AIRCRAFT ENGINE ILLUSTRATED PARTS CATALOG

Similar documents
O-540-F1B5 SERIES PARTS CATALOG WIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES

SUPPLEMENT TO NO. 105

ILLUSTRATED PARTS CATALOG FOR C-75, C-85, C-90 & AIRCRAFT ENGINES FORM X30011A

TEXTRON Lycoming AIRCRAFT ENGINES

O-540-A4B5 PARTS CATALOG WIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES

LYCOMING MODEL SERIES AIRCRAFT ENGINES TABLE OF CONTENTS INTRODUCTION iii. INSTRUCTIONS FOR ORDERING PARTS.. ILLUSTRATED PARTS SECTION..

LYCOMING A Textron Company

Lycoming Aircraft Engines Parts Catalog

Lycoming AIRCRAFT ENGINES. IO-540-AC1A5 Wide Series Flange Crankcase Model Engine PARTS CATALOG PC

TECHNICAL PUBLICATION SUPPLEMENT

TEXTRON Lycoming AIRCRAFT ENGINES

PUBLICATION REVISION

2003 Lycoming. All rights reserved. Lycoming and "Powered by Lycoming" are trademarks or registered trademarks of Lycoming.

O-360-C1G Series Illustrated Parts Catalog

Lycoming Aircraft Engines Parts Catalog

O-320-D3G Series Illustrated Parts Catalog

O-360-A4N Series Illustrated Parts Catalog

O 540 A4E5 Series Illustrated Parts Catalog

O-320-A2C, -A2D Series Illustrated Parts Catalog

Continental A&C-Series Aircraft Engines Parts Interchangeability Catalogue

O-320-E2D, -E3D Series Illustrated Parts Catalog

O-320-E2G Series Illustrated Parts Catalog

O-320-A2B, -A3B Series Illustrated Parts Catalog

IO 360 M1B Series Illustrated Parts Catalog

IO-540-K1H5 Series Illustrated Parts Catalog

Lycoming Aircraft Engines Parts Catalog

Lycoming Aircraft Engines Parts Catalog

IO-540-AE1A5 Series Illustrated Parts Catalog

Lycoming Aircraft Engines Parts Catalog

********NOTICE********

PARTS CATALDG AIRCRAFT ENGINES

O-320-E1A, -E2A Series Illustrated Parts Catalog

Lycoming Aircraft Engines Parts Catalog

O-320-H 76 Series Illustrated Parts Catalog

(L)IO-360-M1A Illustrated Parts Catalog

O-360-A4M Series Illustrated Parts Catalog

YO-233-B2A Illustrated Parts Catalog

LIO-360-B1G6 Illustrated Parts Catalog

Lycoming Aircraft Engines Parts Catalog

TIO-540-AJ1A Illustrated Parts Catalog

Parts Catalog. Generator Set TGHAA (Spec A C) Printed in U.S.A. Replaces (Spec A) 1 97

TECHNICAL PUBLICATION REVISION

Lycoming Aircraft Engines Parts Catalog

Lycoming Aircraft Engines Parts Catalog

Textron Company. A Textron Company. Engine Parts Catalog AEIO-360-BB -B1F & LYCYMNG Oliver Street Williamsport, PA Part No.

Genset. Parts Catalog GHAB. Parts Manual

Service Parts. John Deere 3029DF 3029TF 3029TF270. Engine. Engine Models: Generator Models: 20ROZJB REOZJB 20DSJB DSEJB.

TIO-540-AE2A Illustrated Parts Catalog

Illustrated Parts List Vanguard to Compliance

Illustrated Parts List

Illustrated Parts List to

Illustrated Parts List to

PARTS MANUAL EY20 ENGINE. Model. PUB-EP5705A Rev. 03/00

MARINE ILLUSTRATED PARTS MANUAL

Illustrated Parts List to

Illustrated Parts List to

Marine Generators Marine Diesel Engines Land-Based Generators

9/7/2014 F9.9MSHV 1997 / CYLINDER CRANKCASE Yamaha Motor Corporation, U.S.A. All rights reserved.

FORD - Cyl Block and Related Parts

S/N 1H019H - 1H310H Page 1 of 33 46" Cutting Deck Assembly

LYCOMING PARTS CATALO G

CALIFORNIA Proposition 65 Warning:

mi Model 108 Compact Tractor Parts Catalog

Illustrated Parts List Industrial/Commercial to

Illustrated Parts List to

S/N 1H019H - 1H310H Page 1 of 48 42" Cutting Deck Assembly

Illustrated Parts List to

13A2693G190 LT-165 (2003) Page 1 of 31 Carburetor

9/7/2014 T9.9ELRZ 2001 / TOP COWLING Yamaha Motor Corporation, U.S.A. All rights reserved.

MODELS JG43, JG63, JG83 JG44, JG64, JG84

9/8/ MSHZ 2001 / TOP COWLING Yamaha Motor Corporation, U.S.A. All rights reserved.

IO-520 CONTINENTAL AIRCRAFT ENGINE OVERHAUL MANUAL TECHNICAL CONTENT ACCEPTED BY THE FAA. Publication X30039

14A6816H190 GT-2150 (2003) Page 1 of 28 Carburetor

Illustrated Parts List to 83499

P1276 For Models: L1276, M1276, and NL1276 PARTS CATALOG. Marine Generators Marine Diesel Engines Land-Based Generators

TECHNICAL PUBLICATION REVISION

Illustrated Parts List to

P773-2 For Model: M773LW2 PARTS MANUAL. Marine Generators Marine Diesel Engines Land-Based Generators

9/9/2014 F15MSHC 2004 / TOP COWLING Yamaha Motor Corporation, U.S.A. All rights reserved.

Illustrated Parts List to

Service Parts 4CCFOZ 4/6.5EFOZ 5CCOZ 5/8EOZ. Marine Generator Sets. Models: TP /05c. Specification Series 126

Illustrated Parts List to

PARTS CATALOG ODYSSEY INCLUDES MOWER

400 4x4 Euro MODEL NUMBER A2008IDG4BEUR (RED) MODEL NUMBER A2008IDG4BEUG (GREEN) MODEL NUMBER A2008IDG4BEUZ (CAT GREEN) MORE TO GO ON.

PARTS MANUAL EY35 / EY40 ENGINES. Models. PUB-EP5716A Rev. 04/00

Introduction WISCONSIN ROBIN WR-WOI-21 OPM REV DATE: This catalog is designed to identify Wisconsin Robin parts.


For Discount Tecumseh Engine Parts Call or HH E Page 1 of 8 Engine Parts List #1

Illustrated Parts List to

PARTS MANUAL EH25-2 ENGINE. Model. PUB-EP5714 Rev. 7/99

826LE Power Max Snowthrower

file://c:\programdata\proquestms\partsmanagerpro\print\ ~13~11~5.html

STX-26 Stump Grinder

53cm Recycler Rear Bagger Walk Power Lawn Mower

Service Parts. John Deere 6068HFG08. Engine. Engine Models: Generator Models: 125/150REOZJ4 145/175REOZT4 TP /15

3 - Indicates a listing specifically for Franklin 6A8-215-B8F and B9F Seabee Engines AIRCOOLED MOTORS, INC, SYRACUSE, NEW YORK, USA

1028LE Power Max Snowthrower

TM T.O. 38G

STX-26 Stump Grinder

COMPACT WHEEL LOADERS PIN and after 6018BH - PIN and after 6020L, 6020BH Parts Catalog

Transcription:

C-75, C-85, C-90 & O-00-A, B & C AIRCRAFT ENGINE ILLUSTRATED PARTS CATALOG This illustrated parts catalog is provided as a reference for non-production Continental Motors aircraft engines. Part numbers cited in this catalog may have been superseded by a later part number.. Locate the figure representing your installed engine specification to determine the part number(s) required.. Contact an authorized Continental Motors Parts Distributor or Continental Motors Customer Service to check the part number supersedure history. This catalog applies only to the engine model specifications listed below. For all other engine models, refer to http://continentalmotors.aero. C-75 ALL O00A8 O00A7 O00A7 O00A36 O00A45 O00A68 C-85 ALL O00A9 O00A9 O00A8 O00A37 O00A46 O00A77 C-90 ALL O00A0 O00A0 O00A9 O00A38 O00A47 O00A78 O00A O00A O00A O00A30 O00A39 O00A5 O00A79 O00A O00A O00A O00A3 O00A40 O00A54 O00A84 O00A4 O00A3 O00A3 O00A3 O00A4 O00A57 O00A85 O00A5 O00A4 O00A4 O00A33 O00A4 O00A59 O00B O00A6 O00A5 O00A5 O00A34 O00A43 O00A6 O00B8 O00A7 O00A6 O00A6 O00A35 O00A44 O00A63 O00B9 O00C ALL FOR REFERENCE ONLY PART NO. X300 AUGUST 0 CHANGE

CURRENT STATUS OF PAGES AS OF: AUGUST 0 This catalog has been edited to mask or remove information pertaining to current production engines. The remaining information, applicable to non-production engines, is untouched and identical to the original information, dated June 984. MODELS: C75, C85, C90 & 000A, B & C Series PARTS CATALOG X300 PAGE STATUS PAGE STATUS PAGE STATUS PAGE STATUS Cover ii iii thru iv 0 - thru -3 0-4 Blank added - thru -9 0-30 Blank added 3- thru 3-0 4-0 4- Blank added 5- thru 5-4 0 6- thru 6-6 0 ii Change

TABLE OF CONTENTS STATUS PAGE ii SECTION I INTRODUCTION... - LIST OF ABBREVIATIONS AND SYMBOLS... - ACCESSORY MANUFACTURERS... -3/-4 SECTION II Figure - Crankcase Studding Assembly... - Figure - Crankcase Attaching Parts... -4 Figure 3 - Crankcase Associated Parts... -6 Figure 4 - Crankshaft Assembly - Tapered... -8 Figure 5 - Crankshaft Assembly- Flanged... -9 Figure 6 - Connecting Rod Assembly... -0 Figure 7 - Piston Assembly... -0 Figure 8 - Camshaft Assembly, Lifters & Push Rods... - Figure 9 - Cylinder Assembly... - Figure 0 - Crankcase Cover Assembly... -4 Figure - Crankcase Cover Assembly... -6 Figure - Carburetor Induction Assembly... -8 Figure 3 - Starter and Generator... -0 Figure 4 - Starter Generator, Voltage Regulator... - Figure 5 - Bendix Ignition System (S4LN-, S4RN-)... - Figure 6 - Slick Ignition System... -4 Figure 7 - Oil Cooler Equipment... -6 Figure 8 - Fuel Pump Equipment... -6 Figure 9 - Oil Sump Assemblies... -8 SECTION Ill OVERSIZE AND UNDERSIZE PARTS LIST... 3- SECTION IV REPAIR PARTS SETS AND MATERIALS... 4-/4- SECTION V NUMERICAL PARTS LIST... 5- SECTION VI CUSTOMER SPECIFICATIONS... 6- iii

