E-Z LIFTER Undercut Relief System Patent No. 5,281,127 2 4 3 1 5 6 ADVANTAGES 1 2 3 4 5 6 Design eliminates blow back problems Smooth pivoting motion INHIBITS galling and reduces wear Heel plates stabilize actuator and ACT as a POSITIVE STOP for the Lifter Blank Pre-hardened Lifter Blanks, no heat treat necessary No moving parts in ejector plate (no wear plate assemblies OR SLIDING SHOES) Simple stationary retainer installed between the ejector plates saves time and machining costs Application Guidelines Available Upon Request
F2 E-Z Lifter Application Guide Choosing your E-Z Lifter System Patent No. 5,281,127 1. Determine a Lifter Blank Size A. MINI B. STANDARD C. COMPACT 2. Determine / Calculate Angle L LATERAL TRAVEL A LIFTER ANGLE CLEARANCE HOLE S EJECTOR STROKE TYPICAL EXAMPLES EJECTION LIFTER ANGLE (A) STROKE (S) 5 6 7 8 9 10 11.813.071.085.100.114.129.143.158 1.063.093.112.131.149.168.187.207 1.563.137.164.192.220.248.276.304 2.063.180.217.253.290.327.364.401 2.563.224.269.315.360.406.452.498 3.063.268.322.376.430.485.540.595 TO DETERMINE ANGLE L/S = Tan A SEE CHART FOR REFERENCE
E-Z Lifter Application Guide Choosing your E-Z Lifter System Patent No. 5,281,127 3. Choose Heel Plate Size & Position F3 A. Standard B. Mini / Compact STANDARD MINI / COMPACT NORMAL POSITION REVERSE POSITION 4. Determine Retainer Type A B C Heeled Blind Pocket Round HEELED BLIND POCKET ROUND 5. Determine Actuator Length A. Retainer type will determine the actuator length B. Determine distance between the knuckle centerline of the Lifter Blank to the knuckle centerline of the Retainer while the Lifter is in the retracted position NOTE: Blank length, ejector plate thickness, or retainer position can be adjusted to accommodate standard actuator lengths.
F4 Retainer Pockets Retainers come in three styles: Heeled Round Blind Pocket Retainers secure the lower knuckle of the Actuator to the ejector assembly. Pocket machining details are shown for most standard mold base assemblies in the illustration below. E-Z Lifter TM Application Guide Patent No. 5,281,127 Blind Pocket Retainers are designed to be used at either end of the Actuator: Pocket into the bottom of large custom made lifters for linkage to the ejector assembly. Pocket into the pin plate or ejector plate for retrofit situations or as an alternate to the heeled and round retainers. See illustrations below for examples of these applications..562 DIA MAX.312 DIA MAX HEEL.436.375 W TO SUIT.625.375 DIA MAX T THRU C BORE TO SUIT W+.25 MIN FLAT Standard Series Mini-Series Typical Heeled Retainer Pocket Typical Round Retainer Installation 1/4-20 SHCS Blind Pocket Retainer used with a custom Lifter Blank Centering Washer HOLD DOWN WITH A 5/16-18 SHCS Blind Pocket Retainer in the Ejector Plates The centering washer with the round retainers is necessary to keep the axis of the Actuators centered in the round Retainer pocket. This washer in conjunction with the heel plate assures that the thrust will be along the axis of the Actuator. The illustration at the right is a typical installation of the round retainer with the centering washer. When adjusting final height on the retainer, grind only the bottom surface of the retainer as shown below. MAINTAIN THIS SURFACE GRIND THESE SURFACES FOR FINAL HEIGHT ADJUSTMENT
