TEXACO HEAVY DUTY PERFORMANCE FOR THE MINING INDUSTRY The products featured are short listed. There is a full suite of Texaco products that can tailor to customers needs. Call your local Texaco sales representative to find out more. Not all products featured are available in your market, check with your local Texaco sales representative to find out more. Always check OEM requirements when making changes and utilised used oil analysis for extended oil drain intervals. texaco-lubricants.com A Chevron company brand 2016-2017 Chevron Products UK Limited. All rights reserved. All trademarks are property owned by Chevron Intellectual Property LLC or their respective owners. TEX034-3 [03/17]
WORLD-CLASS PROTECTION, PERFORMANCE & RELIABILITY LUBRICATION PRODUCTS FOR THE MINING INDUSTRY Chevron has a heritage of innovation in the development of lubrication products for the mining industry. In Europe we offer an extensive range of Texaco branded products with our Ursa engine oils at the forefront. Ursa products deliver world-class protection, performance and reliability in a wide range of operating conditions. We use cutting edge technology, combined with expert knowledge and services, to provide a range of products that will protect and extend the life of your vehicles and help drive your business. Whatever the size of your mining operation, you can count on Ursa engine oils and the full range of Texaco ancillary products to help minimise operating costs and maximise productivity in an ever competitive world. 1
LUBRICATION PRODUCTS BUILT FOR THE MINING INDUSTRY MAXIMISE YOUR MINING BUSINESS WITH TEXACO LUBRICANTS FROM CHEVRON When your heavy duty mining vehicles and equipment are working reliably, your business is driving production and profits. At Chevron, our goal is to optimise your diesel engine performance to help minimise operating costs and maximise engine reliability. As your lubrication partner, we strive to keep your comprehensive fleet of equipment running reliably. This includes diesel engines, transmissions, final drives, hydraulic systems, pins and bushings, draglines and generators, helping to minimise operating costs and maximise performance. We understand the challenges facing mining vehicles, equipment, components and sites today: New engine technology development Multiple fuel performance items (diesel, biodiesel, dual fuel and natural gas) Extending oil and coolant drain intervals Multiple critical component lubrication requirements Consolidation of lubricant products Energy efficiency Emission standards. Count on Chevron s industry experience, technology leadership and extensive range of Texaco products to help you stay ahead of these challenges and protect and maximise the life of your key equipment and vehicles. Ursa with ISOSYN technology helps deliver performance, protection and durability to help maximise equipment reliability. Chevron uses ISOSYN Technology to formulate its top-tier Texaco Ursa engine oils. Premium base oils with high performance additives, combined with our formulation expertise, provide superb protection for diesel engine parts at an outstanding value. URSA WITH ISOSYN TECHNOLOGY High purity premium base oils with superior oxidation control Cleaner, clearer premium base oils made with Chevron s advanced Isodewaxing and Isocracking technology Excellent soot dispersancy & ultimate sludge protection vs CONVENTIONAL DIESEL ENGINE OIL Conventional Group I base oils, manufactured using standard solvent dewaxing technology Reliability and durability are our priority Chevron lubricants stand for one thing above all else reliability. Properly lubricating the inside of a heavy duty diesel engine requires more than just creating a protective film. Texaco heavy duty engine oils provide excellent soot dispersancy, wear protection and sludge control, to guard against loss of engine life and help reduce fuel and oil consumption. Additionally, the Texaco family of products delivers integrity and performance as proven by various bench testing results. Our