Fisher Engineering 50 Gordon Drive, Rockland, Maine 0484 www.fisherplows.com 5080 000 October 5, 08 Lit. No. 458, Rev. 08 Blade and Off Truck Kit XLS Snowplow Parts List A DIVISION OF FISHER, LLC
XLS BLADE...4 XLS OFF TRUCK KITS... Headgear and A Frame... Hydraulic Unit...8 hydraulic Unit Cover Assembly...0 Lift and Angle Rams... Hoses and Fittings... Electrical Components... Vehicle-Side Wiring Diagram Port, Plug Systems... Headlamp Kit... 4 Lit. No. 458, Rev. 08 October 5, 08
Blade Components 8 0 8 5 4 5 4 0 5 0 Groove 8 4 4 * * Does not include Retainer Bar (Item ). Current ram has a groove around the base near the pin hole. Early ram does not have a groove. Lit. No. 458, Rev. 08 4 October 5, 08
5080 XLS Blade Item Part Description Item Part Description 504 Bolt Kit, Urethane Edge 0 Label Identity, STORM GUARD 504 Retainer Bar 5004 Label 8' 0' XLS 50 Kit, Urethane Edge Assembly 508 Rubber Deflector Kit, XLS (Does not include Retainer Bar.) 4 508 Cutting Edge Kit 4 5045 Urethane Edge 5 000 / x 5/8 Hex Shoulder Bolt G5 5 504 DS Blade Wing, XLS 05 / 4 Hex Locknut GB ns 5048 PS Blade Wing, XLS 08 /4 x /4 Pin 505 5/8 x Pin Kit 8 0 Removable Spring Disk 505 5/8 x -/ Pin Kit 504 Kit, Blade Guide Bracket 8 5054 Wing Spring 0 5 Flexible Blade Guide Kit " 5055 Eyebolt Kit 5 Label Multiple Pinch Points 0 505 DS Blade Slide Box, XLS B04 Hydraulic Cylinder, Slide Box (Early ns 505 PS Blade Slide Box, XLS ram see callout on diagram.) 500 Wing Pin 480 Ram Assembly, -/ x -5/ DA 50 Stop Bolt Kit (Current ram see callout on diagram.) 50 Base Angle ns B0 Combo Seal Kit, Cylinder B04 4 84844 /4 x / Machine Pin w/cotter ns 44 Seal Kit, Ram Assembly 480 5 50 Trip Spring 50 Wear Strip Wing Top 504 Spring Bar 4 508 Wear Strip Wing Bottom 505 Spring Assembly Kit ns Label XLS Wings 8 50 XLS Blade ns 08 Label FISHER Splatter /4 x 4 / 500 Label Warning/Caution, Snowplows ns 55 Label Identity, XLS ns = not shown G = Grade Lit. No. 458, Rev. 08 5 October 5, 08
Headgear and A Frame Components 4 4 8 4 4 0 4 5 0 4 0 0 8 44 45 5 4 8 4 4 40 5 4 8 4 5 5 Lit. No. 458, Rev. 08 October 5, 08
XLS Headgear and A Frame Components Item Part Qty Description Item Part Qty Description 44558 Headgear 5 /8 Hex Locknut GB 850 Lift Arm Service Kit Yellow 508 Pivot Bolt Kit Nameplate Minute Mount 50 A Frame Kit 4 8 Stop Link Kit 8 50 Stacking Stops Kit 5 0 5/8 x -5/8 Clevis Pin w/cotter /8 x /4 Clevis Pin Kit 4 Jack 0 A48K U-Bolt Assembly Packet K Bushing Kit (pkg of ) 45 Spring/U-Bolt/Link Kit 8 48K /4 x /8 Machine Pin Packet 4 /8 Hex Nut G5 058 5 5/ x /4 Cotter Pin 840 Quick Link 0 48 Handle, Link Arm Assembly 4 04 Spring 45 Label Attach/Detach MM Headgear 5 K Clamp Loop Kit K Wire Cam Kit DS /4 Round Flat Washer K Wire Cam Kit PS K Step Pin Kit 4 48 Jack Lock 8 4K Handle Kit 5 4 Compression Spring, /4 OD x / 00 4 /8 x Carriage Bolt G5 8K Connecting Pin Kit 40 0K x 4 / Anchor Pin Packet w/cotter 8 Compression Spring, " ID x / 4 0 x 4 /4 Clevis Pin 8 8 x 5/ Pin 4 00 /4 x / Cotter Pin 05 4 /8 Flat Washer Type A Wide 4 50 x 5/ Clevis Pin HT 0 0 /8 x Cotter Pin 44 8 Label SECURITY GUARD K- Stop Clip Kit 45 40 x /4 Clevis Pin Kit 55 Handle Cover Kit 4 5/ Grade 4 Chain Bag 45 Link Arm 4 50 Shrink Tube, " ID 4 004 /8 x Hex Cap Screw G5 HT = Heat Treated G = Grade Lit. No. 458, Rev. 08 October 5, 08
Hydraulic Unit Components 4 4 5 8 8 0 4 5 5 0 4 4 Lit. No. 458, Rev. 08 8 October 5, 08