E-Z Lifter TM Compact Series Patent No. 5,281,127 F5 Smooth pivoting motion inhibits galling and reduces wear Design eliminates blow back problems Heel plates stabilize actuator and act as a positive stop Pre-hardened Lifter Blanks, no heat treat necessary No moving parts in ejector plate (no wear plate assemblies or sliding shoes) Hardened S-7, 54-56 Rc Lifter Blanks SPECIAL SIZES & MATERIALS AVAILABLE UPON REQUEST CATALOG T W L C COMPATIBLE ACTUATOR TL1*.325.425 1.375.145 AM20 TL2*.483.583 1.375.177 AM20 *For mirrored lifter blanks, please add -L to part # when ordering. (i.e. TL1-L ) LIFTER Simple stationary retainer installed between the ejector plates saves time and machining costs All E-Z Lifter components in stock Patent No. 5,281,127 Engineering information available upon request Drilled & counterbored for securing in recessed pocket Heel Plates CATALOG T MHP-100.103 MHP-200.203 HEEL PLATE.20R
F6 E-Z Lifter TM Compact Series Patent No. 5,281,127 F6 Actuators CATALOG CENTER L DISTANCE AM20-269 2.542 2.692 AM20-319 3.042 3.192 AM20-369 3.542 3.692 AM20-419 4.042 4.192 AM20-469 4.542 4.692 AM20-519 5.042 5.192 Retainer ACTUATOR CATALOG H KC D.0005.0008 HR375RM.345.245.375 RETAINER +.001 Centering Washer WASHER SHOWN FOR REFERENCE ONLY CATALOG SLOT SIZE AM10 WASHER.103 x.220 AM20 WASHER.203 x.220 *INCLUDED FREE WITH ACTUATOR + RETAINER CAN ALSO BE PURCHASED SEPARATELY
E-Z Lifter TM Mini Series Patent No. 5,281,127 F7 Lifter Blanks CATALOG T W L COMPATIBLE ACTUATOR LR01204M.1250.500 3.75 AM10 LR01804M.1875.500 3.75 AM10 LR02504M.2500.500 3.75 AM20 LIFTER BLANK Smooth pivoting motion inhibits galling and reduces wear Design eliminates blow back problems Heel plates stabilize actuator and act as a positive stop Pre-hardened Lifter Blanks, no heat treat necessary No moving parts in ejector plate (no wear plate assemblies or sliding shoes) Simple stationary retainer installed between the ejector plates saves time and machining costs All E-Z Lifter components in stock Patent No. 5,281,127 Engineering information available upon request Drilled and counterbored for securing in recessed pocket Heel Plates CATALOG T MHP-100.103 MHP-200.203 Hardened S-7, 54-56 Rc Grind stock on heel allows alteration of standard lifter angle SPECIAL SIZES & MATERIALS AVAILABLE UPON REQUEST.20R HEEL PLATE
F8 E-Z Lifter TM Mini Series Patent No. 5,281,127 Actuators SPECIALS AVAILABLE UPON REQUEST Retainer CATALOG H KC D _.0005 _.0008 HR375RM.345.245.375 RETAINER +.001 CATALOG CENTER L T =.100 T =.200 DISTANCE AM10-269 AM20-269 2.542 2.692 AM10-319 AM20-319 3.042 3.192 AM10-369 AM20-369 3.542 3.692 AM10-419 AM20-419 4.042 4.192 AM10-469 AM20-469 4.542 4.692 AM10-519 AM20-519 5.042 5.192 ACTUATOR **WASHER SHOWN FOR REFERENCE ONLY *Centering Washer CATALOG SLOT SIZE AM10 WASHER.103 x.220 AM20 WASHER.203 x.220 **INCLUDED FREE WITH ACTUATOR + RETAINER CAN ALSO BE PURCHASED SEPARATELY
E-Z Lifter TM Standard Series Patent No. 5,281,127 F9 Smooth pivoting motion inhibits galling and reduces wear HEEL PLATE Design eliminates blow back problems Heel plates stabilize actuator and act as a positive stop Pre-hardened Lifter Blanks, no heat treat necessary No moving parts in ejector plate (no wear plate assemblies or sliding shoes) Simple stationary retainer installed between the ejector plates saves time and machining costs All E-Z Lifter components in stock Patent No. 5,281,127 Heel Plates Tapped and counterbored for securing in recessed pocket CATALOG Lifter Blanks Grind stock on heel allows alteration of standard lifter angle SPECIAL LENGTHS AND MATERIALS AVAILABLE UPON REQUEST T HP-25.250 HP-50.500 LIFTER BLANK Patent No. 5,281,127 CATALOG T W L COMPATIBLE ACTUATOR LR02504.250 1.000 3.75 A25 LR03804.375 1.000 3.75 A25 LR05004.500 1.000 3.75 A25 & A50 LR06204.625 1.000 3.75 A25 & A50 LR07504.750 1.250 4.00 A50 LR10004 1.000 1.250 4.00 A50 LR15004 1.500 1.500 4.00 A50 Engineering information available upon request