WARNING (Pbse note the following st,ltements from FAA Advisory Circul<r 0-6C entitled "ELIGIBILITY. QUALITY. AND IDENTIFICATION OF APPROVED REPLACEMENT PARTS"): "3. BACKGROUND. An increasing amount of replacement parts (including standard parts), materials, appliances, and instruments are offered for sale as being of aircraft quality when actually the quality and origin of these units are not known. Users of such units are usually not aware of the potential hazards involved with replacement parts that are not eligible for use on certificated aircraft Frequently such units are deceptively advertised or presented as "unused," "like new," or "remanufactured." This implies that the quality of such units is equal to an original or appropriately repaired or overhauled unit. The performance rules for replacement of parts and materials used in the maintenance and alteration of U.S. certificated aircraft are specified in Federal Aviation Regulations (FAR) 43.3 and FAR 45.57. The responsibility for the continued airworthiness of the aircraft, which includes the replacement of parts, is the responsibility of the owner/operator as outlined in FAR 9.63, FAR.363, FAR 3.45, FAR 7.3 and FAR 35.43(a). 4. IDENTIFICATION OF APPROVED PARTS. Approved serviceable replacement parts are identified as follows: a. By an FAA Form 830-3 (Formerly FAA Form 86), Airworthiness Approval Tag. An Airworthiness Approval Tag identifies a part or group of parts that have been approved by authorized FAA representatives. b. By an FAA Technical Standard Order (TSO) number and identification mark that ;ndicates the part or appliance has been manufactured under the requirements of FAR 37. c. By an FAA/PMA symbol, together with the manufacturer's name, trademark or symbol, part number, and the make and model of the type certificated product on which the part is eligible for installation, stamped on the part. An FAA Parts Manufacturer Approval (FAA/PMA) is issued under FAR.305. The make and model information may be on a tag attached to the part. d. By shipping ticket, invoice, or other document which provides evidence that the part was produced by a manufacturer holding an FAA Approved Production Inspection System issued under FAA, Subpart F, or by a manufacturer holding an FAA Production Certificate issued under FAR, Subpart G. e. By a certificate of airworthiness for export issued by a foreign government under the provisions of FAR, Subpart N.. KNOW YOUR SUPPLIER. It has come to our attention that many reproduced parts and components, particularly instruments which have been manufactured by persons other than the original manufacturer, are available for purchase and installation on U.S. certificated aircraft. Often, an original part is used as a sample to produce duplicates. The reproduced parts appear to be as good as the original part; however, there are many unknown factors to be considered that may not be readily apparent to the purchaser; i.e., heat treating, plating, inspections, tests and calibrations. All too often the faulty part is not discovered until a malfunction or an accident occurs.. SUMMARY. In accordance with FAR's, certification of materials, parts, and appliances for return to service, for use on aircraft, is the responsibility of the person or agency who signs the approval. The owner/operator as denoted in paragraph 3 of this advisory circular, is responsible for the continued airworthiness of the aircraft. To assure continued safety in aircraft operation, it is essential that great care be used when inspecting, testing, and determining the acceptability of all parts and materials. Particular caution should be exercised when the Identity of materials, parts, and appliances cannot be established or when their origin is in doubt." iv

SECTION I INTRODUCTION -. In line with the Teledyne Continental Motors program of product improvement, this parts catalog is presented in looseleaf form. Changes will be issued as they occur to those pages which are affected only. In this manner the parts catalog will be kept current at all times, with manufacturing and service requirements. All changes to the catalog will be sent to the purchaser upon receipt of the registration card from the front of the catalog. -. Page iii of this publication depicts the current status of pages as of the date listed. To be current, the date on the page should match the date listed for that page on the Status Page, when a change occurs, otherwise a page with no date is unchanged. With each change to the catalog issued, a change to the current Status Page will necessarily be issued. -3. In this edition, currently available parts are listed for Models C75, C85, C90 and 0-00 engines. If accessories or parts attached to any engine installed in an aircraft manufactured in the United States under production model number do not appear in this catalog, determine whether they are available from the aircraft manufacturer before placing an order with a Teledyne Continental Authorized Distributor. -4. Since the first edition was published the Teledyne Continental four cylinder "C" series engines have been expanded several times. This series currently includes the C75, C85 and C90 in the -8, -, -4 and -6 configuration and the 0-00. All engines in recent years have been produced with flanged crankshaft, indicated by an "F" following the engine number on the nameplate, i.e., C75-8F. The number 8,, 4 or 6 indicates the equipment included on the engine. A -8 has no starter or generator. A - is equipped with these two items. A -4 is the same as a - plus "Lord" type engine mountings. A -6 has a provision for a vacuum pump, in addition to the foregoing. The 0-00 engine incorporates all of these features. -5. Section II contains 9 figures, in each of which one of the major assemblies or groups of the engine is illustrated in "exploded" form. Each figure has its own set of index numbers to indicate the subparts. The list of parts in the assembly or group appears on the same page with the illustration or on an adjacent page. The first column of each assembly or group list contains the figure number (not repeated on all lines) and, following a dash, the index number of the sub-parts in numerical order. Do not order parts by index number. Use the part number, which appears in the second column. Use the name of the part which appears in column under the title "Description". -6. Do not order any parts listed herein when "Not Sold", herein abbreviated "NS" appears in the "Units Per Assy" column. These parts are not suitable for installation without factory equipment, or they are major parts of assemblies and are more economically supplied in the assembled condition, or they are assemblies which would have to be disassembled for installation. To replace any detail part "Not Sold" order the smallest assembly containing the part (listed above, with the name beginning one column to the left). To replace any assembly "Not Sold", order whatever assemblies and detail parts (listed below it, with names indented), that are in need of replacement. -7. Quantities of parts, as listed in Section II, are for specific application in one assembly. Similar assemblies are combined and quantities for subparts are for one assembly only. -8. Oversize and Undersize parts are listed in Section Ill. These parts must be ordered by the numbers listed herein, with correct descriptions, to avoid errors. Corresponding standard size part numbers in Section II are preceded by a symbol (t) to indicate the availability of the non-standard size. (Refer to the list of abbreviations and symbols.) -9. Sets of parts listed in Section IV, are usually wanted in such groups for overhaul work and should be ordered by set part numbers. -0. Section V contains a list of part numbers arranged in numerical order in the first column. If the number of any desired part is known, the name may be located by referring to the figure and index number in Section II, which is listed opposite the number in Section V. -. Section VI contains a parts listing of customer specifications of the basic engines of the 0-00-A, B. Only the differences between the customer specification and the basic engine are shown. -

LIST OF ABBREVIATIONS AND SYMBOLS SYMBOL DEFINITION SYMBOL DEFINITION AR As required (quantity) PD Pitch diameter (of thread) dia. Diameter Qt. Quart ID Inside diameter Ref. Reference (or Refer to) in. Inches S.A.E. Society of Automotive Engrs. LH Left Hand Sq. Square mm Millimeter us Undersize NPT National pipe tap (or thread) No. Number NS Not sold t Oversize parts available OD Outside diameter t Undersize parts available Opt. Optional End of a group of attaching parts OS Oversize $ Parts included in a set -

ACCESSORY MANUFACTURERS ACCESSORY Alternator Generator Starter Magnetos Carburetor MANUFACTURER Ford Presto lite Delco-Remy Teledyne Bendix-Scintilla Slick Marvel Schebler Bendix-Stromberg ADDRESS Ford Motor Company General Parts Division Ypsilanti, Michigan The Prestolite Company Division of Eltra Corporation 5 Hamilton Street Toledo, Ohio 4360 United Motors Service General Motors Building Detroit, Michigan Teledyne Continental Motors P.O. Box 90 Mobile, Alabama 3660 Attn: Service Dept. Bendix Corporation Scintilla Division Jacksonville, Florida Slick Electro, Inc. 530 Blackhawk Park Avenue Rockford, Illinois 600 Facet Aerospace Products Co. 40 Highway 70 Bypass Jackson, Tennessee 3830 Bendix Corporation South Bend, Indiana -3/-4

-4 Change Page Intentionally Left Blank

SECTION II GROUP ASSEMBLY PARTS LIST -

6 \ 7 5 8 0 6 3 5 FIGURE. CRANKCASE STUDDING ASSEMBLY -

0 FIG. INDEX PART NUMBER 3 4 5 DESCRIPTION c c c 0 0 7 8 9 5 5 0 0 0 0 0 A B - 6895A - 67360A - 67359A3-67358A3-64350 - 633A7-6338 - 3 40040-4 40804-5 405-6 40044-7 40048-8 4080-8 40804-9 405-0 40977-0 4003-0 40954-40809 - 40047-3 40049-4 4004-4 5030-5 4088-5 5030-6 075-6 40874-7 539-8 5330-9 40870-9 40804-0 MS35769- - 5343-04 - 6958- H -3 080 <D Studding Assembly, Crankcase... 0 Studding Assembly, Crankcase 0 G> Studding Assembly, Crankcase 0 <D Studding Assembly, Crankcase 0 0. Studding Assembly, Crankcase 0 Studding Assembly, Crankcase 0. Stud, 3/8 x -/ Inch Long 0 0. Stud, 7/6 x -/ Inch Long 0 0 0. Stud, /4 x -/6 Inch Long. Stud, 5/6 x -/4 Inch Long 0 0. Stud, 5/6 x -3/8 Inch Long 0 0 0 0. Stud, 5/6 x 3-/6 Inch Long 0. Stud, /4 x -3/6 Inch Long.... Stud, /4 x -/6 Inch Long... <D. Stud, 5/6 x -/4 Inch Long... 0. Stud, 3/8 x -/8 Inch Long... <D. Stud, 3/8 x -/3 Inch Long.... Stud, 3/8 x -/4 Inch Long... 0. Stud, 5/6 x -3/8 Inch Long.... Stud, 5/6 x -9/6 Inch Long 0. Stud, 5/6 x 3-3/4 Inch Long 0 0. Stud, 5/6 x Inch Long 0 0 0 G>. Stud, 5/6 x -/6 Inch Long 0. Stud, 5/6 x -/8 Inch Long 0 0 G>. Stud, 5/6 x -/6nch Long.... Stud, 3/8 x 5 Inch Long 0 0. Stud, 3/8 x 5 Inch Long 0 0 0 0. Stud, 7/6 x 6-3/3 Inch Long 0... 0 0 0. 0. Stud, 7/6 x 3-5/8 Inch Long 0 0. 0. 0 0 <D. Stud, /4 x -/8 Inch Long 0 0. 0 0 0 0 0 0. Stud, /4 x -/6nch Long. Gasket... Plug.... Plug.... Plug... Dowel 0 8 8 8 8 8 8 8 8 8 8 3 3 3 3 3 3 3 3 3 3 0 0 0 5 5 5 5 5 3 3 4 4 4 4 4 3 3 3 NOTES: <D Used also on C90-6F <D Used also on C90-4F Used only on C90-8F 0 Used only on C90-F -3

7 4 5 7 6 8 9 5 FIGURE. CRANKCASE -4

FIG. INDEX PART NUMBER 3 4 5 DESCRIPTION c c c 0 0 7 8 9 5 5 0 0 0 0 0 A B - 05 - AN4-A - 45-3 646605-4 4879-5 564-6 47-7 05-8 8 : 9 4878-0 646605-47 - 45-3 40507-4 44-5 6775-6 475-7 443-8 * * * -9 007 Washer, Plain, /4 Inch.... Bolt, Hex /4 x -5/3 Inch Long.... Bolt, Hex /4 x -/4nch Long.... Nut, Plain /4 Inch.... Eye, Lifting.... Washer, Special.... Washer, Plain /4 Inch.... Washer, Plain /4 Inch.... Screw, /4 x -/ Inch Long.... Screw, /4 x -5/8 Inch Long.... Nut, Plain.... Washer, Plain /4 Inch.... Screw, /4 x -/4 Inch Long.... Washer, Plain 5/64 Inch.... Nut, Plain, 3/8 Inch.... <D Bolt, Thru, 7/6 x 0-39/64 Inch Long.... Washer, Plain 7/6 Inch.... Nut, Plain 7/6 Inch.... <D Plate, Engine Identification.... Screw, Drive.... 0 0 0 0 0 3 3 3 6 6 6 6 6 NOTES: 0 Order in accordance with instructions in Service Bulletin M75-5. G> Obsolete crankcases which have through studs installed at the center bearing bosses will require PIN 539 in lieu of through bolts 6775 if replacement is required. When front end of crankcases are machined to accept 3/8 inch pipe plugs. order PIN 05. if replacement plug is required. Also use brass thrust-washer P/N A36075 and A36074. -5

