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Transcription:

advanced FLOW engineering Instruction Manual P/N: F2-06201 Make: Jeep Model: Wrangler JK Year: 2012-2015 Engine: V6-3.6L

Please read the entire instruction manual before proceeding. Ensure all components listed are present. If you are missing any of the components, call customer support at 951-493-7100. Ensure you have all necessary tools before proceeding. Do not attempt to work on your vehicle when the engine is hot. Disconnect the negative battery terminal before proceeding. Retain factory parts for future use. Label Qty. Description Part Number A 1 Pro DRY S Air Filter 21-90071 (Gray Media) B 1 Housing 05-F206201B2 C 1 Tube 05-F206201G1 D 1 Coupling Straight 05-00664 E 2 Clamp #052 03-50008 F 1 Clamp #012 03-50023 G 1 Seal Trim (27 Inches) 05-00072 H 1 Hose (10 Inches) 05-00069 I 1 Grommet 03-50050 J 2 Fixing Clamp 03-50377 K 2 Screw Hex Head 03-50052 Page 2

C B G H D E I K J F A Page 3 afepower.com

REMOVAL Figure A Refer to Figure A for Step 1 Step 1: Remove the engine cover. Page 4

REMOVAL 2 3 1 1 Figure B Refer to Figure B for Steps 2-6 Step 2: Remove the two 10mm bolts from the intake tube. 1 Step 3: Disconnect the temp sensor wire harness. 2 Step 4: Loosen the hose clamp at the throttle body. Step 5: Completely remove the small section of crankcase vent (CCV) hose. It should be pulled off of the air filter housing and the tube to the engine. 3 Step 6: Remove the stock intake tube, and the top of the air filter housing by unclasping the four housing clips and pulling straight up and out of the vehicle. Page 5 afepower.com

REMOVAL Figure C Refer to Figure C for Step 7 Step 7: Twist the temp sensor about 45 degrees counter-clockwise and pull it straight up to remove from stock tube. Page 6

INSTALL 5 5 4 5 5 Figure D Refer to Figure D for Steps 8-9 Step 8: Install the trim seal on the afe housing. 4 Step 9: Install the afe housing on top of lower portion of the stock housing, then use the stock housing tabs to secure the afe housing. 5 Page 7

INSTALL Figure E Refer to Figure E for Steps 10-11 Step10: Insert the provided grommet into the new Full Metal Power intake tube. Step11: Insert the OE temp sensor into the grommet. Page 8 afepower.com

INSTALL Figure F Refer to Figure F for Steps 12-13 Step 12: Install the provided coupling and clamps onto the vehicle. The straight coupling (05-00419) goes on the throttle body. Step 13: Install the intake tube as shown. Align the tube so that the coolant return line runs in front of the intake tube and on top of the fan shroud. Page 9

INSTALL 7 6 Figure G Refer to Figure G for Steps 14-17 Step 14: Install the afe high performance air filter. Step 15: Tighten all clamps. Step 16: Plug in the temp sensor harness. 6 Step 17: Install the new CCV hose. (Note: Use mini clamp to secure hose on the Full Metal Power intake tube on the crank case plug. 7 Page 10

INSTALL 8 8 Figure H Refer to Figure H for Steps 18-20 Step 18: Use the hardware provided to secure the coolant return line, using the 10mm nut driver. 8 Step 19: Reinstall the engine cover. Step 20: Your installation is now complete. NOTE: Retighten all connections after approximately 100-200 miles. Place enclosed CARB EO sticker on or near the device on a smooth, clean surface. EO identification label is required to pass smog inspection. Page 11

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5 Page left blank intentionally Page 13

Pro DRY S Air Filter Pro DRY S Restore Kit afe Power Hat afe Key Chain P/N: 21-90071 P/N: 90-59999 P/N: 40-10083 P/N: 40-10109 Throttle Body Spacer Exhaust System RB Exhaust System Stage 2 Intake System P/N: 46-35003 P/N: 49-46211 P/N: 49-46222 P/N: 54-12092-1 To purchase any of the items above, view airflow charts, dyno graphs, photos, and video; please go to afepower.com. Page 14

Warranty General Terms: afe warrants their products to be free from manufacturer s defects due to workmanship and material. This warranty applies only to the original purchaser of the product and is non-transferrable. Proof of purchase of the afe product is required for all warranty claims. Warranty is valid provided afe instructions for installation and/or cleaning were properly followed. Proper maintenance with regular inspections of product is required to insure warranty coverage. Damage due to improper installation, abuse, unauthorized repair or alteration is not warranted. Incidental or consequential damages or cost, including installation and removal of part, incurred due to failure of afe product is not covered under this warranty. All warranty is limited to the repair and/or replacement of the afe part. To request Return Goods Authorization ( RGA ), email RGA@afepower.com or call (951)493-7100. Upon receipt of the RGA, you must return the product to the address provided in the RGA, freight prepaid and accompanied with a dated proof of purchase and the RGA. Upon receipt of the defective product and upon verification of proof of purchase, afe will either repair or replace the defective product within a reasonable time, not to exceed thirty days. Product Category P/N Prefix Warranty duration Direct OE Replacement Filters 10, 11, 30, 31, 71, 73 Life of the vehicle Racing Filters 18 1 year Universal 21, 24, 72 2 years Air Intake Systems 50, 51, 54, 55, 75 2 years Exhaust Systems 49 2 years Intercoolers & Intercooler Tubes 46-2 2 years Intake Manifolds 46-1 2 years Differential Cover 46-7 Life of the vehicle Exhaust Manifolds 46 2 years Throttle Body Spacers 46-3 2 years Fluid Filters 44 90 days Pre-Filters 28 2 years Heavy Duty OE Replacement 70 2 years PowerSports OE Replacement 81, 87 2 years PowerSports Intake Systems 85 2 years No other warranty expressed or implied applies nor is any person or advanced FLOW engineering authorized to assume any other warranty. Some States do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from State to State. Page 15 afepower.com

advanced FLOW engineering, inc. 252 Granite Street Corona, CA 92879 TEL: 951.493.7155 TECH: 951.493.7100 E-Mail:Tech@aFepower.com P/N: 06-80547