessory components and packaging are recycled following local recycling regulations. It is always recommended that this accessory is fitted by a qualified automotive Technician. Safely store and protect any removed vehicle components. Ensure all bare metal surfaces are protected using automotive bare metal primer and touch-up paint, or suitable automotive rust inhibitor. Remove all metals swarf and dust from all vehicle surfaces if surfaces are used for accessory installation. Check that all work practices comply with safety standards. Please wear appropriate clothing and use safety equipment. Parts Supplied A B C D E F Electric Brake Harness x -way connector x Switch Insert x Brake Controller Bracket x Butt Splice x Heat Shrink x G H I J K L M6 Spring Washer x M Flat Washer x M Spring Washer x M Pan Head Bolt x M6 Flat Washer x M6 Bolt x M N 900mm x0 00mm x0 Cable Tie x0 Fitting Instruction x Tools Required Phillips Head Screw Driver Ratchet Socket Set Side Cutters Trim Removal Tool PVC Tape FI807 Page 0 of Issue: Date: /08/08 08
Wiring Diagram FI807 Page 0 of Issue: Date: /08/08 08
Step Important Always refer to the vehicle s Workshop Manual when removing vehicle components. Note down all clock and radio settings. In the engine bay, disconnect the negative battery terminal (). Step Unclip the glove box dampener (). Remove LH retaining clip () by rotating anti-clockwise. Remove the glove box (). Remove the passenger s lower dash garnish (). Step In the LHS front cabin, remove the LHS front scuff plate (). Remove the plastic nut () securing the driver s kick panel () and remove the kick panel (). FI807 Page 0 of Issue: Date: /08/08 08
Step In the passenger side footwell area, remove the white plastic cap (). Using a large screwdriver, dislodge the carpet (). Step In the engine bay on the passenger side, remove the smaller grommet (). Insert a sharp object through the hole to pierce the firewall insulation. Note: If required, inside the cabin use a knife to enlarge the in hole in the firewall insulation. Feed the Electric Brake Harness through the grommet hole until the grommet is seated correctly and makes a good seal. Step 6 Route the Electric Brake Harness () towards the driver side. FI807 Page 0 of Issue: Date: /08/08 08
Step 7 Continue routing the Electric Brake Harness () across the centre console and towards the driver side lower dash area. Secure the harness () to the vehicle using supplied cable ties every 00mm. Step 8 Inside the vehicle, using the table below, house the terminals () from the Electric Brake Harness into the supplied -Way Connector (), ensuring the terminals lock into the housing. Snap off the secondary lock () from behind the -Way Connector (). Fit the secondary lock () to the underside of the -Way Connector (). Terminal Wire Colour Red Blue White Black Rear View of Connector (Wire Entry Side) Step 9 Secure the Brake Controller ECU () onto the Brake Controller Bracket () using supplied M Screws () M Spring Washer () and M Flat Washers (). FI807 Page 06 of Issue: Date: /08/08 08
Step 0 Connect the -Way connector () from the Electric Brake Harness to the Brake Controller ECU (). Connect the supplied cat- cable () to the Brake Controller ECU (). Step Underneath the RHS of the dash, secure the ground ring terminal () from the Electric Brake Harness to the vehicle earth point () using the existing fastener (). Secure the Brake Controller bracket assembly () to the vehicle using the supplied M6 fasteners () in the existing holes. Step Fit the switch insert () into the dash. FI807 Page 07 of Issue: Date: /08/08 08
Step Plug the cat- cable () into the remote head (). Secure the remote head to the switch insert () as shown, (image A). Torque the nut ()to 0.8 Nm. Rotate the shaft () fully anti-clockwise and fit the knob to the shaft () with 0" pointing upwards as shown (image B). A B Step In the engine bay, secure the fused link ring terminal () to the positive battery terminal (). Secure the harness with the supplied Cable Ties. Step Route the RED, RED/WHITE & BLUE wire branch on the Electric Brake Harness down the transmission tunnel. Continue routing the Electric Brake Harness () down the chassis rail. Route the Electric Brake Harness () across the rear bumper towards the trailer socket head. Secure the Electric Brake Harness using the supplied cable ties every 00mm. FI807 Page 08 of Issue: Date: /08/08 08
Step 6 Remove the BLUE wire () from the trailer wiring harness socket head (). Tape back and isolate. Insert new BLUE wire with brass ferrule from the Electric Brake Harness into the same position in the trailer socket. Pin No. Function Cable Colour 6 7 Left-hand turn signal Reversing signal Earth return Right-hand signal Service brakes Stop lamp signal Rear lamps, clearance and side marker lamps Yellow Black White Green Blue Red Brown 7 6 Step 7 Locate RED wire () on the trailer wiring harness socket head. Cut the wire 0mm from the base of the socket. 0mm Pin No. Function Cable Colour 6 7 Left-hand turn signal Reversing signal Earth return Right-hand signal Service brakes Stop lamp signal Rear lamps, clearance and side marker lamps Yellow Black White Green Blue Red Brown 7 6 X Step 8 Butt-splice and heat shrink the previously cut RED wire on the vehicle end, to the RED/WHITE wire on the Electric Brake Harness. Remove the cut RED wire from the trailer socket. Insert new RED wire with brass ferrule from the Electric Brake Harness into the same position in the trailer socket. Keep heatshrink away from joint until after soldering is complete and cooled. Crimp both wires to the butt splice using indent type crimpers. Solder the wires to the butt splice. Ensure that a good connection is made. Wait for the butt splice to cool, slip heatshrink over the joint and heat. FI807 Page 09 of Issue: Date: /08/08 08
Step 9 Re-connect the negative battery terminal. Test the operation of the Tow-Pro system as per the Tow-Pro user manual. Dispose of any parts not used from the fitment. Important Secure all harnesses to the vehicle using cable ties. Refit all removed parts and secure all fasteners to the Service Manual torque specifications. Important Reprogram all radio stations and clock settings by referring to the vehicle's Owner's Manual. Please place the Fitting Instructions and Owner s Manual in the glovebox after the installation is completed. E. & O.E. This document is copyright and must not be used except as permitted below or under the Copyright Act 968. You may reproduce and publish this document in whole or in part for your or your organisation's own personal or internal compliance, educational or noncommercial purposes. You must not alter or amend this document in any way. You must not reproduce or publish this document for commercial gain without the prior written consent of the copyright owner. FI807 Page 0 of Issue: Date: /08/08 08
Suitable for: Hilux / Fortuner FI807 08 Issue: Date: /08/08