industry-leading lubricants have logged countless hours providing superb protection to diesel engine parts and key equipment components, so your mining equipment can go further. Chevron s unique high performance additive formulation provides excellent soot dispersancy and helps prevent deposit build up Protects critical engine parts Poor quality heavy duty engine oil additive formulation provides poor soot dispersancy which increases sludge formation We operate 39 large 400-ton mining haul trucks 22 hours a day. Chevron has helped us achieve close to 22,000 hours of engine life with no overhauls. It s been a critical part of our maintenance programme. Ursa with ISOSYN technology protects critical engine parts to help maximise engine life Poor quality heavy duty engine oil formulations sacrifice protection for cost which can lead to shorter engine life Scott Jackson Senior Maintenance Planner ASARCO Ray Copper Mine 2 3
PREMIUM ENGINE OILS A WIDE RANGE OF URSA HEAVY DUTY ENGINE OILS PROVIDING WORLD CLASS PROTECTION & EXCELLENT ENGINE RELIABILITY Helping your equipment and business go further, we have the proven lubrication products to fit your needs. Count on superb quality, extended service protection, and outstanding performance. Texaco Ursa oils are formulated to provide superb diesel engine parts protection and performance in severe operating conditions experienced by mining equipment. For decades, Chevron Lubricants has been committed to helping your vital engine parts and your business operate efficiently. Ursa Ultra LE SAE 15W-40 Ursa Ultra LE SAE 10W-30 Helps reduce operating costs Promotes fuel efficiency Increased after treatment system uptime Ursa Ultra XLE SAE 5W-30 Reduced inventory complexity and costs Low SAPS Euro VI technology Keep-clean engine protection Reduced inventory costs Keep-clean performance Reduced oil consumption. Long DPF service life Extended drain intervals. Formulated with ISOSYN Technology Wide range of applications Low SAPS Euro VI formulation Extended filter life Reduced operating costs Maximum uptime. Ursa Ultra XLE SAE 10W-40 Suitability for a wide range of OEM applications helps reduce inventories Helps keep piston rings, piston lands and valves clean Offers latest technology engine protection Formulated to reduce emission control system maintenance Designed for extended oil drain intervals Promotes good cold-start wear protection. Ursa Premium TD SAE 15W-40 Ursa Ultra LE SAE 15W-40 exceeds most industry and engine manufacturers performance requirements: Approvals Cummins CES 20081 DEUTZ DQC III-10 LA Mack EO-O Premium Plus MAN M3575 Mercedes-Benz MB-Approval 228.31 MTU Oil Category 2.1 Renault VI RLD-3 Volvo VDS-4. Performance ACEA E9, E7 API CJ-4, CI-4 Plus, CI-4, CH-4, CF, SM JASO DH-2 Caterpillar ECF-3, ECF-2, suitable for use in Caterpillar 3600 engines^ Cummins CES 20071, CES 20072, CES 20077 Detroit Diesel DDC93K218 John Deere JDQ-78X Mack EO-N Renault VI RLD-2 Volvo VDS-3 ZF TE-ML 04C. Promotes resistance to low temperature sludge and high temperature deposits Engine and bearing corrosion protection Offers protection against wear and bore polishing Ursa Heavy Duty SAE 15W-40 Promotes sludge and piston deposit resistance Offers engine and bearing corrosion protection Formulated to resist bore polishing. Ursa Heavy Duty SAE 10W-30 Offers optimised engine efficiency Helps maintain reliability Designed for robust wear and corrosion protection. Formulated to protect against deposits and filter plugging. ^ Chevron Recommended 4 5
