Catalogue for Portables

Catalogue for Portables

Applications Portable Cutting Machines Application/Type Straigt Line Shape Hole Curved Line H-shape steel Various steel shape Pipe Square pipe Vertical surfaces Beaver Handy Auto Pla Handy Handy Auto Plus IK-92 Puma IK-12 Beetle IK-12 Max 3 IK-54D IK-70 IK-82 Series Cir-Cut II Picle-1 Auto Picle-S Auto Picle-P KHC-600D KHC-600P IK-72T Mini-Mantis II IK-05 Lug-Cut

Directory Portable Cutting Machines 4 Beaver 4 Handy Auto 4 Pla Handy 5 Handy Auto Plus 5 IK-92 Puma 6 IK-12 Beetle 6 IK-12 Max 3 7 IK-54D 7 IK-70 8 IK-82 Series 8 Cir-Cut II 9 Picle-1 9 Auto Picle-S 10 Auto Picle-P 10 KHC-600D 11 KHC-600P 11 IK-72T 12 Mini-Mantis II 12 IK-05 Lug-Cut 13 Portable Welding Devices 14 Wel-Handy-Mini 14 Wel-Handy-Multi 14

Beaver The Beaver, developed based on practical experiences, is an universal hand cutting machine for unsteady curved cuts: Vertical and beveling cuts are effected by an angle iron or a guide rail. The unique structure and the changeable distance between guide wheel and drive axle will achieve best cutting results. A long distance between guide wheel and drive axle compasses accurate vertical and beveling cuts, a short distance between guide wheel and drive axle compasses exact scanning accuracy while curved cutting. n Best properties of straight and radial running characteristics due to the adjustable guide wheel n Simple and easy operation (single hand control) n Auto-Stop function Beaver Total length Track width 3-150 mm 50-1000 mm/min IC control, continous adjustable 42V /110V /220V AC selective 430 mm 100 mm 9,0 kg Handy Auto The Handy Auto is a portable hand cutting machine with integrated drive system. This allows cutting of all kind and reaches the highest quality at the vertical, circular and shape cutting as well as beveling. Besides cutting of flat surfaces it is possible to perform curved contours on vertical surfaces as H-beams, pipes and bended plates. Due to low weight of 2,7 kg only Handy Auto can be used as simple as an ordinary hand cutting torch. n Easy to operate n Outstanding quality of cut surfaces n Cutting works in any direction n High accuracy and efficiency n Simple and fast accessory replacement Handy Auto Total length 3-30 mm 200-700 mm/min Transistor control /friction drive 110V /220V AC selective, DC 12V 500 mm 2,7 kg 4

Pla Handy The Pla-Handy is a portable hand cutting machine for plasma cutting with integrated drive for all kind of cutting operations such as processing of straight and curved lines in flat as well as bent plates, profiles and pipes. Highest quality in straight and bevel cutting at circular and shaped contours will be achieved. Due to the low weight of 1.5 kg the Pla-Handy is as easy to use as a simple plasma cutting machine. n Precise cuts at all types of metal (steel, stainless steel, aluminum, etc.) due to plasma torch n Simple handling (One hand operation) n Cutting in any position n High accuracy and efficiency n Easy and fast exchange of consumables Pla Handy Total length dependent on source of current 100-2000 mm/min Transistor control, continous adjustable 110V /220V AC selective, DC 12V 450 mm 1,5 kg Handy Auto Plus The Handy Auto is a portable hand cutting machine with integrated drive system, ignition device and Start-Stopfunction for pre-heating flame. This allows cutting of all kind and reaches the highest quality at the vertical, circular and shape cutting as well as beveling. Besides cutting of flat surfaces it is possible to perform curved contours on vertical surfaces as H-beams, pipes and bended plates. Due to low weight of 3.5 kg Handy Auto can be used as simple as an ordinary hand cutting torch. n Auto ignition n Start-Stop-function for pre-heating flame n Outstanding quality of cut surfaces n Cutting works in any direction High accuracy and efficiency n High accuracy and efficiency n Simple and fast accessory replacement Handy Auto Plus Total length 3-30 mm 150-530 mm/min Transistor control /friction drive 110V /220V AC selective, DC 12V 500 mm 3,5 kg 5