F10 Actuators Special sizes & materials available upon request CATALOG CENTER L T =.240 T =.490 DISTANCE + _.001 A25-325 A50-325 2.938 3.250 A25-375 A50-375 3.438 3.750 A25-400 A50-400 3.688 4.000 A25-425 A50-425 3.938 4.250 A25-450 A50-450 4.188 4.500 A25-475 A50-475 4.438 4.750 A25-525 A50-525 4.938 5.250 E-Z Lifter TM Standard Series Patent No. 5,281,127 Retainers CATALOG H HEEL W KC T D A + _.002 + _.000 + _.002 +.000.002 _.002 _.0005 _.0008 BP-50.625-1.375.500.500 - HR-25.500.281.625.375.250 - HR-50.625.406.750.500.500 - HR625R.406 - -.281 -.625 HR750R.406 - -.281 -.750 BLIND POCKET RETAINER BP-50 ACTUATOR B HEELED RETAINER HR-25, HR-50 Do Not Grind BLIND POCKET RETAINER Designed to be fastened from top with 1/4 SHCS or from the bottom with 5/16 SHCS Adjustments may be made by grinding the bottom of retainer A C Grind Stock ROUND RETAINER HR625R HR750R HEELED RETAINERS No fasteners are required - only a heel pocket is necessary for installation B Do Not Grind * ROUND RETAINER Simplest installation requiring only a drilled and counterbored hole ONLY HR625R supplied with a.030 thick centering washer Centering washer slot size is.253 x.377 C Grind Stock NOTE: Centering washer not used with A50 series actuator HR750R Retainer to be used with A50 Actuator
Ready Slide Assembly Pre-Assembled, Ready-to-Ship RSA-100 Series F11 IN STOCK - ready to ship Reduces lead time Easy installation Mounting screws provided Units are finished with grind stock on overall width, bottom of guide shoe, and wedge angle Hardened and precision ground components are made with dissimilar steels and hardnesses The lubricious properties of the armorclad treatment combined with the qualities of graphitic tool steel (0-6) provide a dependable, smooth acting slide system RSA-101 RSA-102 NOW WITH ARMORCLAD SURFACE TREATMENT SLIDE MAT L H-13 RC 50-52 ARMORCLAD SURFACE TREATMENT NOTE: New design specifications exclusive to PCS READY SLIDE ASSEMBLY SLIDE WEDGE GUIDE SHOE CATALOG OVERALL OVERALL MAX CAM SLIDE A B C D E G H J WIDTH HEIGHT STROKE HEIGHT RSA-101.760 1.190.250.500.3200.390.760.305.280.760.400.280 RSA-102 1.760 1.190.250.500 1.3200 1.390 1.760 1.305.781 1.760 1.400.781 To Order Individual Components: add first letter to end of catalog number (i.e. RSA-101 W, for a wedge)
F12 Ready Slide Assembly Pre-Assembled, Ready-to-Ship RSA-100 Series WEDGE MAT L S-7 RC 54-56 PIN MAT L H-13 RC 50-52 GUIDE SHOE MAT L 06 RC 54-56 *4-48 (4) on RSA102 for spring plunger set screws (provided)
Ready Slide Assembly Pre-Assembled, Ready-to-Ship RSA-200 Series F13 IN STOCK - ready to ship Reduces lead time Easy installation Mounting screws provided Units are finished with grind stock on overall width, bottom of wear plate, and wedge angle Hardened and precision ground components are made with dissimilar steels and hardnesses The lubricious properties of the armorclad treatment combined with the qualities of graphitic tool steel (0-6) provide a dependable, smooth acting slide system WEDGE MAT L - S7 RC 54-56 NOTE: New design specifications exclusive to PCS READY SLIDE ASSEMBLY WEDGE CATALOG OVERALL OVERALL MAX CAM SLIDE A B C WIDTH HEIGHT STROKE WIDTH RSA-201 1.510 1.765.500.625.900.440 1.325 RSA-202 1.510 2.265.600.625.690.620 1.115 RSA-203 1.510 2.765.600.625.690.620 1.115 To Order Individual Components: add first letter to end of catalog number (i.e. RSA-201 W, for a wedge)
F14 PIN MAT L H-13 RC 40-42 Ready Slide Assembly Pre-Assembled, Ready-to-Ship RSA-200 Series GUIDE (2 PER ASSY) MAT L - 06 RC 54-56 WEAR PLATE MAT L - 06 RC 54-56 SHOWN LARGER FOR CLARITY Guide Shoe (2) Req d symmetrically Opposite SLIDE MAT L - H-13 RC 50-52 ARMORCLAD SURFACE TREATMENT NOW WITH ARMORCLAD SURFACE TREATMENT *Slot for slide retainer to be determined at design All mounting screws provided SLIDE GUIDE CATALOG A B C D E F G H J RSA-201.285.080.900 1.490.460.150 1.335.460.151 RSA-202.610.100.690 1.390.960.187 1.125.960.188 RSA-203.850.100.690 1.390 1.460.187 1.125 1.460.188