URSA ENGINE OIL CAN HELP PROVIDE EXCELLENT OXIDATION RESISTANCE VS MANY COMPETITOR PRODUCTS In bench tests, Ursa Premium TD SAE 15W-40 and Ursa Ultra LE SAE 15W-40 showed superior performance at resisting oxidation compared to competitors. Ursa Premium TD SAE 15W-40 Oxidator Bx by LPTL 1414BX test Better 60 Statistically no different from Ursa Premium TD SAE 15W-40 performance Statistically different from Ursa Premium TD SAE 15W-40 performance ASARCO Ray Copper Mine achieves 500+ hour oil drain intervals and 21,900 hours of engine life using Chevron engine oil. ASARCO Ray Copper Mine operates a fleet of 39 haul trucks, including 21 Liebherr T 282s. These 400-ton ultra-class trucks have 3,600-horsepower engines and operate 22 hours a day, seven days a week, in some of the harshest conditions of the Southwest U.S. The challenging environment in which these trucks work and the nearly non-stop nature of the operation can stress engines significantly, resulting in costly unplanned maintenance or devastating failures. ASARCO has instituted a stringent preventative maintenance programme that includes Chevron engine oil. Hours 50 40 30 Oil oxidation test The test is run at 171 C and measures the hours to rapid oxygen intake which relates to how long the oil lasts before sludge and deposits can cause harmful wear and potential component failure. Chevron and ASARCO agreed to inspect one 20V MTU 4000 engine that had delivered 21,900 hours of service with 500-hour drain intervals. The engine was completely stripped down and the findings were impressive. 20 10 0 A B C D Hours to rapid oxygen intake at 171 C. Reference SAE 2004-01-2985 Chevron Technology. Ursa Premium TD SAE 15W-40 Ursa Premium TD SAE 15W-40 was run in this test and showed excellent results, even when compared against competitor premium tier heavy duty engine oil formulations. These results indicate that Ursa Premium TD SAE 15W-40 provides excellent oil life performance at high operating temperatures. Piston Very clean and still usable beyond 21,900+ hours. Ursa Ultra LE SAE 15W-40 Caterpillar Micro-Oxidation test (CMOT) Better 400 Statistically no different from Ursa Ultra LE SAE 15W-40 performance Statistically different from Ursa Ultra LE SAE 15W-40 performance Piston liner Almost all of its cross hatching remaining, even after 21,900+ hours of operation. Minutes 350 300 250 200 150 100 50 0 A B C D Deposit formation at 230 C. Southwest Research Institute. Ursa Ultra LE SAE 15W-40 Piston deposit protection The CMOT is run for 24 hours at 230 C and is measured in minutes. It helps indicate the oil s ability to resist oil oxidation that can result in piston deposits. Ursa Ultra LE SAE 15W-40 and competitor top tier heavy duty engine oils were run in this test and the results compare to each other. Ursa Ultra LE SAE 15W-40 results indicate excellent oil oxidation resistance versus numerous competitor synthetic blend products, highlighting its robust formulation. Uptime and reliability is everything, it s second to none. Chevron engine oil is a key product in helping ASARCO Ray Copper Mine achieve world class equipment reliability. Jerry Martinez MTU OE Dealer Cam shaft Minimal wear, no skidding or abrasions with excellent protection even at 500-hour oil drains. Connecting rod bearings Minimal wear and are still usable after 21,900+ hours of operation. Superior performance in bench testing may not correlate to superiority of performance in the field. 6 7
FULL PROTECTION WHERE YOU NEED IT MOST BUMPER TO BUMPER PROTECTION FOR YOUR MINING EQUIPMENT Large mining equipment works in the harshest environments and require premium products to achieve high-level reliability and performance at the lowest total operating costs. As well as our Ursa heavy duty engine oils, Texaco has a complete portfolio of drive train fluids, final drives, greases and extended life coolants that are specially formulated to meet the intense demands your vehicles and key equipment face. Choosing the proven performance of Texaco quality lubricants supports an operator s need for optimal reliability and performance, under all operating conditions and for long periods of time. This could mean a higher return on investment, hour after hour. At Chevron, we have a history of heavily investing in research and development to ensure your vehicles and equipment get the utmost protection from bumper to bumper. We re so confident about the outstanding quality of Texaco products, that we offer a bumper-to-bumper warranty you may not find from other manufacturers. For a full list of product