IK-92 Puma The IK-92 Puma is a unique portable cutting machine for precise vertical, bevel and circle cutting. The construction is box-shaped and features a low point of gravity. This guaranties a high stability and exact motion sequences. The machine is equipped with a perfect heat protection consisting of heat insulation and a circulating air blower in the inside. Additionally a heat shield is installed near the machine torch. n Highest quality while automatic cutting by constant and precise machine movements n One hand operation n Perfect heat protection n Easy positioning of the machine torch also while cutting n Uncomplicated attendance by the simple structure of the machine body IK-92 Puma Total length Track width 3-100 mm 100-1000 mm/min IC control, continous adjustable 42V /110V /220V AC selective 480 mm 100 mm 8,0 kg IK-12 Beetle The IK 12 Beetle is a high class motorized driven hand cutting machine. The operator will perform all types of cutting easily (vertical, circle and bevel cutting). The drive with conus system (continuous mechanical feed change) guarantees a constant and stable movement of the machine. The direction functions (forwards, backwards, Stop) are activated only by one operation element. The clutch control assures a unproblematic positioning of the machine. By adjusting the torch holder bevel cuts at the bottom edge of the plate are possible. A gear rack/bevel drive affords an individual positioning of the machine torch (Y- and Z- axis). n The direction functions (forwards, backwards, Stop) are activated only by one operation element. n The drive with conus system (continuous mechanical feed change) guarantees a constant and stable movement of the machine. n Low weight of 9.5 kg (Easy handling and transport) n The equipment with two machine torches affords parallel- and Y-bevel cutting. IK-12 Beetle Total length Track width 3-150 mm 150-880 mm/min Single cone speed ssystem, mechanical regulation 42V /110V /220V AC selective 480 mm 140 mm Acetylene, Propane, natural gas and 9,5 kg 6

IK-12 Max 3 The IK 12 Max 3 is the premium product of our assortment! This motorized driven hand cutting machine allows besides torch cutting- also plasma cutting as well as automated welding at top quality. The three main devices (machine body, torch set and guide rail) as well as the accessories were listed as independent elements. So you can arrange the machine individually. The drive with doubled conus system, developed by ourselves, lets the motor stay at a constant rotational speed range (1500 U/min). n Outstanding operation n Unrivaled robust and heat-proof n Excellent traction n Steady drive by a well balanced centre of gravity n Very high number of operation hours (more than 5000 h) due to the doubled conus drive n Feed (80-800 mm/min.) High Speed (240-2400 mm/min.) n Heat protection shield on the cutting side and the base plate n Gas and plasma cutting as well as automated welding n Cutting area of 0,5 to 600 mm n Easy attendance IK-12 Max 3 (Standard type) 0,5-600 mm 80-800 mm/min Cutting Speed (High speed) 240-2400 mm/min Total length Track width Double cone speed system, mechanical regulation 42V /110V /220V AC selective 430 mm 140 mm 10,0 kg IK-54D The IK-54 D is a high quality and robust shape cutting machine with high production accuracy. It is possible to cut steel plates of a material thickness up to 100 mm. An extreme powerful permanent magnet guarantees a constant feed also while cutting difficult shapes. The magnet rolls (sampling) have different diameter (8, 10, 15 and 20 mm). So it is possible to produce different cutting pieces by exchanging the magnet roll. The low weight (33 kg) allows an easy transport of the machine from one site of operation to another. These features else apply only to considerably more expensive cutting machines. n Cutting oxygen and feed get activated with one control element n Extreme powerful permanent magnet n S.C.R. control system for constant feed n rotatable burner support n Circle cutting (till 1700 mm) possible IK-54D Cutting circle Cutting Rectangle Machine height 3-100 mm 30-700 mm, with device 600-1700 mm 30-60 mm, with device 500-1200 mm 100-1000 mm/min SCR control 100V AC 765 mm 33,0 kg 7