9A 9~: FIGURE 3. CRANKCASE.ASSOCIATED PARTS c c c 0 0 7 8 9 FIG. 5 5 0 0 0 INDEX PART NUMBER 3 4 5 DESCRIPTION 0 0 A B 3- AN84-0 Elbow 0 0 0-53064 $ Gasket 0 0 0 0 0 0-3 533965 Cover 0 0-4 473 Washer, Plain 5/6 Inch... - 5 MS35338-45 Washer, Lock 5/6 Inch 0 0 0 0. - 6 439 - Nut, Plain 5/6 Inch 0 0. 0. 0 0. 0 0 0. --- -6

FIG. INDEX PART NUMBER 3 4 5 DESCRIPTION c c c 0 0 7 8 g 5 5 0 0 0 0 0 A B NOTES: 3-7 53098-8 53063-9 05-0 M S35337-44 - 646605-539840 -3 536388-.5-4 344-5 35033-6 473-7 M S35337-45 -8 439-9 3487-9A 6433-9 B 633609-8 -0 63783-387 - 530-3 68555-6 -4 53067-5 53066-6 530740-7 53074-8 65937-9 X35-30 66983-3 6467-3 40963-33 63330-34 50-35 05-36 MS35337-44 -37 646605-38 473-39 MS35337-45 -40 439-4 MS934- -4 640380-43 47-44 M S35337-44 -45 646605 $ <D Gasket......................................... 4 4 4 4 4 Flange......................................... 4 4 4 4 4 Washer, Plain /4 Inch........................... Washer, Lock /4 Inch........................... Nut, /4 Inch................................... $ Connector...................................... 8 8 8 8 8 Clamp......................................... 6 6 6 6 6 $ Gasket, Oil Cooler Pad........................... <D Cover, Oil Cooler Pad............................ <D Washer, Plain 5/6 Inch.......................... 3 3 3 3 3 <D Washer, Lock 5/6 Inch.......................... 3 3 3 3 3 <D Nut, Plain 5/6 Inch............................. 3 3 3 3 3 rvot, tarter rnron.... <D p s p. 00 Adapter Assembly, Starter Clutch..... Bearing, Needle.... <D Dowel.... $ Bushing.... Washer.... G> Hose.... <00> Spacer.... G> Seat.... G> Bushing.... washer.... Gear Assembly, Vacuum Pump Drive.... Plug, Hubbard.... $ Gasket.... Adapter Assembly, Vacuum Pump.... t Stud, /4 x Inch Long.... Bushing.... $ Seal, Oil.... Washer, Plain /4 Inch.... Washer, Lock.... Nut, Plain /4 Inch.... Washer, Plain 5/6 Inch.... Washer, Lock 5/6 Inch.... Nut, Plain 5/6 Inch.... $ Gasket.... Cover, Vacuum Pump Pad.... Washer, Plain.... Washer, Lock.... Nut. Plain.... <D Not used on -8. -8F Models. 0 See Section VI for specific applications. <D C90-4F and 0-00 Only. 0 If crankcase has not been reworked to SB M79-0 use Adapter Assembly P/N 63446. 8 8 8 8 8 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 4 4 3 3 3 3 3 3 4 4 4 4 4 4-7

7 SA\~ 9~~ ~~ 8 FIGURE 4. CRANKSHAFT ASSEMBLY -TAPERED. c c c 0 0 7 8 g FIG. 5 5 0 0 0 INDEX PART NUMBER 3 4 5 DESCRIPTION 0 0 A B -8 4-53096A Crankshaft Assembly.... - 500398. Plug...... - 6334 0 Washer, Thrust.... 4 4-3 530058 t0 Bearing, Front.... 4 4-4 633398 t 0 Bearing, Main Cylinder & 3.... - 5 64333 t 0 Bearing, Main Cylinder & 4.... - 6 639640 t Bearing, Connecting Rod.... 8 8-7 63065 t Dowel.... - 8 3506 Gear Cluster. Crankshaft (-)....,. - 8A 53064 Gear, Cluster, Crankshaft (-8).... - 9 346 Screw, /4-8 x 7/6 Inch Long.... 4 4-9 53 Screw, /4-8 x Inch Long.... 4 4-0 43 Seal. Crankshaft, Oil............................ - 500400 Key, Propeller Hub.............................. A3746 Hub Assembly.................................. - 3745 Hub.......................................... -3 399 Flange....................................... -4 468 Bolt.......................................... 6 6-5 474 Washer, Plain 3/8 Inch......................... 6 6-6 458 Nut, Castle 3/8 Inch........................... 6 6-7 506 Pin, Cotter.................................... 6 6-8 0 Nut, Propeller Hub............................. -9 03 Ring, Propeller Hub............................ -0 AN39- Pin, Flat Head................................. - 500 Pin, Cotter.................................... NOTES: 0 See Section IV for all engine bearing kits. including sets for crankcases with dowels installed in front bearing boss and sets with dowel in thrust washer. 0 For Models without the letter "F" stamped after the model number (Example: C75-8).

4 3 ----4 FIGURE 5. CRANKSHAFT ASSEMBLY- FLANGED. FIG. INDEX 5-53099A 5308 53434-4769 - " 4770-3 6334-4 530058-5 633398-6 64333-7 639640-8 63065-9 63064-0 3506-346 - 53-53009 -3 530956-4 35956-5 399-6 40507-7 4768 NOTES PART NUMBER 3 4 5 DESCRIPTION @Crankshaft Assembly.... Crankshaft Assembly.... Crankshaft Assembly.... Bushing, Prop Bolt.... Plug, Hubbard.... <D Washer, Thrust.... t<d Bearing, Front.... t 0 Bearing, Main Cylinder & 3.... t 0 Bearing, Main Cylinder & 4.... t Bearing, Connecting Rod.... (b Dowel.... Gear, Crankshaft.... Gear, Cluster, Crankshaft.... Screw.... Screw.... Seal Assembly, Oil.... Spring.... Plate, Moisture Impervious.... Flange, Propeller Hub.... Washer.... Bolt.... 0 See Section VI for complete bearing kits. G Used on -8 Models only. Q) Used on -. -4. -6 & 0-00 Models. G> For Models with the letter "F" stamped after the Model number (Example: C75-8"F"). c c c 0 0 7 8 g 5 5 0 0 0 0 0 A B 6 6 6 6 6 4 4 4 4 4 8 8 8 8 8 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6-9

c c c 0 0 7 8 9 FIG. 5 5 0 0 0 INDEX PART NUMBER 3 4 5 DESCRIPTION 0 0 A B 6- A3560A Rod Assembly, Connecting 0 4 4 53084A Rod Assembly, Connecting 0 4 4 4-5369 Bushing, Piston Pin... - 5309 Bushing, Piston Pin 0 ~ 0-5303 Bolt, Connecting Rod, Special... - 3 4804 Nut, Slotted... - 4 6399 Pin, Cotter 0 8 8 8 8 8 ------- FIGURE 6. CONNECTING ROD ASSEMBLY FIGURE 7. PISTON ASSEMBLY c c c 0 0 7 8 9 FIG. 5 5 0 0 0 INDEX PART NUMBER 3 4 5 DESCRIPTION 0 0 A B 7-4037 t Piston, 6:3: Compression Ratio 0 4 4-64655 Piston, 7:0: Compression Ratio... 4 4 4-3 63809 t Ring, Top Compression 0 4 4 4 4 4-3 64096 Ring, Top Compression... Opt. Opt. Opt. Opt. Opt. - 4 6380 t Ring, Second Groove 0 0 4 4 4 4 4-4 64096 Ring, Second Groove............................ Opt. Opt. Opt. Opt. Opt. - 5 6380 t Ring, Third Groove 0 4 4 4 4 4-5 64097 Ring, Third Groove... Opt. Opt. Opt. Opt. Opt. - 6 638 t Ring, Fourth Groove 0 ' 0 4 4 4 4 4-6 64098 <DRing, Fourth Groove 0 0. Opt. Opt. Opt. Opt. Opt. - 7 530830 Pin & Plug Assembly, Piston Pin 0 0 0. 4 4 4 4 4 - NOTE: <D These rings are for use with chrome plated cylinders. FOR COMPLETE RING SETS. SEE SECTION IV.

6 6 ~ 3A ~~3~ 4P 4 5 7 0 8 FIG. INDEX 8- A599 63770-608 - 53085-63769 - 3 63768-4 530940-5 40584-5 53076-5 684-6 5346-7 643067-8 537870-9 3506-0 530535-534 - 346-3 3660-3A 630403-4 030-5 03-6 AN50-0-8-6 MS9088-08 FIGURE 8. PART NUMBER NOTES: <D For side fuel pump or none. <D 4 overlap (side fuel pump or none). CAMSHAFT ASSEMBLY, LIFTERS AND PUSHRODS 3 4 5 DESCRIPTION Lifter Assy., Hydraulic Vlv. (used with 40584 Cam).. Lifter Assy., Hydraulic Vlv. (used with 53076, 5346 or 643067 (Camshaft)..... Body, Hydraulic Valve Lifter (part of A599)..... Body, Hydraulic Valve Lifter (part of 63770)..... Unit, Valve Lifter, Hydraulic..... Socket, Push rod..... Ring, Snap.... t <D Camshaft. Cast Iron.... t Camshaft, Forged Steel.... t 0 Camshaft Forged Steel.... ~Camshaft, Forged Steel.... t Camshaft, Forged Steel.... t Push rod Tube Assembly.... Gear, Camshaft.... Gear, Camshaft.... Screw, Hex Drilled Head.... <D Screw, Hex Drilled Head.... Gear, Vacuum Pump Drive.... <D Gear, Vacuum Pump, Fuel Pump Drive.... Shim. Vacuum Pump Drive 0.00 Thick.... Shim, Vacuum Pump Drive 0.005 Thick.... Screw, Drilled Head.... <Dscrew, Drilled Head.... All -8. -8F Models. <D See Customer Specifications for application. <D Dual Fuel Pump Drive c c c 0 0 7 8 g 5 5 0 0 0 0 0 A B 8 8 8 8 8 i 8 8 8 8 8 4 4 4 4 4 4 4 i AR AR AR AR 6 6 6 6 6 6 -

5 5 4' 3 7 6 6 8 6 ~------------------0 ~~------------9 9 5 4 3 7 3 FIGURE 9. CYLINDER ASSEMBLY FIG. INDEX PART NUMBER c c c 0 0 7 8 9 5 5 0 0 0 3 4 5 DESCRIPTION 0 0 A B 9-477 * * * 6497A3 6497A - 53003-3 5300-4 6497 $ Packing, Cylinder Base 0 4 4 4 4 4 0 Cylinder and Valve Assembly... 4 4 Cylinder and Valve Assembly... 4 Cylinder and Valve Assembly... 4 4 Nut, Flanged Hex, 3/8 Inch... 8 8 8 8 8 Nut, Flanged Hex, 7/6 Inch... 6 6 6 6 6 Cylinder & Head Assembly... -