recommendations for your vehicle, visit: chevron-eu.lubricantadvisor.com Hydraulic System Differentials & Gear Drives Hydraulic System Transmissions Ursa TorqForce SAE 10W, 30 Clarity Synthetic Hydraulic Oil AW Rando HD LVZ Rando HEES 46 Clarity Hydraulic Oil AW Rando Ashless 8401 Rando HDZ Rando HD Hydraulic Oil HDZ Ursa TorqForce SAE 30, 50 Texaco Final Drive SAE 60 Bearings & Grease Ursa TorqForce SAE 10W, 30 Clarity Synthetic Hydraulic Oil AW Rando HD LVZ Rando HEES 46 Clarity Hydraulic Oil AW Rando Ashless 8401 Rando HDZ Rando HD Hydraulic Oil HDZ Ursa TorqForce SAE 30 Engine Crankcase Ursa Ultra LE SAE 15W-40, 10W-30 Ursa Ultra XLE SAE 5W-30, 10W-40 Ursa Premium TD SAE 15W-40 Ursa Heavy Duty SAE 15W-40, 10W-30 Engine Crankcase Ursa Ultra LE SAE 15W-40, 10W-30 Ursa Ultra XLE SAE 5W-30, 10W-40 Ursa Premium TD SAE 15W-40 Ursa Heavy Duty SAE 15W-40, 10W-30 Black Pearl Grease EP 0, EP 1, EP 2 Hytex EP 2 LF Molytex EP 00, EP 2 Multifak EP 000, EP 2 Multifak 264 EP 00/000 Texclad 2 Texclad AL Ulti-Plex Synthetic Grease EP Bearings & Grease Points Coolant System Coolant System Havoline Xtended Life Coolant Transmissions Ursa TorqForce SAE 30 Black Pearl Grease EP 0, EP 1, EP 2 Hytex EP 2 LF Molytex EP 00, EP 2 Multifak EP 000, EP 2 Multifak 264 EP 00/000 Texclad 2 Texclad AL Ulti-Plex Synthetic Grease EP Gear Drives Ursa TorqForce SAE 30, 50 Texaco Final Drive SAE 60 Havoline Xtended Life Coolant 8 9
COOLING SYSTEM PROTECTION HYDRAULIC, TRANSMISSION AND DIFFERENTIAL FLUIDS TEXACO HAVOLINE XTENDED LIFE COOLANT PROTECTION FOR ALL TYPES OF COOLING SYSTEMS TEXACO URSA TORQFORCE LONG TERM PERFORMANCE FOR TRANSMISSIONS, HYDRAULICS & DIFFERENTIALS Producing an enormous amount of heat, heavy working diesel engines in mining vehicles and equipment require good cooling system protection and maintenance. Texaco Havoline Xtended Life Coolant delivers high performance and value. Keeping your engines operating efficiently requires a high performing, extended life coolant plus a good coolant maintenance programme. Havoline Xtended Life Coolant Premixed 50/50 has a proven track record for high performance. Protecting transmissions, hydraulics, gear drives and differentials is critical to achieving total equipment reliability. To keep your mining equipment operating at high efficiency takes premium products to help ensure superb protection. Texaco transmission and hydraulic products provide long-term performance. Texaco Ursa TorqForce fluids are engineered for long life and superb oxidation resistance. They are formulated with special additive chemistry that allows for ultra-fine filtration which provides exceptional fluid cleanliness and equipment reliability performance. They meet a wide range of OEM specifications including Caterpillar, Komatsu, Allison Powershift, Dresser Rand and others. Texaco Ursa TorqForce fluids offer excellent friction retention, wear control, seal compatibility, oxidation stability and stay-in-grade viscosity performance. Havoline Xtended Life Coolant delivers optimum engine performance and dramatically simplifies the way cooling systems are maintained. Our patented corrosion inhibitors maximise hardware parts performance and heat transfer over the life of your engine. That s protection that has stood the test of time through countless hours of performance. Compared to conventional coolants, Havoline Xtended Life Coolant can help minimise operation costs and maximise your engine life. Product Mining equipment component application After 21,000+ hours of operation in our Bell articulated mining dump truck, Chevron coolant has protected our cooling system against liner pitting, corrosion and scale deposits while operating in very hot and dusty conditions. Theo Wilcox Technical Manager, Frasier Alexander Mining Ursa TorqForce SAE 10W Ursa TorqForce SAE 30 Ursa TorqForce SAE 50 Hydraulics Transmission/Hydraulics/ Wet Brakes/Torque Converters Differentials 10 11