IK-70 The IK-70 is a portable automatic circle cutting machine which is developed for cutting circles, with or without bevel, on even surfaces as well as in horizontal and vertical position. It is possible to cut circles with a diameter of 30-1000 mm. The accordingly dimensioned base late rests upon four movable balls and allows a fast positioning of the IK-70. Another advantage is the compact and solid control system which improves the speed stabilization especially while extremely low feed. n Central control adjustment n Low weight and high stability n No entangling hoses due to the rotation joint n Simple positioning mechanism n Variable operation possibilities IK-70 Cutting diameter 5-50 mm 30-1000 mm 0,2-6 rpm or 0,04-1,5 rpm SCR Ward Leonard 110V AC 55,0 kg IK-82 Series The IK-82 is a new and powerful mold cutting series of a concentric tracing type. The simple design and interchangeable construction have substantially reduced the machine weight and permitted systematization for easy use. The model comes in three types - S, M, and L, classified according to the effective cutting width. Types S and M have an interchangeable arm pipe, while type L has a rail pipe on the rail cart, and the length of the rail pipe can be changed according to the size of the material to be cut. n Rail carriage featuring adjustable rail length according to workpiece (Type L). n Easy tip replacement n Tracer head for handling ease and high-precision cutting. n Light-weight and rugged arm by stainless steel pipe structure (Types S and M) n Magnetic roller selectable for your requirements (Types S and M) IK-82 S200 Cutting range 5-50 mm Cutting range Circles up to 200 mm, ellipses up to 420 x 160 mm Magnet roller 25 mm Ø 100-900 mm/min Transistor 42V/110V AC Acetylene or propane 7,5 kg 8

Cir-Cut II Cir-Cut II is a portable automatic circle cutting machine which is developed for circle cutting with or without bevel, on even surfaces as well as in horizontal and vertical position. A powerful electromagnet simplifies cutting in any position. The revolute joint of the gas supplier prevents entangling hoses and a reset of the machine to its home position. n Low weight (simple operation and transport) n Easy positioning for cutting by the use of centering pin (circle diameter 40-200 mm) n Bevel cuts up to 45 possible n No entangling hoses due to revolute joint Cir-Cut II Cutting diameter 5-50 mm 40-200 mm 0,5-7 rpm SCR Ward Leonard 110V AC 11,0 kg Picle-1 The Picle-1 is a manual driven portable pipe cutting machine for trimming and beveling pipes. The chain drive is effected over a large worm and a worm wheel. The low transmission ratio leads to an absolutely frictionless feed. The transmission chain consists of simply constructed, smoothly interlocking chain links. Due to the chain link s easy insertion and removal a fast exchange for varying pipe diameter is guaranteed. The adjustments for bevel cutting result from an angle scale at the torch bracket. n Standard chain for cutting pipe diameter of 114-600 mm n Extension chain (1 m) for large pipe diameter n The low transmission ratio leads to an absolutely frictionless feed. n The torch adjustments for bevel cutting are effected over an angle scale. n Easy operation and attendance n Low weight Picle-1 Height Track width 5-50 mm manually 400 mm 230 mm 9,0 kg 9

Auto Picle-S Auto Picle-S is a motorized driven portable pipe cutting machine with remote control. The special guiding system with its fixed guiding rail guaranties a high cutting accuracy, especially while cutting large pipe diameters. By using the motorized drive for trimming and beveling pipes highest quality will be achieved. The transmission chain consists of simply constructed, smoothly interlocking chain links. Due to the chain link s easy insertion and removal a fast exchange for varying pipe diameter is guaranteed. The adjustments for bevel cutting result from an angle scale at the torchbracket. n Especially developed for pipe plasma cutting n Guiding system with fixed guiding rail n Cutting of vertical pipes possible n Simple adjustment of varying pipe diameter n Operation by remote control Auto Picle-S Height Track width 5-50 mm 100-700 mm/min PWM with remote control 42V /110V AC selective 400 mm 230 mm 15,0 kg Auto Picle-P Auto Picle-P is a motorized driven portable pipe cutting machine with remote control for cutting with plasma. The special guiding system with its fixed guiding rail guaranties a high cutting accuracy, especially while cutting large pipe diameters. By using the motorized drive for trimming and beveling pipes highest quality will be achieved. The transmission chain consists of simply constructed, smoothly interlocking chain links. Due to the chain link s easy insertion and removal a fast exchange for varying pipe diameter is guaranteed. The adjustments for bevel cutting result from an angle scale at the torchbracket. n Especially developed for pipe plasma cutting n Guiding system with fixed guiding rail n Cutting of vertical pipes possible n Simple adjustment of varying pipe diameter n Operation by remote control Auto Picle-P Height Track width dependent on power source 500-3000 mm/min S.C.R. control with remote control 110V AC 400 mm 230 mm 15,0 kg 10