I c c c 0 0 7 8 9 FIG. 5 5 0 0 0 INDEX PART NUMBER 3 4 5 DESCRIPTION 0 0 A B 9-5 64793 t<d. Insert, Intake Valve Seat... - 6 393 t. Insert, Exhaust Valve Seat... - 7 50 Insert, 8mm Spark Plug Helical Coil 0-8 404 t Guide, Intake Valve... - 9 68309 t Guide, Exhaust Valve... -0 405 t Stud, Exhaust Flange... - 40870 t Stud, Intake Elbow Pad 0-84 Housing Push Rod 0 0-3 6958- H <D$. Plug... -4 6479 Valve, Intake 0 0 0 0-5 6466 Valve, Exhaust... -6 406 Retainer, Intake Valve Spring...... 0. -7 4044 Retainer, Exhaust Valve Spring 0-8 403 Spring, Inner Valve... -8 4030 Spring, Inner Valve... '... -9 409 Spring, Intermediate Valve........... 0. -0 65958 Spring, Outer Valve... - 407 Seat, Valve Spring... - 36 Lock, Valve Spring Seat 0 0 4 4 4 4 4-3 63965 Rocker Arm Assembly, Exhaust 0 0-3 63964 Rocker Arm Assembly, Intake........ 0. -4 4 Bushing, Valve Rocker Arm 0 0-5 007 Screw, Drive /8 Inch... -6 53 t Shaft, Valve Rocker... -7 5306 $ Gasket, Rocker Cover... -8 4076 Cover, Valve Rocker... -9 53447 Washer, Plain, 7/64 Inch... 6 6 6 6 6-30 MS35337-44 Washer, Lock... 6 6 6 6 6-3 53509-.6 Screw, Drilled Head... 6 6 6 6 6-3 63837 $ Gasket, Exhaust Flange, Copper Asbestos... 4 4 4 4 4-3 6749 Gasket, Exhaust Flange.......................... Opt. Opt Opt. Opt. Opt -33 0 Nut, Plain, 5/6 Inch... 8 8 8 8 8-34 949 t Bushing, Rocker Shaft Boss... AR AR AR AR AR NOTES: <D Cylinders A50 and 63970 used a 45 intake valve and sec}! and will not accommodate the 30 6479 valve. Modify per Service Bulletin M76-8 without changing intake seat. 0 Bushing supplied for repair of worn bosses not installed in new engines. Q) Install in this location if cylinder head is tapped with /8 inch NPT hole. 0 Available upon request. -3

8 0 4 5 5 9 6 5 6 \ 6 ~~--- G) //~7 3 ---------------30 ---33 7 9 8 3 4 35 34 FIGURE 0. CRANKCASE COVER ASSEMBLY -4

FIG. INDEX 0-5484 67307A0 67307A0-40975 - 403-3 4080-4 40044-5 4080-6 40804-7 40804-8 4097-9 05 PART NUMBER -0 473 - M S35337-45 - 439-3 354-4 355-5 340-6 05-7 537-8 350-9 3500-0 05-646605 - MS35769-48 -3 A3568-4 MS35769- -5 3509-6 6474-7 3508-8 05-9 66-30 4-3 637083-3 MS35769-8 -33 3-34 MS35769- -35 A30 NOTES: <D Not used on -8 Models. 0 Used on C90-6F. 3 4 5 DESCRIPTION Gasket, Crankcase Cover.... (j). Cover Assembly, Crankcase.... G). Cover Assembly, Crankcase.... t. Stud, Magneto Pad, 5/6 x -9/6 Inch Long.... t. Stud, Magneto Pad, 5/6 x -/ Inch Long.... t. Stud, /4 x -3/6 Inch Long.... t. Stud, 5/6 x -3/8 Inch Long.... t. Stud, /4 x -3/6 Inch Long.... t. Stud, /4 x -/6nch Long.... t. Stud, /4 x -/6nch Long.... t. Stud, 5/6 x -5/8 Inch Long..... Plug, Pipe, 3/8 Inch.... Washer, Plain 5/6 Inch.... Washer, Lock 5/6 Inch.... Nut. Plain 5/6 Inch.... Gear, Oil Pump Driven.... Gear, Oil Pump Driven.... Cover, Oil Pump.... Washer, /4 Inch.... Screw, Drilled Head, /4 x 5/8 Inch Long.... c c c 0 0 7 8 g 5 5 0 0 0 0 0 A B 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 7 7 7 7 7 7 7 ' 7 7 7 7 7 7 7 4 4 4 4 4 4 4 4 4 4 $ Gasket, Oil Screen Housing....................... Housing, Oil Screen............................. Washer, Plain /4 Inch.':... 3 3 3 3 3 Nut, Plain /4 Inch.............................. 3 3 3 3 3 $ Gasket, Copper Asbestos, -3/4 Inch.... Screen Assembly, Oil.... $ Gasket, Copper Asbestos, 5/8 Inch.... $ Gasket, Tach Drive Housing & Generator.... $ Seal, Tach Drive, Oil.... Housing, Tach Drive.... Washer, Plain, /4 Inch.... Nut, Elastic Stop, /4 Inch.... Plunger, Oil Pressure Relief Valve.... Spring, Oil Pressure Relief Valve.... $ Gasket, Copper Asbestos, 7/8 Inch.... Cap, Oil Pressure Relief Valve.... $ Gasket, Copper Asbestos, 5/8 Inch.... Tube Assembly, Oil Suction.... 3 3 3 3 3 3 3 3 3 3-5

3 7 8 9 0 9 8 7 6 4 3 FIGURE. CRANKCASE COVER ASSEMBLy -6

I FIG. I INDEX PART NUMBER 3 4 5 DESCRIPTION c c c 0 0 7 8 9 5 5 0 0 0 0 0 A B - 4577 A4587-40804 - 3 4084-4 473-5 MS35338-45 - 6 439-7 356-8 343-9 60-0 05-537 - 456-3 08A -4 6474-5 63085-6 4-7 637083-8 MS35769-8 -9 3-0 MS35769-48 - A3568 - M S35769- -3 MS35769- -4 A30 $ Gasket, Crankcase Cover.... CD Cover Assembly, Crankcase.... t. Stud, /4 x -/6 Inch Long.... t. Stud, 5/6 x -/ Inch Long.... Washer, Plain 5/6 Inch.... Washer, Lock.... Nut, Plain 5/6 Inch.... Gear and Drive Shaft, Oil Pump.... Gear and Shat, Oil Pump Driven.... Cover, Oil Pump.... Washer, Plain /4 Inch.... Screw. Drilled Head, /4 x 5/8 Inch Long.... Nut, Hex Castle /4 Inch.... 3 3 3 4 4 4 0 0 0 0 0 0 0 0 0 4 4 4 4 4 4 4 4 4 Housing. Tach Drive............................. $ Seal, Tach Drive, Oil............................. $ Gasket. Copper Asbestos. -3/8 Inch.............. Plunger. Oil Pressure Relief Valve................. Spring, Oil Pressure Relief Valve.................. $ Gasket, Copper Asbestos, 7/8 Inch................ Cap. Oil Pressure Relief Valve.................... $ Gasket, Copper Asbestos. -3/4 Inch.............. Screen Assembly, Oil............................ $ Gasket, Copper Asbestos, Oil Screen Housing...... $ Gasket, Copper Asbestos, Oil Screen Housing...... Tube Assembly, Oil Pump Suction................. NOTES: CD Used on -8 Models only. For use only when stud. Part No. 393. is in serviceable condition. -7

~' 6-~ ( 3-- ~ I @c 4 k 5-- 0-4~~ 4:;:/ 5 36 - :: ~~RE:: ---=~;;~UC~TrJ<JO)NN CARBURETOR IND FIGURE. SYSTEM -8

FIG. INDEX -A 3545A - 40893 PART NUMBER - 538556-3 538556-4 557-4 458-5 MS4665-55 - 6 50-7 4046-8 4047-9 05-0 MS35337-44 - 646605-8 -3 85-4 800-5 365N -6 04-7 AN40- -8 AN800C -9 AN805- -0 05-67366 - 637835-63308 - 05-3 MS35337-44 -4 646605-5 33-6 A405-6 63984RR -7 A5056-7 64534-7 63985RR 6736-8 40599-9 4306-30 4308-3 3593-3 407-33 646605-34 MS35337-44 -35 A3597-36 AN50 A 0-5 -37 47 3 4 5 DESCRIPTION Manifold Assembly, Intake.... t Stud, /4 x -/4 Inch Long.... Lock-0-Seal.... Lock-0-Seal.... Nut, Special 3/8 Inch.... Nut, Castle 3/8 Inch.... Cotter, Pin.... $ Gasket, Intake Elbow..... Elbow, Cylinder and 4, Intake..... Elbow, Cylinder and 3, Intake..... Washer, Plain /4 Inch.... Washer, Lock.... Nut, Plain /4 Inch.... c c c 0 0 7 8 9 5 5 0 0 0 0 0 A B 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 8 8 8 Pipe, Intake.................................... 4 4 4 4 4 Connector, Hose, -/ Inch...................... 8 8 8 8 8 Connector, Hose, -3/4 Inch...................... 8 8 8 8 8 Clamp, Hose.................................... 6 6 6 6 6 Plug, Socket Head.............................. Jet, Primer..................................... Cone, /8 Inch Tube............................. Nut, Tube Union, /8 Inch........................ $ Gasket, Carburetor to Manifold................... Carburetor, Marvei-Schebler 8440................ Carburetor, Marvei-Schebler MA-3SPA.... <D Carburetor, Marvei-Schebler MA3SPA............. Washer, /4 Inch................................ 4 4 4 4 4 Washer, Lock 7/6 Inch.......................... 4 4 4 4 4 Nut. Plain /4 Inch.............................. 4 4 4 4 4 $ Gasket, Air Intake............................... i G> Intake Assembly, Carburetor, Air................. 0> Intake Assembly, Carburetor, Air................. Housing Assy., Carburetor Air (part of A405)... @ Housing Assy., Carburetor Air Housing Assy., Carburetor Air (part of 63984RR).. Filter Assembly, Carburetor Air.... Filter, Carburetor, Air Intake..... Stud, Filter Camlock.... Pin, Cam lock Stud Cross.... Gasket, Air Filter to Housing.... 4 4 4 4 4 4 4 4 4 4 t Stud, Plain /4 x 7/8 Inch Long................... 4 4 4 4 4 Nut, Plain, Hex /4-8.......................... 4 4 4 4 4 Washer, Lock................................... 4 4 4 4 4 Support Assembly, Carburetor Air Intake.......... Screw, Fillister Head............................ Washer, Plain 7/6 Inch.......................... NOTES: 0 63308 (0-4894) same as 6743 except throttle shaft return spring is omitted. <D Installed on C90 engines when equipped with Stromberg Carburetors. See Section VI. G> Used on C90 and 0-00 series when equipped with Marvei-Schebler carburetors. See Section VI. 0 Used on Cessna 50 model aircraft. -9