PREMIUM HYDRAULICS DIFFERENTIAL GEAR PROTECTION RANDO AND CLARITY HYDRAULIC FLUIDS PERFORMANCE FOR MINING HYDRAULICS TEXACO FINAL DRIVE GEAR OIL FOR DIFFERENTIAL GEARS IN MINING OPERATION Texaco has a complete family of hydraulic oils that can help minimise costs and create a material improvement in productivity. Product Clarity Synthetic Hydraulic Oil AW Rando HD LVZ Rando HEES 46 Clarity Hydraulic Oil AW Rando Ashless 8401 Rando HDZ Rando HD Hydraulic Oil HDZ Application Ashless premium performance high productivity synthetic hydraulic fluid Zinc based premium performance high productivity synthetic hydraulic oil Biodegradable, high premium performance high productivity ester based hydraulic oil. Ecolabel approved Ashless high performance long life hydraulic oil High performance zinc-free multigrade hydraulic fluid Zinc based high performance hydraulic fluid formulated with premium base oil technology Zinc based monograde hydraulic oil Proven performance heavy duty hydraulic fluid For gears and bearings, Texaco Final Drive Oil SAE 60 provides excellent final drive protection and extended drain performance, and achieves low wear rates. Texaco Final Drive Oil SAE 60 is formulated with special anti-wear compounds to protect gears and bearings of final drive and axle compartments from various modes of failure, while maintaining metal and seal compatibility. It s designed to provide excellent lubrication performance for differential and final drives that do not contain friction materials. Texaco Final Drive Oil SAE 60 delivers: High load strength to protect critical gear performance Caterpillar FD-1 specification performance Excellent corrosion protection in humid environments High thermal and oxidation stability protection. Helping to improve productivity: Helps minimise downtime and maintenance costs by providing excellent long-term wear protection Excellent thermal stability in high-temperature applications eliminating the need for expensive synthetic products Longer drain intervals are possible compared to traditional SAE 50 oils, when using a used oil analysis programme Capable of up to 6,000 hours of performance, when following OEM guidelines and utilising a used oil analysis programme. Productivity & fuel efficiency in hydraulic excavators Macro pitting performance in final drive axles CAT FD-1 versus CAT TO-4 Gain in efficiency versus traditional or single grade hydraulic oil (as shown in Chevron field tests) 7.0% 6.0% 5.0% 4.0% 3.0% 2.0% 1.0% 0.0% Results of a field test showing a side-by-side comparison of synthetic multigrade shear stable technology and traditional hydraulic fluids. 6.2% Productivity 4.5% Clarity Synthetic Hydraulic Oil AW Fuel efficiency 3.0% Rando HDZ 2.0% By using high premium hydraulic fluids, productivity and fuel efficiency can be improved relative to traditional hydraulic oils, as shown here. These improvements have been measured in side-by-side testing versus standard types of hydraulic oil and show up to a 6.2% increase in productivity (material moved per hour) and as much as a 4.5% increase in fuel efficiency. Better Hours* 1,000 800 600 400 200 0 CAT FD-1 CAT TO-4 Test 1 Test 2 *Test stopped before 4% macro pitting limit was reached CAT FD-1 oils exhibit improved performance over Transmission Drive Train Oils (TDTO) that meet the CAT TO-4 specification. In FZG pitting tests, FD-1 oils showed greater than four times the gear macro pitting life of CAT TO-4 oils. 12 13
HEAVY DUTY GREASES TEXACO HEAVY DUTY GREASES ENGINEERED FOR MINING OPERATIONS To help your mining equipment go further, it s important that every part operates smoothly. Texaco s premium grease products are formulated to provide high performance and long-life protection, no matter what your mining equipment encounters on the job. Product Black Pearl Grease EP 0, EP 1, EP 2 Hytex EP 2 LF Application High performance multi-purpose polyurea grease High performance long-service multi-purpose grease, formulated for use in ball and roller bearings operating under high temperature situations, and offers long-term lubrication under extreme operating conditions Newmont s Nusa Tenggara Mine achieves 18,600+ hours of