Chief No Need For Multiple Racks, Jigs or Fixtures. Fuzion TM Does It All Because of high-tech composites, designs and on-board systems found on most newer vehicles, many OEM s now have specialized processes and equipment for their repair. Fuzion TM was developed with OEM input to provide you with capabilities, enabling you to effectively repair vehicles while increasing throughput and cycle times. Fuzion TM can accommodate up to four patented Sure-Lock towers to handle any job you throw at it. Fuzion s parts holding system is highly adaptable, effectively holding everything from frame rails to pillars. Fuzion s patent-pending Universal Parts Holding System allows you to hold, section and/or replace parts quickly and easily. Fuzion s wide deck has a 12,000 lb lift capacity and four ergonomic working heights from 19 to 48. Use Fuzion with Chief computerized measuring to insure proper positioning and printed documentation of your repair process. Fuzion s patent-pending Shop-Hopper detaches from the main deck, allowing you to transport vehicles throughout your shop. 5
Chief Unique deck design provides optimum docking station for Shop-Hopper center section Universal Anchoring Stands are mounted on cross-members and can be moved anywhere along the length of the cross-member for a multitude of positioning options Optional cross-member for added support and rigidity during pulls Anchoring with single-bolt clamp design is fully compatible with special adapters including FAST, BMW and Mercedes Wide 90-inch deck surface Chief trademark telescoping tower heads 1/2-inch tower chains proof-tested to 14-tons Tall towers and adjustable collars position easily to precisely position pulls Patented Sure-Lock mechanism to quickly and securely lock Fuzion s towers into position Fuzion comes standard with one Chief patented Sure-Lock tower, and can accommodate up to four towers Roller bearings raise off channel when tower is locked, and bear no weight during pulls for years of maintenance-free operation Individual tower valves allow towers to operate separately or simultaneously Four ergonomic working heights ranging from 19 to 48 Heavy duty scissor lift with 12,000 lb. vehicle lift capacity One button hand-held pendant controls all Fuzion lift operations Specifications (Without Shop-Hopper TM ) Vehicle Repair & Sectioning System Features Specification Deck Length................ 18 9 (5,715 mm) Deck Width................. 7 6 (2,290 mm) Maximum Length (w/ramps).... 26 2 (7,980 mm) Maximum Width.............. 12 (3,660 mm) Working Height (4-stops)....... 19 48 ( 483 mm 1,220 mm)c Maximum Height (Tower Extended) 10 8 (3,250 mm) Weight (1-tower).......... 7,200 lbs. (3,260 kg) Weight (2-tower)........... 7,800 lbs. (3,540 kg) Vehicle Lift Capacity...... 12,000 lbs. (5,443 kg) Tower Hydraulics.............. 10 Ton (89 kn) Tie-Down Openings (with crossmember)........ 196 Power - U.S........... 110 VAC, 60 Hz, 20 Amp Single Phase, Dedicated Line FUZION ACCESSORIES Fuzion Tower Part No. 638290 Cross-Member Fuzion Part No. 638460 Anchoring Clamps (Set of 4) Part No. 509006 (Single) Part No. 509000 FUZION CONFIGURATIONS Fuzion Fuzion System 10 Series Part No. 638007 Fuzion System 10 Series w/shop-hopper Complete Part No. 638001 Fuzion System 20 Series w/shop-hopper Complete Part No. 638015 Fuzion System 30 Series w/shop-hopper Complete Part No. 638016 Fuzion System 40 Series w/shop-hopper Complete Part No. 638017 6
Chief We Didn t Invent The Wheel We Just Put It To Better Use Whether included as part of your Fuzion system or purchased separately, Chief s patent-pending Shop-Hopper TM is the tool every shop needs. Alone the Shop-Hopper can function as a light-pull rack for those easy hits or as an extremely efficient vehicle transport system, but the Shop-Hopper is most productive in groups. While one can transport damaged vehicles to other stations, another can be used to allow bonding agents to cure, while still another can be loaded into the Fuzion TM system for the next heavy damage repair. No system increases shop throughput and productivity like the Shop-Hopper. The Shop-Hopper can dock with the Fuzion TM deck to help perform a variety of Design Based Repairs. Increase productivity and work flow. One Fuzion and multiple Shop-Hoppers can do the work of multiple racks and jig fixtures. With its 8-inch Phenolic casters unlocked, Shop-Hopper maneuvers easily and safely through your shop. Mounting holes at 50mm intervals provide parts holding access, and is engineered to work with Chief s Parts Holding as well as most competitive holding and fixturing systems. Use Shop-Hopper to transport vehicles to other repair stations or to allow bonding agents to cure. The optional Shop-Hopper tower provides plenty of pulling power for light hits, sheet metal work and other repair procedures. 7