\ ' \ / 3 ~M\~,/~ \ 6 8 \ 9 0 7 FIGURE 3. STARTER AND GENERATOR FIG. INDEX PART NUMBER 3 4 5 DESCRIPTION c c c 0 0 7 8 g 5 5 0 0 0 0 0 A B 3-64500 - 64497-3 639970-4 640033-5 639789-6 64498-7 639788-8 640036-9 64074-0 634464-630966-3.3 - MS35337-45 -3 473-4 439-5 63366-6 530406-7 530407-8 35030-9 63050-0 5335-5304 - 6399-6399- 63998 NOTE: -0 <D Used on key start engines spec. 48 and above. <D Gear and Clutch Assembly.... Gear and Shaft Assembly.... Retainer.... Washer.... Sprag Kit.... Gear and Sprag Housing.... Needle Bearing.... Washer.... Ring, Retaining.... <D Starter.... Bolt.... Washer, Lock 5/6 Inch.... Washer, Plain 5/6 Inch.... Nut, 5/6 Inch.... <D Alternator, 60 Amp 8 Volt.... Hub.... Sleeve.... Retainer.... Bushing.... Gear.... Nut, Castle.... Cotter Pin.... Kit, Starter Clutch Spacer.... Tool Kit, Starter Clutch Spacer.... I Ref Ref Ref Ref Ref Ref I I

0 FIGURE 4. STARTER, GENERATOR, VOLTAGE REGULATOR cjc c 0 0 7 8 ~ FIG. 5 5 0 0 0 INDEX PART NUMBER 3 4 5 DESCRIPTION 0 0 A B 4-3579 $ Gasket, Starter Pad.... - 50309 <D Starter, Complete, Delco-Remy No. 9656.... - 3 538999 Bolt, Hex Drilled Head.... - 4 MS35337-45 Washer. Lock 5/6 Inch.... 5 5 5 5 5-5 473 Washer. Plain 5/6 Inch.... 5 5 5 5 5-6 439 Nut, Plain 5/6 Inch.... 3 3 3 3 3-7 3509 $ Gasket.... Ref Ref Ref Ref Ref 53408 <D Generator Assembly, Complete (V, 0 AMP).... - 8 534. Generator, 0 amp, Volt.... - 9 MS35337-45 Washer, Lock 5/6 Inch.... 3 3 3 3 3-0 439 Nut, Plain 5/6 Inch.... 3 3 3 3 3 - AN3864 $. Seal, 0-Ring, 7/6 Inch.... - 35068 $. Seal, Oil.... -3 530406 Hub, Generator Coupling.... -4 35030 Retainer, Coupling Disc.... i -5 66543. Bushing Generator Drive Coupling.... -6 530407. Sleeve Generator Drive Coupling.... -7 5335. Gear. Generator Drive.... -8 5304. Nut, Shouldered, Slotted 5/6 Inch.... -9 MS4665-5. Pin, Cotter, /6 Inch..... -0 * * * Regulator. Voltage.... NOTES: I 0 Used on spec. thru 38. 0 See Section VI for specific application. -

''\--40 FIGURE 5. BENDIX IGNITION SYSTEM (S4LN-, S4RNd) c c c 0 0 7 8 9 FIG. 5 5 0 0 0 INDEX PART NUMBER -345 DESCRIPTION 0 0 A B 5-53534 $ Gasket, Magneto Flange ~ 0 0-50483 Magneto, Bendix S4LN- (Impulse Counterclockwise)... - 646966 <D Magneto, Bendix S4RN- (Impulse Clockwise)... - 3 36066 Gear, Magneto Drive... - 4 36067 <D Gear Magneto Drive... A577 Kit, Magneto Ground Terminal 0 0-5 534 -. Washer, Plain 0 0 0-6 535--. Sleeve, Insulating 0. 0 0 0 0-7 536. Ferrule, Groundwire Inner 0-8 537. Ferrule, Groundwire Outer 0 0. 9 538. Nut, Hex Coupling 0 --

FIG. INDEX PART NUMBER 3 4 5 DESCRIPTION c c c 0 0 7 8 9 5 5 0 0 0 0 0 A B 5-0 40506 - MS35337-45 - 439 53006A 530375A -3 53006-3 530375-4 53006-4 530376-5 530-6 530-7 0087-8 5305-9 40794-0 5388-5387 - 5348-3 5349-4 535-5 68986-6 459-7 530059-8 530886-9 64-30 67759-3 MS044N06-3 53-33 530-34 635863-34 63549 530700A 67667A -35 08-36 5305-37 40794-38 5388-39 5387-40 306-4 53-4 530-43 493-44 530886-45 05-46 495-47 545- -48 64 NOTE: <D Used on -8 only. Washer, Plain................................... 4 4 4 4 4 Washer, Lock 5/6 Inch.......................... 4 4 4 4 4 Nut, Plain 5/6 Inch............................. 4 4 4 4 4 Cable Assy., Complete Radio Shielded.... <D Cable Assembly, Complete..... Cable and Plate Assy., Upper Ignition.... (j). Cable and Plate Assy., Upper Ignition..... Cable and Plate Assy., Lower Ignition.... <D. Cable and Plate Assy., Lower Ignition...... Cable, Ignition Shielded...... Nut, Coupling...... Ferrule, Ignition Cable...... Plate, 4 Cylinder Shielded Outlet...... Grommet, 4 Cylinder Distributor Cable...... Washer, Plain...... Screw, Cable Contact...... Nut, Cable-to-Elbow...... Ferrule, Cable-to-Elbow...... Elbow, Spark Plug Lead...... Sleeve, Spark Plug Contact...... Bracket, Ignition Cable...... Bracket, Ignition Cable....... Bracket, Ignition Cable...... Rivet, Round Head Iron, /8 (dia.) x /4 Inch...... Bolt, Fillister Head No. 6-3 x 5/6 Inch...... Nut, Stop..... Washer, Lock No. 0...... Screw, Fillister Head.... Plug, Radio Shielded Spark, 8mm.... Plug, Radio Unshielded Spark, 8mm.... Cable Assy., Complete Unshielded Ignition.... Cable Assy., Complete Unshielded Ignition..... Cable, Unshielded Ignition, 9 Strand Copper..... Plate, 4 Cylinder Cable Outlet..... Grommet, 4 Cylinder Distributor Cable..... Washer, Plain..... Screw, Cable Contact..... Terminal, Spark Plug Safety Lock.... Washer, Lock No. 0.... Screw, Fillister Head No. 0-3 x 5/8 Inch.... AR AR AR AR AR 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 AR AR AR AR AR 8 8 8 8 8 8 8 8 8 8 8 8 8 AR AR AR 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Bracket, Ignition Cable, Rear..................... Bracket, Ignition Cable, Upper Front, Left & Right... Washer, Plain................................... / Grommet, Ignition Cable bracket.................. 6 6 6 Bracket, Ignition Cable Lower No. 3 & 4 Cyl........ Rivet, Round Head Iron.........................., 8 8-3

-4 FIGURE 6. SLICK IGNITION SYSTEM

I c c c 0 0 7 8 9 I FIG. 5 5 0 0 0 INDEX PART NUMBER 3 4 5 DESCRIPTION 0 0 A 8 6-534750 $ Gasket, Magneto Flange 0. 0 0. 0 0-64370 Washer, Magneto Holding 0 0 0. 0 4 4-3 MS35337-45 Washer, Lock 5/6 Inch 0. 0 0 4 4-4 439 Nut, Plain Hex 5/6 Inch... 4 4-5 64487 <D Magneto, Slick 0 0 0 0-6 36066 Gear, Magneto Drive... 63394 <D Harness Assembly R/H... 63395 <i> Harness Assembly L/H... - 7 63434 Cable Assy., No. Upper, 6-/ Inches Long 0 0-8 63434 Cable Assy., No. 3 Upper, 9 Inches Long 0 0-9 63434 Cable Assy., No. Upper, 33-/ Inches Long... -0 63434 Cable Assy., No.4 Upper, 35-/ Inches Long... -' 63434 Cable Assy., No. Lower, 4 Inches Long 0 0-63434 Cable Assy., No.3 Lower, 4 Inches Long 0-3 63434 Cable Assy., No. Lower, 40 Inches Long... -4 63434 Cable Assy., No. 4 Lower, 40 Inches Long 0-5 633585 Screw Electrode 0 0 0. 0 0 0 0 0-6 633586 Spring 0 0 0 0 0 0 0-7 634338 Sleeve, Insulator 0 0 0 0 0 0-8 633583 Ferrule, Drive... -9 634339 Ferrule, Ignition 0 0-0 634337 Nut, Spark Plug 0... 0 0. 0. 0-633585 Screw, Electrode 0 0 0. - 633586 Spring 0... 0 0 0 0. 0 0-3 633584 Sleeve 0 ~ 0-4 633583 Ferrule, Drive 0-5 63358 Washer 0 0... 0. 0 0 0 0. -6 63358 Nut, Magneto End 0 0-7 63395 Clamp 0. 0 0 " 4 4-8 63394 Clamp Assembly 0. 0-9 63397 Nut, Tinnerman 0-30 636687 Screw, No. 6 x 3/8 Inch 0. 0. 0-3 63396 Ty-Raps 0 0 0 AR AR -3 63503 Spark Plugs 0 Ref Ref NOTES: <D When replacing 633 Magneto with 64487 Magneto use 63394, 63395 Harness assemblies. Magnetos and Harnesses are not interchangeable. Note: Use 63363 Ignition Harness with 633 Magneto. Index No's 6-7 are applicable to all ignition leads. Replacement leads are sold in one length less spark plug nut and magneto end hardware. and must be cut to appropriate lengths. SEE CUSTOMER SPECIFICATIONS FOR SPECIFIC APPLICATIONS. -5

c c c 0 0 7 8 9 FIG. 5 5 0 0 0 INDEX PART NUMBER 3 4 5 DESCRIPTION 0 0 A B 7- EQ5334 Cooler Equipment, Oil.... Opt. Opt. Opt. - 4763. Adapter, Oil Cooler.... - 344 $. Gasket.... Ref Ref Ref - 3 473 Washer, 5/6 Inch.... Ref Ref Ref - 4 MS35337-45. Washer, Lock 5/6 Inch.... Ref Ref Ref - 5 439 Nut, 5/6 Inch.... Ref Ref Ref - 6 40753 Plug, Socket Head, /4 Inch NPT.... - 7 04 Plug, Socket Head, /8 Inch NPT.... - 8 849 Ball, By-Pass Valve.... - 9 848 Spring, By-Pass Valve...,.... -0 MS35769-. Gasket.... - 5343 PI ug, Hex Drilled Head 5/8-8.... - 53064 Cooler, Oil.... -3 33 Gasket, Oil Cooler.... -4 474. Washer, Plain 3/8 Inch.... 3 3 3-5 44 Nut, Plain Hex, 3/8 Inch.... 3 3 3 3 \ 3 \ )4 5 :-------3 FIGURE 7. OIL COOLER EQUIPMENT 7 8 -~.h' ------- 7 ~-------6 ~ ---------------------5 ---------7 0-6 FIGURE 8. FUEL PUMP EQUIPMENT