KHC-600D The KHC-600D is a portable automatic pipe hole cutting machine. The field of main application is the accurate cutting of holes with or without bevel, through the casing of the pipes, high-pressure storage tank and heat exchanger. An eccentric apparatus guarantees an exact adjustment of the stroke (Up and down of the machine burner). The rotation joint at the gas supplier prevents entangling hoses and a repositioning of the machine to its home position. n Compact Design n Suits for cutting inside as well as upon the pipe n Easy positioning for cutting by the use of centering pin (circle diameter 40-200 mm) n Bevel cuts till 45 possible n No entangling hoses due to revolute joint KHC-600D Cutting diameter Vertical torch stroke Machine dimensions (WxHxD) 5-50 mm 60-600 mm 0-100 mm SCR control 0,12-1,2 rpm 42V /110V AC selective 500 mm x 760 mm x 1050 mm 26,0 kg KHC-600P The KHC-600D is a portable automatic pipe hole cutting machine. It can be equipped with plasma equipment and a drilling unit. The field of main application is the accurate cutting of holes with or without bevel, through the casing of the pipes, high-pressure storage tank and heat exchanger. An eccentric apparatus guarantees an exact adjustment of the stroke (Up and down of the machine burner). n An eccentric shaft guarantees an exact adjustment of the stroke. n Compact Design n Suits for cutting inside as well as upon the pipe n Easy positioning for cutting by the use of centering pin n Bevel cuts till 45 possible KHC-600P Cutting diameter Vertical torch stroke Machine dimensions (WxHxD) dependent on the current source 120-600 mm 0-100 mm 0,24-2,42 rpm SCR control 42V AC 500 mm x 980 mm x 1200 mm 52,0 kg 11

IK-72T The IK-72 is a portable automatic cutting machine for all positions (Three dimensional). There are three different types of rails. The 1 D rail made of aluminum allows cutting of even surfaces. The cutting system 2 D/3 D made of hard rubber with flexible steel pipes in the inside allows cuts in the second and third dimension. All rails feature magnetic holder which enable cuts in vertical and horizontal position. The low weight (4,5 kg) and the outstanding mechanics (gear rack/bevel drive and lateral guide rolls) afford high quality cutting accuracy. n Three rail types for a substantial working area n Easy to operate n Outstanding mechanics n High quality of cutting accuracy IK-72T 5-50 mm 150-700 mm PWM 42V /110V /220V AC selective 4,5 kg Mini-Mantis II The Mini-Mantis II is a portable automatic H-beam cutting machine. It is possible to perform fast and clear bar and flange cuts on beam profiles. The machine features two drive motors: One for bar cutting, the other for flange cutting. For cutting bars the carriage drives along the guide rail as for cutting flanges the torch is moved over a vertical gear rack. So indexing and turning of the work piece is dispensed. n Guide rail and main unit are connected (short installation time) n Low weight (It is more economic to transport the machine to the work piece) n Diagonal cuts at the bar and flange as well as beveling is possible till 45 n SCR control unit for steady feed Mini-Mantis II Cutting dimensions Machine dimensions (WxHxD) 5-40 mm see above 100-700 mm/min SCR control 110V AC 500 mm x 760 mm x 1050 mm 20,0 kg 12

