ALH SYSTEMS LTD LITRE PRESSURE POT MAINSPRAY INJECTION OPERATOR INSTRUCTIONS & PARTS LIST ISSUE DATE - 0/0/05
CONTENTS PAGE STEP - PREPARE MAINSPRAY STEP - UNSECURING & REMOVING PRESSURE POT LID STEP - REPLACING MAINSPRAY AND LID STEP 4 - CONNECTING PRESSURE POT TO PIPE STEP 5 - INJECTING MAINSPRAY STEP 6 - JOB COMPLETION MAIN ASSEMBLY PARTS LIST LID ASSEMBLY PARTS LIST AIRLINE ASSEMBLY PARTS LIST Ltr. PRESSURE POT ASSEMBLY PARTS LIST PAGE PAGE PAGE PAGE 4 PAGE 5 PAGE 6 PAGE 7 PAGE 8 PAGE 9 PAGE 0 TEL: +44 (0)7 8584
STEP (THIS INSTRUCTION ASSUMES INJECTION NIPPLE IS FITTED TO JOINT). PREPARE MAINSPRAY. LITRE OF MAINSPRAY IS SUPPLIED IN A.5 LITRE BOTTLE () WITH TAMPER EVIDENT SCREW CAP AND WITH SEPARATE ACTIVATOR CONTAINER ().. REMOVE BOTTLE CAP, POUR ACTIVATOR INTO BOTTLE, REPLACE CAP AND SHAKE VIGOROUSLY FOR NO LESS THAN 5 SECONDS (). TEL: +44 (0)7 8584 PAGE
STEP Fig. B. TO REMOVE PRESSURE POT LID (). FIRSTLY SLACKEN LID BOLTS () AND ROTATE SUCH THAT PINS ON BOLT HEADS LINE UP WITH KEYHOLES IN LID AS SHOWN Fig. 4. THE LID IS NOW ROTATED UNTIL THE KEYHOLES IN LID LINE UP WITH BOLT HEAD PROFILE. THE LID CAN NOW BE LIFTED CLEAR OF THE BOLT HEADS. NOTE THAT A DIP TUBE () (APPROX 80 LG) IS CONNECTED TO THE UNDERSIDE OF THE LID. TEL: +44 (0)7 8584 PAGE
STEP 5. THE BOTTLE CONTAINING MAINSPRAY (), WITH CAP REMOVED, IS NOW CAREFULLY PLACED INTO THE PRESSURE POT. 6. THE PRESSURE POT LID () IS NOW REPLACED, ROTATED TO ENGAGE THE BOLTS INTO THE NARROW PART OF THE LID KEYHOLES AND TIGHTENED FINGER TIGHT. TEL: +44 (0)7 8584 PAGE
STEP 4 4 7. ONE END OF THE SEALANT DELIVERY TUBE, WITH PINCH CLIP FITTED () AND CLAMPED, IS NOW CONNECTED TO THE NIPPLE ON THE JOINT TO BE TREATED () AND THE OTHER END TO THE NIPPLE IN THE CENTRE OF THE POT LID (). NOTE THAT THE PINCH CLIP (4) SHOULD BE POSITIONED AT THE POT END OF THE ASSEMBLY (APPROX 00mm FROM END FITTING). NOTE - THE DELIVERY LINE IS NOT VALVED. THIS IS INTENTIONAL. TEL: +44 (0)7 8584 PAGE 4
STEP 5 4 8. MAKING SURE THE VENT VALVE () IS CLOSED, THE PINCH CLIP () CAN NOW BE SLOWLY RELEASED TO ALLOW LEAKAGE FROM JOINT TO PRIME THE PRESSURE POT TO MAINS PRESSURE. AT THIS TIME MAKE A NOTE OFTHE PRESSURE ON THE GAUGE (). 9. THE PUMP (4) IS NOW USED TO INCREASE PRESSURE IN POT TO 5 psi ABOVE MAINS PRESSURE TO SLOWLY INJECT MAINSPRAY INTO THE JOINT. ONE STROKE OF THE PUMP WILL RAISE PRESSURE IN THE POT APPROXIMATELY 0.5 psi. 0. THE INJECTION PROCESS SHOULD TAKE 0-5 MINUTES. (PRESSURE MAY NEED TO BE INCREASED ON SOME JOINT TYPES.) DO NOT EXCEED BAR. TEL: +44 (0)7 8584 PAGE 5
STEP 6 A DETAIL A SCALE :. ONCE THE CONTENTS OF THE.5 LITRE BOTTLE IS EXHAUSTED AIR WILL APPEAR IN THE SEALANT DELIVERY TUBE (). CONTINUE INJECTING UNTIL TUBE IS ALMOST CLEAR (DO NOT INJECT AIR INTO MAIN). AT THIS TIME STOP PUMPING AND CLIP OFF THE SEALANT DELIVERY TUBE.. NOW VENT OFF PRESSURE IN THE POT BY OPENING VENT VALVE () ON SIDE OF POT.. THE SEALANT DELIVERY TUBE () CAN NOW BE DISCONNECTED FROM THE POT AND THE LID () REMOVED AS OF NOTES & 4 (STEP ). 4. WIPE EQUIPMENT CLEAN TEL: +44 (0)7 8584 PAGE 6
MAIN ASSEMBLY PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 7-000 BODY 7-900 LID ASSEMBLY 7-0005 LID BOLT 4 M4665 EXHAUST PORT FILTER 5 M4655 PUMP 6 M4657 CYLINDER MOUNTING 7 7-000 TOP BRACKET 8 S0085 CAP HEAD BOLT 9 M098-4 INCH BSP BALL VALVE 0 M465 PRESSURE GAUGE 7-900 AIRLINE ASSEMBLY S0086 CAP HEAD BOLT M4656 KNOB 7 8 9 5 4 0 6 TEL: +44 (0)7 8584 PAGE 7
LID ASSEMBLY PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 7-000 LID M44 MALE ADAPTOR M4664 MALE STUD 4 7-000 DIP TUBE 5 7-0009 Ltr PRESSURE POT STICKER 6 M084 'O' RING 5 6 4 TEL: +44 (0)7 8584 PAGE 8
AIRLINE ASSEMBLY PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. M4660 ADAPTOR M4659 NON RETURN VALVE M4665 EXHAUST PORT FILTER 4 M465 EQUAL ELBOW 5 M4654 PUSH-IN FITTING 6 M904 NYLON TUBE 6 O/D x 60 LG 7 M465 EQUAL ELBOW 7 5 6 5 4 TEL: +44 (0)7 8584 PAGE 9
Ltr PRESSURE POT ASSEMBLY & CONSUMABLES PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 7-9000 LITRE PRESSURE POT ASSEMBLY A560 MAINSEAL INJECTION ASSEMBLY A998 Ltr MAINSPRAY 4 A998 ACTIVATOR FOR Ltr MAINSPRAY 5 A60 /8" BRASS NIPPLE (PACK OF 0) 6 A999 / Ltr MAINSPRAY 7 A999 ACTIVATOR FOR / Ltr MAINSPRAY /6 4/7 5 TEL: +44 (0)7 8584 PAGE 0