FIG. INDEX PART NUMBER 3 4 5 DESCRIPTION c c c 0 0 7 8 9 5 5 0 0 0 0 0 A B 8-5007A - 40045-3 4434-4 40805-5 05-6 458-7 4045-8 495-9 473-9A MS35338-45 -0 439-3604 - 366-3 47-4 4456-5 4947-6 35798-7 A497-8 AN9- -9 AN98-0 -0 A4706-4946 - 40585-6339 -3 4945-4 A5039 A50330 6778-5 69 Adapter Assembly, Lower Pump.... t Stud, 5/6 x -/ Inch Long.... Rod, Push.... t Stud, /4 x -/8 Inch, Drilled.... Washer, Plain.... Nut, Slotted.... Pump, Lower Fuel.... Gasket, Lower Fuel Pump.... Washer, Plain.... Lock Washer.... Nut, Plain.... Bracket, Air Intake.... Nut, Speed.... Washer, Plain.... Screw, Fillister Drilled, Head, No. 0-3 x 3/8 Inch.. Connector, /8 NPT x 5/6 Tube.... Tube, Oil Drain.... Connector, Drain Tube.... Nipple, Lower Pump Outlet, /8 NPT.... Cross, /8 NPT.... Tube Assembly, Pump to Carburetor.... Elbow, Pump Outlet, /8 NPT x 5/6 Tube.... <D <D Pump, Side Mounted, Fuel.... <D <D Pump, Side Mounted, Fuel.... Elbow, Pump Outlet, /8 NPT x 5/6 Tube.... Tube Assembly, Side Pump to Cross.... Tube Assembly, Side Pump to Carburetor.... Tube Assembly, Pump to Carburetor.... Elbow, Side Pump Inlet, /8 NPT x /4 Tube.... Opt. 4 4 4 4 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref NOTES: CD For Champion Lancer use Fuel Pump No. 6339. See Customer Specs. G> Install on engines using Marvei-Schebler Carburetors, Part No. 0-45. 0 Used with Cam PIN 684 and P/N 643067. -7

7 ------.----. 8 e FIGURE 9. OIL SUMP ASSEMBLIES c c c 0 0 7 8 g FIG. 5 5 0 0 0 INDEX PART NUMBER 3 4 5 DESCRIPTION 0 0 A B 9- A5033A Sump Assembly, Oil 9 " 0 A50337A Sump Assembly, Oil (-, -F Only) 0 0 0 A5035A Sump Assembly, Oil 0 0 0. 0 0 0 A5035A Sump Assembly, Oil... 0 0 0 0 0 A5035A Sump Assembly, Oil 0 0 0... A50374A Sump Assembly, Oil (- Only)... A530A Sump Assembly, Oil (-8, -9 Only)... A530A Sump Assembly, Oil (- Only)... A530A3 Sump Assembly, Oil (-8F, -F Only)... 530473A Sump Assembly, Oil 0 0 67374A Sump Assembly, Oil (-F Only)... - A5033 <D. Sump, Oil (part of A5033A\... - A40337 <D. Sump, Oil (part of A50337A)... - A5035 <D. Sump, Oil (part of A5035A & A5035A)... - A5035 <D. Sump, Oil (part of A5035A)... - A50374 <D. Sump, Oil (part of A50374A)... - A530 <D. Sump, Oil (part of A530A, A530A & A530A3).. - 530473 <D. Sump, Oil (part of 530473A)... - 67374 <D. Sump, Oil (part of 67374A)... - 63333-6. Oil Gage and Cap Assy. (part of A5033A)... - 63333-8. Oil Gage and Cap Assy. (part of A50337A)... - 63333-7. Oil Gage and Cap Assy. (part of A5035A)... -8

.... c c c 0 0 7 8 g FIG. 5 5 0 0 0 INDEX PART NUMBER 3 4 5 DESCRIPTION 0 0 A B 9-63333-9,. Oil Gage and Cap Assy. (part of A5035A)... - 63333-6. Oil Gage and Cap Assy. (part of A50374A)... - 63333-5. Oil Gage and Cap Assy. (part of A530A)... - 63333-7. Oil Gage and Cap Assy. (part of A530A)... - 63333-8. Oil Gage and Cap Assy. (part of A530A3)... - 63333-0. Oil Gage and Cap Assy. (part of A5035A)... - 63333-0. Oil Gage and Cap Assy. (part of 530473A )... - 63333-. Oil Gage and Cap Assy. (part of 67374A)... - 3 533355.. Gasket... - 3 63340.. Gasket... - 4 3577. Gasket... ~ ~................... - 5 5343. Plug, Hex Drilled Head... - 6 MS35769-. Gasket, Copper Asbestos... - 7 05 Washer, Plain - to Crankcase... 6 6 6 6 6-8 66 Nut, Elastic Stop - to Crankcase... 6 6 6 6 6-9 3 Nut, Elastic Stop - to Crankcase... NOTES: 0 To obtain correct replacement oil sump, order same part number stamped on upper surface of original sump mount flange. Also give engine application. Rod and cap assemblies which contain a leaf spring, use P /N 63340 gasket. which is /8 inch thick. Rod and cap assemblies which contain a coil spring, use P /N 533355 gasket, which is /6 inch thick. SEE SECTION VI FOR SPECIFICATION APPLICATIONS. -9/-30

-30 Change Page Intentionally Left Blank

SECTION Ill OVERSIZE AND UNDERSIZE PARTS LIST PART NUMBER NAME OVERSIZE PART NUMBER NAME OVERSIZE 075P003 Stud.003" OS on PD 075P006 Stud.006" OS on PD 075P009 Stud.009" OS on PD 53P005 Shaft.005" OS on 00 949P005 Bushing.005" OS on OD 949P00 Bushing.00" OS on 00 404P005 Guide.005" OS on 00 404P00 Guide.0 0" OS on 00 404P00 Guide.00" OS on 00 4047P005 Guide.005" OS on 00 4047P00 Guide.0 0" OS on 00 4047P00 Guide.00" OS on 00 539P003 Stud.003" OS on PO 539P006 Stud.006" OS on PO 539P009 Stud.009" OS on PD 5330P003 Stud.003" OS on PD 5330P006 Stud.006" OS on PD 5330P009 Stud.009" OS on PO 393P00 Insert.00" OS on 00 393P00 Insert.00" OS on 00 393P00 Insert.00" OS on 00 393P030 Insert.030" OS on 00 4080P003 Stud.003" OS on PD 4080P007 Stud.007" OS on PD 4080P0 Stud.0" OS on PD 40804P003 Stud.003" OS on PO 40804P007 Stud.007" OS on PD 40804P0 Stud.0" OS on PO 4088P003 Stud.003" OS on PD 4088P007 Stud.007" OS on PD 40893P003 Stud.003" OS on PD 40893P007 Stud.007" OS on PD 40893P0 Stud.0" OS on PD 40954P003 Stud.003" OS on PO 40954P007 Stud.007" OS on PD 40963P003 Stud.003" OS on PD 40963P007 Stud.007" OS on PD 40963P0 Stud.0" OS on PD 4097P003 Stud.003" OS on PD 40975P003 Stud.003" OS on PD 40975P0 Stud.0" OS on PD 40977P003 Stud.003" OS on PD 40977P007 Stud.007" OS on PD 40977P0 Stud.0" OS on PD 4003P003 Stud.003" OS on PO 40040P003 Stud.003" OS on PD 40040P007 Stud.007" OS on PD 40040P0 Stud.0" OS on PD 4004P003 Stud.003" OS on PD 40044P003 Stud.003" OS on PD 40044P007 Stud.007" OS on PD 40044P0 Stud.0" OS on PD 40047P003 Stud.003'' OS on PD 40047P007 Stud.007" OS on PD 4084P003 Stud.003" OS on PD 40048P007 Stud.007" OS on PD 4084P007 Stud.007" OS on PD 40049P003 Stud.003" OS on PD 40870P003 Stud.003" OS on PD 40049P007 Stud.007" OS on PD 40870P007 Stud.007" OS on PO 40049P0 Stud.0" OS on PD 40870P0 Stud.0" OS on PD 40874P003 Stud.003" OS on PD 40874P007 Stud.007" OS on PO 3-

PART NUMBER NAME OVERSIZE PART NUMBER NAME OVERSIZE 403P003 Stud.003" OS on PD 68309P005 Guide.005" OS on OD 403P007 Stud.007" OS on PO 68309P00 Guide.0 0" OS on OD 68309P00 Guide.00" OS on OD 405P003 Stud.003" OS on PO 405P007 Stud.007" OS on PD 63065P005 Dowel.005" OS on OD 405P0 Stud.0" OS on PD 6338P003 Stud.003" OS on PO 407P003 Stud.003" OS on PO 6338P007 Stud.007" OS on PD 407 P007 Stud.007" OS on PO 6338P0 Stud.0" OS on PO 407P0 Stud.0" OS on PO 633398M00 Bearing.0 0" US on ID 4037P05 Piston.05" OS on OD 638 09A P005 Ring Set.005" OS on OD 40584P00 Camshaft.00" OS on OD 63809A P05 Ring Set.05" OS on OD 530058A4M00 Bearing Set.00" US on ID 63809P005 Ring.005" OS on OD 63809P05 Ring.05" OS on OD 530058A4M0 0 Bearing Set.00" US on ID 6380P005 Ring.005" OS on OD 530058A6M0 0 Bearing Set.00" US on ID 6380P05 Ring.05" OS on OD 530058M00 Bearing.00" US on ID 638 P005 Ring.005" OS on OD 638P05 Ring.05" OS on OD 53076P00 Camshaft.00" OS on OD 639640M00 Bearing.0 0" US on ID 5346P00 Camshaft.00" OS on OD 64793P00 Insert.00" OS on OD 537870P030 Push Rod Lent'.030" OS <*-0: 64793P005 Insert.005" OS on OD 64793P00 Insert.0 0" OS on OD 66608P00 Camshaft.00" OS on OD 64793P00 Insert.00" OS on OD 64793P030 Insert.030" OS on OD 6746AM0 0 Bearing Set.00" US on ID 64333M00 Bearing.00" US on ID 3-

SECTION IV REPAIR PARTS SETS AND MATERIALS PART NO. DESCRIPTION SIZE MODEL 646539A Gasket Set - Complete Overhaul - Models, 0-00 646538A Gasket Set - Complete Overhaul -8 Models 646559A Gasket Set- Single Cylinder, ALL Top Overhaul 530058A4 Bearing Set (C75, C85, C90 with Dowel on Thrust Washer) Standard C75, C85, C90 530058A4M0 0 Bearing Set.00" Undersize C75, C85, C90 530058A5 Bearing Set (C75, C85, C90 with Dowels Installed in Front Bearing Boss Standard C75, C85, C90 530058A5 M 0 0 Bearing Set.00" Undersize C75, C85, C90 530058A6 Bearing and Thrust Washer Set (Main) 0-00 with 6334 Thrust Washer Standard 0-00 530058A6M0 0 Bearing and Thrust Washer Set.00" Undersize 0-00 6746A Bearing Set (Main) with Flanged Thrust Bearing Standard 0-00 6746AM00 Bearing Set.00" Undersize 0-00 63809A Ring Set- Complete Piston Standard ALL 638 09A P005 Ring Set.005" Oversize ALL 638 09A P0 0 Ring Set.00" Oversize ALL 63809A P05 Ring Set.05" Oversize ALL 6397 * Ring Set Standard ALL 6653- Enamel - Gold Quart ALL 6653- Enamel - Gold Gallon ALL 5350S Lockwire- 0.03 ln. Dia. Steel Order by lb. Roll ALL 64543 Silk Thread Spool (60 yd.) ALL 6488 Gasket Sealant.5 oz. Tube ALL 646940 F/ Sealant.69 oz. ALL 64694 Adhesive/Sealant.69 oz. ALL 64694 Gasket Maker.69 oz. ALL 646943 Anti-Seize Lubricant /4 lb. ALL 646944 Primer 6 oz. (Aerosol Can) ALL NOTE: *For chrome plate cylinders. 4-4-