IK-05 Lug-Cut The IK-05 Lug-Cut is a portable cutting machine for cutting lifting brackets. The machine is used everywhere where large plate- and construction parts are equipped with lifting brackets for transportation (e.g. bridge and ship building). The feed results from a unique spring drive so the machine does not need any power supply. The curved cutting nozzles allow a separating cut of the lifting brackets very close to the work piece without hurting it. The separated lifting brackets can be reused. Varying material thicknesses can be cut with the same feed speed only by changing the heating flame. n Unique spring drive n Constant feed (400mm/min) n Simple handling and low weight (5,9 kg) n Perfect quality of cuts (No compare to manual cutting) n Quick coupling device for burning gas, heating and cutting oxygen IK-05 Lug-Cut Drive system Dimensions 20-30 mm 400 mm/min Spring drive method Length of 740 mm, effective cutting length of 380 mm Acetylene, propane 5,9 kg 13

Portable Welding Devices Wel-Handy-Mini The Wel-Handy Mini is a compact easy to use welding portable with the best performance and functionality in its class. Thanks to its outstanding traction force (16 kg) horizontal fillet welds in the area of the vessel, bridge, crane and steel building can be performed competitive and in an extremely high quality. The Wel-Handy Mini can be used perfectly at limited space. It enables automatic welding in a working range of only 240 mm width. To as many needs, the guiding roles can be adjusted at 12, 41, 57 or 81 mm in height. To ensure a vertical feed the guiding roles are designed robust so carry the weight of the vehicle. n Ultra-compact n 6 mm gap between base of carriage and plate being welded n 16 kg traction power n Perfect for working in tight places n Also ideal for vertical welding (downward direction) n Travel direction switchable between left and right n Digital speed display Wel-Handy-Mini Control Traction power Burner support 100-1000 mm/min, left/right run 4 wheel drive with magnetic attraction system 16,0 kg Vertical stroke and horizontal, 33 mm adjustable Guide roller Scanning height adjustable to 12, 41, 57 and 81 mm Auto stop function Machine dimensions (WxHxD) End limit with electric arc interruption 42V AC 230 mm x 257 mm x 220 mm 7,0 kg Wel-Handy-Multi The Koike Wel Handy Multi welding carriage covers a wide range of welding positions and applications, such as horizontal, vertical, tack, weaving etc. The Wel Handy Multi Model is light, compact and has a 4WD. The magnetic force traction with low center of gravity achieves the highest pulling power and stability in the market. The Wel Handy Multi Standard can be used for flat and vertical welding. The Twin Torch option can easily be mounted on the Wel Handy Multi Standard to increase your productivity while decreasing heat distortion. n The 6.9 kg light weight unit gives better handling and set-up. n 30 kg magnetic force assures a stable motion and it can also climb vertically. n Strong magnetic force is easily detached by a lever. n Maintenace free aluminum diecast bofy makes it lighter and durable. n Maximum speed of 1500 mm/min can achieve high-speed welding. n Low center of gravity gives constant motion. n Clearance is highest in the market (6 mm). It can run over wel beads easily. n Twin Torch option. Wel-Handy-Multi Control Traction power Burner support Guide roller Auto stop function Machine dimensions (WxHxD) 150-1500 mm/min, left/right run 4 wheel drive with magnetic attraction system 30,0 kg Vertical stroke and horizontal, 45 mm adjustable Scanning height adjustable to 10, 20 and 38 mm End limit with electric arc interruption 42V AC 262 mm x 265 mm x 260 mm 6,9 kg (Standard) /6,8 kg (Advance) 14

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KOIKE the spirit of cutting. Advanced technology combined with face to face relationship and an in-depth understanding of customers cutting needs that s what KOIKE as a Japanese manufacturer of oxy-fuel, plasma and laser cutting technology stands for. Customers are companies active in shipbuilding, steel construction, vehicle manufacturing, fabrication and other heavy metal industries - they all trust on more than 90 years of KOIKE s cutting expertise. KOIKE EUROPE B.V. Grote Tocht 19 1507 CG Zaandam, Netherlands Phone +31 (0) 75 6 12 72 27 Fax +31 (0) 75 6 70 22 71 www.koike.nl info@koike.nl KOIKE Engineering Germany GmbH Pappelweg 8 61169 Friedberg, Germany Phone +49 (0) 6031 161571-00 Fax +49 (0) 6031 161571-01 www.koike-engineering.com info@koike-engineering.com