445 Hydraulic Unit XLS Item Part Qty Description Item Part Qty Description Breather Pressure Control 445 Valve, SV08 45 w/nut 44 Reservoir Kit 8 445 Valve, SV08 4 w/nut 0 4 0 4 x 5/ Machine Screw 445 4 Valve, PC08 0 w/nut 4 0 Plug, Square /8 NPTF 0 5 Quill Assembly 5/ 4 Thread 5 5 O-Ring 50 485 Quill Assembly / 0 Thread 8 Magnet 4444 Plug, Hex Socket 4 M ORB 0080 5 5/ 8 x / Hex Cap Screw G5 K- / Relief Valve Kit ( sets) 8 44 Pump Kit K- 4 Cartridge 0 w/jam Nut 8 Suction Filter 4 44 Crossover Relief Valve 4000 psi 0 54 O-Ring -0 5 08 4 /4 0 x Socket Cap Screw 5558 O-Ring - ns 0 /4 0 x /4 Hex Washer-Head 55 Pump Shaft Seal Thread-Rolling Screw 500K- Motor Assembly, 4 /" ns 44 /4 0 x / -Lobe Round 4 K- 8 Coil With Spade Terminals Washer-Head Screw (pkg of 5) 5 44 Valve, SVCV08 0 w/nut ns 4455 /4 0 x 5/8 Hex Washer-Head 4K- Valve, SV08 004 w/jam Nut Thread-Rolling Screw O-Ring Service Kits K-* Back-Up/O-Ring Kit 45 Seal Kit, Valves SV08 0,,, 4, 458 Seal Kit, Valves SV08 004, 40, 4, 45, SVCV08 0 & PC08 0 CV08 0, SF08 05 444 Seal Kit, Crossover Relief Valve ns = not shown G = Grade * Does not contain O-rings for cartridge valves. Lit. No. 458, Rev. 08 October 5, 08
Hydraulic Unit Cover Assembly 5 4 8 4454 Hydraulic Unit Cover Assembly Item Part Qty Description Item Part Qty Description 445 Top Retainer Ring 440 Cover Side 44 Bottom Retainer Ring 4404 Cover Side 4 44 5 /4 0 x / -Lobe Round 8 4404 Label Information Washer-Head Screw (pkg of 5) 440 Label Information 4 Cover Side ns 4444 Label XLS Hydraulic Unit 5 Cover Side ns 5 Cable Tie 4" ns = not shown Lit. No. 458, Rev. 08 0 October 5, 08
Lift and Angle Ram Components 500K Lift Ram Assembly / x 0 Item Part Qty Description 08K Split Bearing /" 55 Spacer 4885 Gland Nut Assembly 44 Angle Ram Assembly / x 0 Item Part Qty Description 08K Split Bearing /" 55 Spacer 4885 Gland Nut Assembly Hoses and Fittings To DS Wing Rod (inside) To DS Angle Ram 4 To DS Wing Base (outside) To Lift Ram 8 5 To PS Angle Ram 4 5 To PS Wing Rod (inside) To PS Wing Base (outside) Hoses and Fittings Item Part Qty Description Item Part Qty Description 4488 Hose, /8 x 0 w/f JIC Ends 55 Elbow, 0 M JIC/ M ORB 44 Hose, /8 x 45 w/f JIC Ends 8 4445 Drain Cap, F JIC 448 Hose, /8 x 5 w/f JIC Ends 445 Orifice Kit 4 554 Hose, /4 x 8 w/f JIC Ends ns 58 Hose Wrap, Polyethylene 5 4448 Hose, /8 x 4 w/f JIC Ends ns 804 /8 x Button Cap Screw 44 Elbow, Extra Long 0 ns B 4 Label Hose Install Warning M JIC/ M ORB F = Female ns = not shown M = Male Lit. No. 458, Rev. 08 October 5, 08
Electrical Components 8 4 5 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 4 Plow Control Harness, Solenoid 8 4454 Plow Module 0 Cable Assembly 8" 4455 /4 0 x 5/8 Hex Washer-Head 405 Snowplow Battery Cable Thread-Rolling Screw 4 40 Motor Relay Kit FLEET FLEX System ns 884K Cable Boot 5 0 /4 0 x /4 Hex Washer-Head ns 8K Dielectric Grease (pkg of ) Thread-Rolling Screw ns 4 Fuse, 4A Mini Automotive Style 4 Plow Control Harness, Solenoid (for items and ) 4408 Spacer Module Vehicle-Side Electrical Components * 404 Vehicle Battery Cable ns 8K Plug Cover * 858 Vehicle Control Harness ns = not shown * For diagram see Vehicle-Side Harness Diagram Lit. No. 458, Rev. 08 October 5, 08
Vehicle-Side Harness Diagram Port, Plug System To Snowplow Control RED To Switched Accessory Fire Wall Factory Vehicle Harness Battery BLK Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0 A Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps RED Park/Turn Lamps Vehicle Battery Cable BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 458, Rev. 08 October 5, 08
Headlamp Kit 5 4 8 8800 Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880 Headlamp Service Kit PS 5 Park/Turn Bulb (trade no. 45NAK) ns 880 Headlamp Service Kit DS 880 H Headlamp Bulb Service Kit 880 Rear Cover Kit (fits - or screw) 8808 Cover Screws Service Kit (pkg of ) 8804 Mounting Hardware Kit 8 8K Harness Service Kit 4 8805 Park/Turn Socket Service Kit ns = not shown Lit. No. 458, Rev. 08 4 October 5, 08
Copyright 08 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film, or other distribution and storage media, without the written consent of Fisher Engineering. Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted. Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: FISHER, Minute Mount, SECURITY GUARD, STORM GUARD, XLS. Printed in U.S.A. Lit. No. 458, Rev. 08 October 5, 08