4- Change Page Intentionally Left Blank

PART NUMBER AN3864 AN39- AN4-A AN40- AN50A0-5 AN50-0-8 AN800C AN805- AN84-0 AN9- AN98-D A599 A30 A30 A497 A4706 A577 A3560A A3568 A3568 A3597 A3746 A40337 A405 A4587 A5056 A5039 A50330 A5033 A5033A A50337A A5035 A5035A A5035A A5035 A5035A A50374 A50374A A530 A530A A530A A530A3 E05334 MS044N06 MS4665-5 MS4665-55 MS35337-44 MS35337-44 MS35337-44 MS35337-44 MS35337-44 MS35337-44 SECTION V NUMERICAL PARTS LIST FIG & PART FIG. & PART INDEX NUMBER INDEX NUMBER 4- MS35337-44 -34 3 04-0 MS35337-45 03-7 4 0-0 MS35337-45 03-39 4-7 MS35337-45 0-53 -36 MS35337-45 3-60 08-6 MS35337-45 4-04 8-8 MS35337-45 4-08 85-9 MS35337-45 5-0 03-0 MS35337-45 6-03 03 8-8 MS35337-45 7-04 08A 8-9 MS35338-45 03-05 3 08-00 MS35338-45 -05 8 0-35 MS35338-45 8A-09 64-4 MS35769-0-0 64 8-7 MS35769-0-4 84 8-0 MS35769-0-34 33 5-00 MS35769- - 343 06-00 MS35769- -3 346 0-3 MS35769-7-0 346 - MS35769-9-06 346-35 MS35769-8 0-3 36 04-00 MS35769-8 '-8 459 9-0 MS35769-48 0-468 -6 MS35769-48 -0 477-00 MS9088-08 08-6 530-7 MS934-03-4 608 8-4 X35 03-9 69 8-00 0087 5-7 0 9-0 04 0-030 9-00 04-6 03 9-00 04 7-07 33 9-0 05 0-09 50 9-00 05 0-0 344 9-00 05 0-07 344 9-0 05 03-09 350 9-00 05 03-35 354 9-0 05 0-6 355 9-00 05 0-0 387 9-0 05 0-8 493 9-00 05-0 495 9-00 05-09 53 9-00 05-53 "7-00 05 5-45 534 5-3 05 8-05 537 4-9 05 9-07 537-05 007 0-9 66 03-0 007 09-5 66 03-36 05-0 800 03-44 075 0-6 949 09-30 080 0-3 306-0 08 5-35 366-3 3 0-33 340 FIG. & INDEX -9 0-30 -6 09-6 -09 - -3 04-8 04-9 -3 9-09 0-08 5-9 5-48 09- -5-08 04-09 05-08- 09-5-6 04-4 09-0 03-08-0 8-5 09-33 08-4 08-5 7-3 -06 03-4 7-0 0-8 0-3 0-4 03-5-43 5-46 04-09 05-08- 0-7 - 0-9 9-08 -4 09-34 5-40 8-0-5 5-

5- PART FIG & PART FIG. & PART FIG. & NUMBER INDEX NUMBER INDEX NUMBER INDEX 3487 03-9 4768 05-7 3579 4-00 404 09-08 4769 05-0 356-07 406 09-6 4770 05-0 3577 9-04 407 09-4804 06-03 35798 8-6 409 09-9 4878 0-09 3593-3 4030 09-8 4879 0-04 35956 05-4 403 09-8 495 8-08 36066 5-03 4044 09-7 4945 8-3 36066 6-06 4 09-4 4946 8-36067 5-04 45 0-0 4947 8-5 3604 8-45 0-500 04-365N -5 4306-9 5030 0-4 3660 08-3 4308-30 5030 0-5 3745 04-43 04-0 506 04-7 393 09-06 439 03-06 50 03-34 399 04-3 439 03-8 545 5-47 399 05-5 439 03-40 564 0-05 40506 5-0 439 0-530 5-5 40507 0-3 439-06 530 5-6 40507 05-6 439 3-4 5305 5-8 40753 7-06 439 4-06 5305 5-36 4080 0-08 439 4-09 534 5-05 4080 0-03 439 5-535 5-06 4080 0-05 439 6-04 536 5-07 40804 0-04 439 7-05 537 5-08 40804 0-08 439 8-0 538 5-09 40804 0-9 44 0-4 530 5-33 40804 0-06 44 7-5 530 5-4 40804 0-07 443 0-7 53 5-3 40804-0 4434 8-03 53 5-4 40805 8-04 4456 8-4 539 0-7 40809 0-456 - 5330 0-8 4084-03 458 04-6 5369 06-0 40870 0-9 458-04 5387 5-40870 09-458 8-06 5387 5-39 40874 0-6 47-37 5388 5-0 4088 0-5 47 8-3 5388 5-38 40893-0 47 0-06 557-04 40954 0-0 47 0-848 7-09 40963 03-3 47 03-43 849 7-08 4097 0-08 473 03-04 3506 04-08 40975 0-0 473 03-6 3506 05-0 40977 0-0 473 03-38 3508 0-7 4003 0-0 473 0-0 3509 0-5 40040 0-03 473-04 3509 4-07 4004 0-4 473 3-3 3500 0-9 40044 0-06 473 4-05 35033 03-5 40044 0-04 473 7-03 3506 08-09 40045 8-0 473 8-09 3545A A-0 40047 0-474 04-5 35030 3-8 40048 0-07 474 7-4 35030 4-4 40049 0-3 475 0-6 35068 4-403 0-0 --

PART FIG & PART FIG. & PART FIG. & NUMBER INDEX NUMBER INDEX NUMBER INDEX 405 0-05 53067 03-4 67374 9-0 405 0-09 53064 04-08A 67374A 9-00 405 09-0 53064 03-0 6749 09-3 4046-07 530700A 5-00 67667A 5-00 4047-08 530740 03-6 6778 8-00 407-3 53074 03-7 67759 5-30 4037 07-0 530830 07-07 6895A 0-0 4045 8-07 53085 08-0 68309 09-09 40584 08-05 530886 5-8 684 08-05 40585 8-530886 5-44 68555-6 03-3 40599-8 53098 03-07 68986 5-5 4076 09-8 530940 08-04 6958- H 0-40794 5-9 530956 05-3 6958- H 09-3 40794 5-37 5300 09-03 630403 08-3A 4577-0 53003 09-0 63064 05-09 4763 7-0 53076 08-05 63065 04-07 500398 04-0 5346 08-06 63065 05-08 500400 04-5335 3-0 630966-3.3 3-5007Ai 8-0 5335 4-7 6339 8-50309 4-0 53434 05-00 63050 3-9 50483 5-0 5348 5-63085 -5 50 09-07 5349 5-3 633A7 0-0 53009 05-535 5-4 63330 03-33 530058 04-03 5343 0-63503 6-33 530058 05-04 5343 7-63837 09-3 530059 5-7 5343 9-05 63308-53006 5-3 533355 9-03 6334 04-0 53006A 5-00 533965 03-03 6334 05-03 53006 5-4 534 4-0 6338 0-0 5306 09-7 53408 4-00 63333-0 9-0 53063 03-08 53447 09-9 63333-9-0 5308 05-00 534750 6-0 63333-5 9-0 53084A 06-00 53509-.6 09-3 63333-6 9-0 5309 06-0 53534 5-0 63333-7 9-0 53096A 04-00 536388-.5 03-3 63333-8 9-0 53099A 05-00 537870 08-08 63333-9 9-0 53009 5-0 538556-0 63333-0 9-0 5303 06~0 538556-03 63333-6 9-0 53064 7-538999 4-03 63333-7 9-0 530375 5-3 539840 03-63333-8 9-0 530375A 5-00 5484 0-0 63340 9-03 530376 5-4 65937 03-8 633398 04-04 530406 3-6 65958 09-0 633398 05-05 530406 4-3 66543 4-5 63358 6-7 530407 3-7 66983 03-30 63358 6-6 530407 4-6 6775 0-5 633583 6-9 5304 3-67307A0 0-00 633583 6-5 5304 4-8 67358A3 0-0 633584 6-4 530473 9-0 67359A3 0-0 633585 6-6 530473A 9-00 67360A 0-0 633585 6-530535 08-0 6736-00 633586 6-7 53066 03-5 67366-633586 6-3 5-3

5-4 PART FIG & PART FIG. & PART FIG.& NUMBER INDEX NUMBER INDEX NUMBER INDEX 633609-8 03-98 64098 07-06 63366 3-5 640380 03-4 63394 6-64497 3-0 63395 6-64498 3-06 63394 6-9 64500 3-0 63395 6-8 64534-7 63396 6-3 6479 09-4 63397 6-30 64793 09-05 634337 6-6497 09-04 634338 6-8 6497A 09-00 634339 6-0 6497A3 09-00 63434 6-08 6467 03-3 63434 6-09 64370 6-0 63434 6-0 64487 6-05 63434 6-6474 0-6 63434 6-3 6474-4 63434 6-4 643067 08-07 63434 6-5 6433 03-9A 634464 3-0 64333 04-05 63549 5-34 64333 05-06 635863 5-34 64350 0-0 636687 6-3 64655 07-0 637083 0-3 646605 0-03 637083-7 646605 0-0 63768 08-03 646605 03-63769 08-0 646605 03-37 63770 08-00 646605 03-45 63783 03-0 646605 0-637835 - 646605-63809 07-03 646605-4 6380 07-04 646605-33 6380 07-05 6466 09-5 638 07-06 6399 06-04 6399 3-63997 3-00 63998 3-00 63964 09-3 63965 09-3 639640 04-06 639640 05-07 639788 3-07 639789 3-05 63984RR -6 63985RR -7 639970 3-03 640033 3-04 640036 3-08 64074 3-09 64096 07-03 64096 07-04 64097-07-05

SECTION VI CUSTOMER SPECIFICATIONS The following pages contain, the various customer specifications of the basic 0-00-A and 0-00-B aircraft engines. The figure and index column refers to an illustrated view of the parts or assembly differences. The figures referenced in this section are located throughout Section II. In some instances, certain accessories are furnished by the aircraft manufacturer. If an accessory on the engine does not appear on the customer spec, determine whether it is available from the aircraft manufacturer. 6-

MODEL SPEC PART NUMBER 3 4 5 DESCRIPTION QTY. FIGURE INDEX 0-00-A 63333-0 Rod and Cap Assy., Oil Gage.... 9-0-00-A 637307A3 40804 40804 63 474 630979-6743 Cover Assembly, Crankcase.... Stud, /4 x -/6 Inch Long.... Stud, /4 x -/6 Inch Long..... Seal, Oil, Tach Drive.... Washer, Plain 3/8 Inch.... 0-Ring.... Carburetor.... 3 0-0-3 0-5 0-6 - -3-0-00-A9 EQ580 63333-0 Generator Drive Equipment.... (includes parts listed in Fig. 4- thru 9) Rod and Cap Assy., Oil Gage.... 4-9- 0-00-A 0 684A 40977 40049 4088 40874 6808 474 4768 684 49 A5035A A5035 63333-9 Studding Assembly, Crankcase.... t Stud, 3/8 x -/3 Inch Long.... t Stud, 5/6 x 3-3/4 Inch Long.... t Stud, 5/6 x -/8 Inch Long..... t Stud, 3/8 x 5 Inch Long.... Cover, Vacuum Pump Pad.... Washer.... Bolt.... Camshaft.... Flange Exhaust.... Sump Assembly, Oil.... Sump.... Rod & Cap Assy., Oil Gage.... 6 6 4 - -0-3 -4/5-6 0-5-5 5-6 8-7 - 9-9- 9-0-00-A 684A 40977 40049 4088 40874 6808 474 4768 684 49 A5035A A5035 63333-9 Studding Assembly, Crankcase.... t Stud, 3/8 x -/3 Inch Long.... t Stud, 5/6 x 3-3/4 Inch Long.... t Stud, 5/6 x -/8 Inch Long.... t Stud, 3/8 x 5 Inch Long.... Cover, Vacuum Pump Pad.... Washer.... Bolt.... Camshaft.... Flange, Exhaust.... Sump Assembly, Oil.... Sump.... Rod & Cap Assy., Oil Gage.... 6 6 4 - -0-3 -4/5-6 0-5-5 5-6 8-7 - 9-9- 9-0-00-A4 536035 673 63333-0 Generator- Delco 35 Amp Volt.... Regulator.... Rod and Cap Assy., Oil Gage.... 4-0 4-0 9-6-