engine life using Chevron engine oil and coolant. PT Newmont Nusa Tenggara (PTNNT) has operated its Batu Hijau copper-gold mine on the Indonesian island of Sumbawa since 2000. The company s fleet of 111 Caterpillar 793 haul trucks runs 24 hours a day, seven days a week, under harsh mining conditions. To protect this significant investment, PTNNT turned to Chevron lubricants. The haul trucks are powered by Cat 3516 engines and typically experience 500-hour oil drains and 12,000-hour coolant service cycles. In late 2011 after 18,600 hours of demanding service, one of the engines was completely stripped down and inspected. After inspecting and rating all the parts of this engine, it was clear that the Chevron products were meeting the customer s requirements for engine durability, reliability and reduced operating costs. We were really impressed with the pristine condition of the engine components after 18,600+ hours of operation. Andries Smalberger Principal Advisor Mine Maintenance PTNNT Molytex EP 00 Multi-purpose heavy duty EP lithium grease containing Molybdenum Disulphide (MoS2) Molytex EP 2 Extreme pressure muti-purpose lithium grease containing Molybdenum Disulphide (MoS2) Piston Main bearings Multifak EP 000 Multifak EP 2 Effective performance multi-purpose extreme pressure grease Extreme pressure multi-purpose automotive and industrial grease Clean ring grooves and minimal deposits on the crown land at 500-hour oil drains. Minimal wear and in very good condition after 18,600+ hours of use. No visible copper was showing through the main bearings indicating excellent protection provided by Chevron lubricants. Multifak 264 EP 00/000 Efficient performance extreme pressure lithium grease Piston lining Cam shaft Texclad 2 Proven performance water stabilised calcium grease containing Molybdenum Disulphide (MoS2) and Graphite Almost all of its cross hatching remaining, even after 500-hour oil drains. Minimal wear, no skidding or abrasions. Cam shaft is in such good condition it could be reused again. Texclad AL High performance aluminium complex grease lubrication Ulti-Plex Synthetic Grease EP High performance high temperature synthetic grease 14 15
TOOLS AND SERVICES BEST-IN-CLASS TOOLS AND SERVICES FOR MINING Chevron reliability The RBL Programme is our commitment of business support and reliability Chevron s lubrication expertise combined with superior products and a tailored service programme work together to help your business Run Better Longer. Best in Class assessments Through our RBL Programme, Chevron lubrication specialists who understand mining equipment can conduct an assessment of your current lubrication programme to help identify areas for improved performance compared to industry-best peers. LubeWatch used oil analysis Chevron s premier programme incorporates standardised lubricant sampling and unique online tools to help ensure optimised equipment drain intervals and performance checks to ensure long equipment life. Coolant maintenance kit This kit helps ensure long life coolant system protection. It provides easy-touse tools to monitor optimal coolant life along with incorporating helpful coolant knowledge information. To find out more about how our products and services can assist you, contact your Texaco Representative, your Authorised Texaco Distributor or visit texaco-lubricants.com 16
TEXACO HEAVY DUTY PERFORMANCE FOR THE MINING INDUSTRY The products featured are short listed. There is a full suite of Texaco products that can tailor to customers needs. Call your local Texaco sales representative to find out more. Not all products featured are available in your market, check with your local Texaco sales representative to find out more. Always check OEM requirements when making changes and utilised used oil analysis for extended oil drain intervals. texaco-lubricants.com A Chevron company brand 2016-2017 Chevron Products UK Limited. All rights reserved. All trademarks are property owned by Chevron Intellectual Property LLC or their respective owners. TEX034-3 [03/17]