Chief Movable cross-member for added support and convenience Engineered to work with most competitive parts holding and fixturing systems Adjustable height anchoring stands move in and out along the length of each cross-member and side-to-side, offering virtually unlimited anchoring positions A total of 95 positioning holes on each side of the Shop-Hopper frame at 50mm intervals Multiple tabs engage slots on Fuzion deck Roller guide for easy docking with Fuzion deck 8-inch Phenolic casters for easy rolling through shop Specifications Features Specification The Shop-Hopper has a total of 95 positioning holes along the top rails. Cross-Members can be mounted at any point along the top for unlimited positioning options. Additionally, the anchoring stands are adjustable both horizontally and vertically after being bolted to the Cross-Member to provide technicians with the flexibility to securely anchor and repair today s sophisticated vehicles. The Shop-Hopper s optional 5-ton tower can be easily maneuvered and locked into any of 14 different mounting locations and the burly tower pivots within each location to provide shops with a multitude of positioning and pulling options. SHOP-HOPPER Length.................. 12 8 (3,861 mm) Width...................... 37 (940 mm) Maximum Width............ 81 (2,060 mm) Maximum Height............. 22 (560 mm) Weight.................. 2,100 lbs. (953 kg) SHOP-HOPPER TOWER Height.................... 7 2 (2,180 mm) Maximum Height (Tower Extended). 8 (2,440 mm) Weight................... 430 lbs. (195 kg) Pulling Force Per Tower........ 5 Tons (44 km) System Capacity......... 10,000 psi Hydraulic Power - U.S.................. 5 cfm@100 psi (140 1/min @ 7 bar) Configurations & Accessories Fuzion Shop-Hopper Shop-Hopper Complete w/crossbars Part No. 638545 Shop-Hopper w/tower Part No. 638006 Shop-Hopper Tower Part No. 638410 8
Chief Universal Parts Holding System Part No. 788650 The sophisticated alloys and hybrid steels used in today s vehicles means that pulling is not always the answer to collision repair. In many cases components that used to be pulled must now be sectioned or replaced. And shops that can t secure, hold and position components are now finding themselves in a losing battle for profitability. Chief s versatile and patent-pending Universal Parts Holding System fits any of Chief s frame machines and allows technicians to quickly and precisely hold, measure and replace virtually any part or vehicle section. Don t waste money on dedicated fixtures and complicated jigs, when Chief s Universal Parts Holding System gives you the unlimited range and flexibility to repair vehicles with confidence when pulling is not an option. Position, hold and section or replace components quickly and accurately. Adjustable clamps allow the parts holding cross-bars to be positioned virtually anywhere along the Shop-Hopper TM rails. The System also comes complete with deck clamps so it can be used on any Chief deck. The versatile nature of Chief s system enables it to securely hold any part from pillars to frame rails to quarter panels even in the tightest locations. Use in conjunction with Velocity measuring system to insure that parts are accurately positioned and to document the high quality of your repairs. Specially engineered clamps secures the Parts Holding System to the vehicle to prevent movement during the repair process. 9
Chief A I F H B G There s Virtually No Holding or Sectioning Job You Can t Do C A Easy to operate ratcheting locks B Patent-Pending Outside-In holding works with electronic measuring for precise positioning of parts and printed repair documentation C Adjustable bases insure precise final positioning of parts D Adjustable clamps allow cross-bar to be positioned virtually anywhere on the Fuzion deck E Deck clamps allow Parts Holding System to be used on any Chief deck F Precision machined parts G Lightweight aluminum components H C-Clamp secures the Parts Holding System to the vehicle frame rail to prevent movement during repair processes I Round tubing and universal wrist blocks allow positioning at any angle E D Holding System Package Components Description Quantity Overhead Beam..................... 1 Overhead Beam Clamp............... 2 Wrist Block......................... 4 Mast Clamp........................ 4 C-Clamp.......................... 2 Positioning Base..................... 2 Jaw Clamp......................... 2 Hole Adapter Plate Angled............ 2 Hole Adapter Plate Flat.............. 2 Mounting Bracket Shop-Hopper....... 2 Mounting Bracket Deck.............. 2 Overhead Arm...................... 2 Boom............................. 2 Base Rail........................... 1 10
Chief Face The Facts Part No. 700058 Newer vehicles today can t be repaired without specific data and repair procedures that only the OEM can provide, but finding the right OEM data can be frustrating, time-consuming and expensive. But thanks to Chief VIP TM, OEM data is just a click away. A VIP subscription puts VIP s instant on-line access on your Chief measuring system as well as up to four other locations in your shop. And VIP s OEM data is highly detailed, factory correct, totally unedited and constantly updated with new information from the world s premier manufacturers. Using correct OEM repair data and procedures offers multiple benefits: Higher Estimates Fewer Insurance Negotiations Faster Cycle Times More Accurate Repair Plans High Quality Repairs Better Trained Technicians Simply click on the VIP TM desktop icon to be transported