MODEL SPEC PART NUMBER 3 4 5 DESCRIPTION QTY. FIGURE INDEX 0-00-A3 684A3 40804 4088 4088 630403 536035 53645 536453 04 Studding Assembly, Crankcase.... t Stud, /4 x -/6 Inch Long.... t Stud, 5/6 x -/8 Inch Long.... t Stud,5/6x-/8nchLong.... Gear, Vacuum Pump Drive.... Generator, 35 Amp Volt.... Regulator, Voltage.... Relay.... Plug, Fuel Pump Inlet & Outlet.... 5 - -4/9-9 -4/5 8-3 4-0 4-0 - 8-3/5 0-00-A4 684A 40977 40049 4088 40874 6808 684 49 A5035A A5035 63333-9 Studding Assembly, Crankcase.... t Stud, 3/8 x -/3 Inch Long.... t Stud, 5/6 x 3-3/4 Inch Long.... t Stud 5/6 x -/8 Inch Long..... t 3/8 x 5 Inch Long.... Cover, Vacuum Pump Pad.... Camshaft.... Flange, Exhaust.... Sump Assembly, Oil.... Sump.... Rod & Cap Assembly, Oil Gage.... 4 - -0-3 -4/5-6 3-4 8-7 - 9-9- 9-0-00-A6 684A 40977 40049 4088 40874 6808 684 49 A5035A A5035 63333-9 Studding Assembly, Crankcase.... t Stud, 3/8 x -/3 Inch Long.... t Stud, 5/6 x 3-3/4 Inch Long.... t Stud, 5/6 x -/8 Inch Long..... t Stud, 3/8 x 5 Inch Long.... Cover, Vacuum Pump Pad.... Camshaft.... Flange, Exhaust.... Sump Assembly, Oil.... Sump.... Rod & Cap Assy., Oil Gage.... 4 - -0-3 -4/5-6 3-4 8-7 - 9-9- 9-0-00-A30 684A 40977 40049 4088 40874 6808 474 4768 49 684 A5035A A5035 63333-9 Studding Assembly, Crankcase.... t Stud, 3/8 x -/3 Inch Long.... t Stud, 5/6 x 3-3/4 Inch Long.... t Stud, 5/6 x -/8 Inch Long..... t Stud, 3/8 x 5 Inch Long.... Cover Vacuum Pump Pad.... Washer, Plain.... Bolt.... Flange, Exhaust.... Camshaft.... Sump Assembly, Oil.... Sump.... Rod & Cap Assy., Oil Gage.... 6 6 4 - -0-3 -4/5-6 3-4 5-5 5-6 - 8-7 9-9-. 9-0-00-A3 536035 50 673 63333-0 Generator- Delco 35 Amp, Volt.... Pin, cotter.... Regulator.... Rod and Cap Assy., Oil Gage.... 4-0 4-9 4-0 9-0-00-A33 684 6743 474 630979-7 Camshaft.... Carburetor.... Washer.... 0-Ring.... 8-7 - - -3 6-3

... MODEL PART FIGURE SPEC NUMBER 3 4 5 DESCRIPTION QTY. INDEX 0-00-A36 670A Studding Assembly, Crankcase 40804 t Stud, /4 x -/6 Inch Long 0 40804 t. Stud, /4 x -/6 Inch Long 0 40804 t Stud, /4 x -/6 Inch Long 0 0 0 0 0 0 0. 0 0. 0 0 3 0 3 - -4-8 -9 40048 t Stud, 5/6 x 3-/6nch Long... -7 40977 t Stud, 3/8 x -/3 Inch Long... -0 4088 t Stud, 5/6 x -/8 Inch Long 0. -9 4088 t Stud, 5/6 x -/8 Inch Long 0-4/5 536035 Generator, 35 Amp Volt... 4-0 673 Regulator, Voltage 0 0 4-0 64487 Magneto, Slick No. 40 0 0 6-5 630535 Washer, Magneto Hold Down... 0. 0 4 6- MS35333-4 Washer, Lock 0 0 0 0 0 4 6-3 63394 Harness Assembly, RH., 0 6-7 63395 Harness Assembly, LH ~ 6-63434 Sleeve, Insulator 0 6-9 634340 Cap End (Dist. Cap) " 0 0. 0 0. Not lllus. 63333-0 Rod and Cap Assy., Oil Gage 0... 0". 9-0-00-A38 EQ580 Generator Drive Equipment 4- (includes parts listed in fig. 4- thru 9) 63340 Magneto, Slick No. 400... Not lllus. 63394 Harness Assembly, RH 0 "... 6-7 63395 Harness Assembly, LH... 6-63434 Slick, Insulator 0 6-9 634340 Cap, End (Dist. Cap) 0 Not lllus. 63333-0 Rod and Cap Assy., Oil Gage... 9-0-00-A4 64487 Magneto, Slick No. 40 0 6-5 63394 Harness Assembly, RH ~ ~ 0 0 ~ " 6-7 63395 Harness Assembly, LH 0... 0 0 ~ " 0... " ~ 6-536035 Generator, 35 Amp Volt... "... 4-0 673 Regulator, Voltage... 4-0 63333-0 Rod and Cap Assy., Oil Gage 0 0. 0 9-6-5 0-00-A4 64487 Magneto, Slick No. 40 0 0... 0 0 63394 Harness Assembly, RH 0 0 0 0. 0 0. 6-7 63395 Harness Assembly, LH ~ 0 0 0 6-63366 Alternator... 3-5 63333-0 Rod and Cap Assy., Oil Gage 0 0 0 9-0-00-A47 64487 Magneto, Slick No. 40 63394 Harness Assembly, RH 63395 Harness Assembly, LH 63333-0 Rod and Cap Assy., Oil Gage 0 0 6-5 0 0. 0 6-7 0 6-0. 0... 9-6-4

MODEL SPEC PART NUMBER 3 4 5 DESCRIPTION OTY. FIGURE INDEX 0-00-A48 67643 63333-0 64487 63394 63395 64906 634464 64500 6433 6430966-3.3 63366 Plug, Spark.... Rod & Cap Assy., Oil Gage.... Magneto, Slick.... Harness Assembly, RH.... Harness Assembly, LH.... Gear, Cluster, Crankshaft.... Starter Motor.... Gear, Clutch & Pinion Assy...... Adapter, Assembly.... Bolt,.3-8 x 3.3 Alternator.... 8 6-3 9-6-5 6-7 6-5-0 3-0 3-3-9A 3-3-5 0-00-A5 49 536035 50 64487 63394 63395 63333-0 Flange, Exhaust.... Generator, 35 Amp Volt.... Pin, Cotter.... Magneto, Slick No. 40.... Harness Assembly, RH.... Harness Assembly, LH.... Rod and Cap Assy., Oil Gage.... 4-4-0 4-9 6-5 6-7 6-9- 0-00-A54G 6433 64330 64906 64046 64487 63394 63395 67643 63333-634464 64500 6433 6430966-3.3 63366 Adapter Assembly, Starter Clutch.... Spacer, Engine Mount.... Gear, Cluster, Crankshaft.... Carburetor, Marvei-Schebler.... Magneto, Slick No. 40.... Harness Assembly, RH.... Harness Assembly, LH.... Plug, Spark.... Rod & Cap Assy., Oil Gage (for oil type MHS4).... Starter.... Gear, Clutch & Pinion Assy.... Adapter, Assembly.... Bolt,.3-8 x 3.3 Alternator.... 4 8 3-9A 3-4 5-0 - 6-5 6-7 6-6-3 9-3-0 3-3-9A 3-3-5 0-00-A57 684A0 40044 40048 40893 4088 40977 40049 4088 40804 53434 6338 6433 64906 630403 64487 63394 63395 Studding Assembly, Crankcase.... t Stud, 5/6 x -3/8 Inch Long..... t Stud,5/6x3-/6nchLong.... t Stud, /4 x -/4 Inch Long.... t Stud, 5/6 x -/8 Inch Long..... t Stud, 3/8 x -3/3 Inch Long..... t Stud, 5/6 x 3-3/4 Inch Long.... t Stud, 5/6 x -/8 Inch Long..... t Stud, /4 x -/6 Inch Long..... Crankshaft Assembly.... Elbow Assy., Breather Crankcase.... Adapter Assy., Starter Clutch.... Gear Cluster, Crankshaft.... Gear, Vacuum Pump, Fuel Pump Drive.... Magneto, Slick No. 40.... Harness Assembly, RH.... Harness Assembly, LH.... 3 3 3 - -6-7 -8-9 -0-3 -4/5-9 5-3- 3-9A 5-0 8-3 6-5 6-7 6-6-5

MODEL SPEC PART NUMBER ~'3 4 5 DESCRI.,TION OTY. FIGURE INDEX 0-00-A57 (Cont.) 0-00-8 634464 63366 6339 63333-0 49 536035 673 63333-0 Starter.... Alternator.... Fuel Pump.... Rod and Cap Assy., Oil Gage.... Flange, Exhaust.... Generator- Delco 35 Amp Volt.... Regulator.... Rod and Cap Assy., Oil Gage.... 3-0 5-3 8-9- 4-4-0 4-0 9-0-00-8 6808 684 63333-0 Cover, Vacuum Pump.... Camshaft.... Rod and Cap Assy., Oil Gage.... 3-8-7 9-0-00-85 6808 684 63333-0 Cover, Vacuum Pump.... Camshaft.... Rod and Cap Assy., Oil Gage.... 3-8-7 0-00-88 697A4 405 6467 630403 474 630979-7 643487 63394 63395 630535 A5035A A5035 63333-9 Crankcase Assembly.... t. Stud.... Adapter Assy., Vacuum Pump.... Gear, Vacuum Pump Drive.... Washer.... 0-Ring.... Magneto, Slick No. 40.... Harness Assembly, RH.... Harness Assembly, LH.... Washer, Magneto Hold.... Sump Assembly, Oil.... Sump.... Rod & Cap Assembly, Oil Gage.... 4 - -5 3-3 8-3 - -3 6-5 6-7 6-6- 9-9- 9-0-00-80 64487 63394 63395 64906 6338 630403 634464 6433 63333-0 Magneto, Slick.... Harness Assembly RH.... Harness Assembly LH.... Gear Cluster.... Elbow Assy., Breather CC.... Gear Vacuum Pump.... Starter.... Adapter Assembly.... Rod and Cap Assy., 'Oil Gage.... 6-5 6-7 6-5-0 3-8-3 3-0 3-9A 9-... 6-6

Continental Motors, Inc. www.continentalmotors.aero