Ready Slide Assembly Pre-Assembled, Ready-to-Ship RSA-300 Series F15 RB 01/05 CATALOG All mounting screws provided WEDGE A B C RSA-301.500.630 1.660 RSA-302.820.880 1.550 RSA-303.820.880 1.550 IN STOCK - ready to ship Reduces lead time.875 B A WEDGE MAT L S7 RC 54-56 Easy installation Mounting screws provided Units are finished with grind stock on overall width, bottom of guide shoe, and wedge angle Hardened and precision ground components are made with dissimilar steels and hardnesses The lubricious properties of the armorclad treatment combined with the qualities of graphitic tool steel (0-6) provide a dependable, smooth acting slide system Longer guides and wear plate available for longer slide strokes
F16 RB 02/04 All mounting screws provided Ready Slide Assembly Pre-Assembled, Ready-to-Ship RSA-300 Series NOW WITH ARMORCLAD SURFACE TREATMENT READY SLIDE ASSEMBLY SLIDE GUIDE CATALOG OVERALL OVERALL MAX CAM SLIDE A B C D E F H WIDTH HEIGHT STROKE WIDTH RSA-301 3.000 1.680 1.125 2.000.875 1.875 1.671.313.625 -------.625 RSA-302 3.000 2.430 1.000 2.000.875 2.000 1.562.375 1.125.875 1.125 RSA-303 3.000 2.930 1.000 2.000.875 2.000 1.562.531 1.625 1.225 1.625 PIN MAT L H-13 RC 40-42.499 GUIDE 2 PER ASSY MAT L 0-6 RC 54-56.625 1.875 SLIDE MAT L H-13 RC 50-52 ARMORCLAD SURFACE TREATMENT B C A F D *RSA301 (D) Screw Hole Location is.313
Ready Slide Assembly Pre-Assembled, Ready-to-Ship RSA-300 Series F17 R.38(2) ø.281(4) Pocket for Spring Slide Retainer Provided Includes.005 Grindstock per slide. All mounting screws provided.2005 WEARPLATE MAT L 0-6 RC 54-56
F18 RB 05/05.26 x 45 deg L B Trunnion Lifter Base A1 A W1 W max. G Key Stock Provided M K Longer travel set Replacement Bearing Blocks Assembly Grease Grooves.26 x 45 deg B L A W1 W TLB-050 BBP-050 TLB-075 BBP-075 TLB-100 BBP-100 G Key Stock Provided Material: Bearing Block: C954; Other components: P20 Ordering Note: Bearing Blocks come standard with grease grooves. K M CATALOG W L H W1 A A1 B C D E F G K M Stroke +.000 +.000 +.000 +/ - +/ - +/ - +.000 -.010 -.010 -.010.005.005.005 -.005 TLB-050 2.190 3.000 1.500 1.940.500 -.343.625 1/2 0.375 1/4 10-24.734.265 1.5 TLB-075 2.888 3.250 1.750 2.702.500 -.363.875 3/4 0.375 3/8 1/4-20.859.241 1.5 TLB-075-L 2.888 5.000 1.750 2.700.500 2.363.875 3/4 0.375 3/8 1/4-20.859.241 3 TLB-075-XL 2.888 7.000 1.750 2.700.500 3.5.363.875 3/4 0.375 3/8 1/4-20.859.241 5 TLB-100 3.562 3.500 2.000 3.312.500 -.438 1.250 1 0.375 1/2 5/16-18.875.313 1.5 TLB-100-L 3.562 5.000 2.000 3.312.500 2.5.438 1.250 1 0.375 1/2 5/16-18.875.313 3 TLB-100-XL 3.562 7.000 2.000 3.312.500 3.438 1.250 1 0.375 1/2 5/16-18.875.313 5 F C D E H
Trunnion Lifter Rod & Bushing F19 RB 05/05 J Dowel Pin A L B C D F Thread For Key Stock Supplied Material: P20 Nitrided CATALOG NOM. DIA L D A B C F J LR050-06 1/2 6.499 2 3/8 3/8 1/4-20 * LR050-12 1/2 12.499 2 3/8 3/8 1/4-20 1/8 LR050-18 1/2 18.499 2 3/8 3/8 1/4-20 1/8 LR075-06 3/4 6.749 2.5 1/2 5/8 3/8-16 * LR075-12 3/4 12.749 2.5 1/2 5/8 3/8-16 1/4 LR075-18 3/4 18.749 2.5 1/2 5/8 3/8-16 1/4 LR075-30 3/4 30.749 2.5 1/2 5/8 3/8-16 1/4 LR100-06 1 6.999 3 1/2 7/8 1/2-13 * LR100-12 1 12.999 3 1/2 7/8 1/2-13 1/4 LR100-24 1 24.999 3 1/2 7/8 1/2-13 1/4 LR100-36 1 36.999 3 1/2 7/8 1/2-13 1/4 * Slot for J dowel omitted on these lengths I.D. O.D. L Straight Bushings Catalog Number NOM I.D. O.D. L +.0005 +.0005 +.0 Grease Grooves DIA -.0000 -.0000 -.06 STB 05-10 1/2.5006.7503 1 STB 06-13 3/4.7505 1.1255 1-3/8 STB 08-13 1 1.0005 1.3755 1-3/8
Locks are located in Mold Components Section D