to the VIP home page. Once the vehicle is selected, you ll be taken to the Vehicle Level page which provides easy access to all OEM repair data and procedures for that specific vehicle. From there, go to the Data Access page, where you can review the latest TSB s, Technician Reference Guides or any of a number of other areas where recent OEM developments are instantly available. Once you select the desired category, you can select the specific area you need. Or go directly to the Select Vehicle tab to choose the vehicle you need. A list of previous vehicles selected also appears on this screen for quick and easy retrieval. Continue to drill down to retrieve exactly the data you need. The entire process takes minutes and you can enlarge photos and print repair procedures to validate your estimate. 11
Chief Instantly identify where exotic steels, plastics and sensors are located and the correct procedures for their removal or repair. Repairing hybrids can be complex and dangerous. One wrong move can cause significant damage and place techs at risk. VIP provides OEM-specific instructions on how to safely disable and repair them. Should a component be pulled? Sectioned? Replaced? VIP not only tells you, but gives you the specific steps to do the job right. VIP s collision and mechanical data allows you to reduce sublets, keep control of the vehicle and educate techs on correct repair procedures. Having factory-correct data reduces insurance hassles, improves cycletimes and enhances profit margins. Have a question or need more info? VIP Tech Support is available six days a week to quickly get you the answers you need. VIP Data is 100% OEM Provided VIP offers the most comprehensive and unedited collection of OEM collision and mechanical data available and, with Chief s relationship with OEM s globally, you also have access to vehicle structural data from the world s premier manufacturers. Instant OEM Data Where and When You Need It BMW General Motors Isuzu Trucks Land Rover Mitsubishi Saab Suzuki Chrysler Honda/Acura Jaguar Mazda Nissan/Infinity Saturn Toyota/Lexus/Scion Ford Hyundai Kia Mercedes Porsche Subaru VW/Audi Chief VIP is not only available from your Chief measuring system, but also on up to four additional computer systems in your shop. 12
Chief Frame Replacement Made Easy Many OEM s recommend replacing frames on newer full-frame vehicles, and Chief s Frame-Swapper is the only system designed to replace frames quickly, safely and profitably. Approved by all U.S. OEM s, Frame-Swapper consists of a Shop-Hopper TM and, if needed, a 2-Post Lift. With just these components, technicians can swap-out a frame in hours rather than days, and your entire investment can be recouped after only a few replacement jobs. Imagine replacing a frame in a fraction of the time allowed for this procedure. You can with a Frame Swapper. Once vehicle has been loaded onto the Shop-Hopper, it can easily be positioned onto the 2-Post lift. * Frame-Swapper includes unique Frame- Swapper attachments to safely and securely hold frames during the replacement process. With all affected vehicle components disconnected, the body can quickly and easily be lifted off of the damaged frame. * Frame-Swapper s optional Lift Clamps safely and securely hold the vehicle body on the 2-Post lift during the frame replacement process. The damaged frame can then be wheeled out so components can be removed and reassembled onto the replacement frame. The new frame is then positioned under the body so it can be reattached. It s that easy! 13
Chief Shop-Hopper Increases Productivity & Cycle Times When not used replacing frames, the versatile Shop-Hopper functions as a highly effective holding and transportation fixture, as well as a mobile pulling rack for light hits. Frees your primary rack for the big jobs and allows techs to operate more efficiently. Features Specification SHOP-HOPPER Length........................ 12 8 (3,861 mm) Width............................ 37 (940 mm) Maximum Width.................. 81 (2,060 mm) Working Height..................... 22 (560 mm) Weight........................ 2,100 lbs (953 kg) TM Features Specification Shop-Lift I-10 Specifications Capacity.............. 10,000 lbs. (4,536 kg) Overall Height.......... 11 11-1/8 (3,652 kg) Required Ceiling Height.... 12 1/8 (3,660 mm) Minimum Lifting Height........ 3-5/8 (89 mm) Maximum Lifting Height...... 7 7 (2,311 mm) Overall Floor Width......... 11 5 (3,480 mm) Inside Column Width... 11 1-3/4 (2,837 mm) Drive-Through.......... 8 3-1/8 (2,517 mm) Adapter Heights. 0,1-1/2,3,6 (0,38,76,152 mm) Voltage.............................. 220 Amps................................. 20 Motor............................... 2HP Available Configurations & Accessories Description Frame Swapper Kit Part No. 638004 Includes: Shop-Hopper Shop-Lift 2-Post Lift (4) Pinch-Weld Attachments (4) Frame-Swapper Attachments Shop-Hopper Complete w/crossbars Part No. 638545 Shop-Lift 2-Post Lift Part No. I-10 Frame Swapper Attachments (Set of 4) Part No. 638042 Frame Swapper Attachment (Single) Part No. 638044 Frame Swapper Lift Clamps (Set of 4) Part No. 638043 Frame Swapper Lift Clamp (Single) Part No. 638046 14