Modular FRLs Pneumatic Mini Series G /8 - G /4 Modular Junior Series G /8 to G 3 /8 Modular Maxi Series G /4 to G 3 /4 Modular Series G Catalogue no. 258G-ca
Mini IndexFRLs Mini FRLs Page o. Introduction to the Mini FRL Series 3 Popular combinations 4 / 5 / 6 Filters 7 Coalescing and Adsorbers 8 Regulators 9 Filter/Regulators 0 Lubricators Soft Start valves 2 / 3 Dump valves 4 / 5 Mini FRL materials and Solenoids for Dump Valves 6 Combination dimensions 7 Mounting assemblies 8 Mounting kits 9 Modular Junior FRLs Introduction to the Modular Junior Series 20 Popular combinations 2 / 22 / 23 / 24 Filters 25 Coalescing and Adsorbers 26 Regulators 27 Filter/Regulators 28 Lubricators 29 Soft Start valves 30 / 3 Dump valves 32 / 33 Modular Junior FRL materials and all Valves 34 Combination dimensions 35 Mounting assemblies 36 Port locks, mountings and accessories 37 Modular Maxi FRLs Introduction to the Modular Maxi Series 38 Popular combinations 39 / 40 Filters 4 Coalescing and Adsorbers 42 Regulators 43 Filter/Regulators 44 Lubricators 45 Combined Soft Start / Dump Valve 46 Manually Operated Dump Valves 47 Modular Maxi FRL materials and all Valves 48 Combination dimensions 49 Mounting assemblies 50 Port locks, mountings and accessories 5 Modular Hi-Flow FRLs Introduction to the Modular Hi-Flow Series 52 Popular combinations 53 Filters 54 Coalescing and Adsorbers 55 Regulators 56 Filter/Regulators 57 Lubricators 58 Modular Hi-Flow FRL materials Mounting Kits and Port locks 59 Accessories Adjustable reset pressure switches 60 Pressure Gauges 6 Spare Kits and Replacement Parts 62 / 63 Pneumatic 2
Mini FRLs Mini FRLs The Mini FRL range is designed for use in small pneumatic systems or in control cabinets where space is at a premium. The system allows units to be connected together, without the use of pipe connectors, saving space; providing constant mounting centres; whilst maintaining a modern aesthetically pleasing appearance. The individual filters, regulators, lubricators and filter/regulators are all moulded in a quality engineering polymer, and carry integral port threads G /8 or G /4 using a metal insert, to give added strength when units are used individually. Overall the individual products are extremely light in weight, a complete FRL unit weighs only 380 grams. The Mini FRL system Coloured knobs 8 bar lack 4 bar Grey 2 bar lue Pneumatic 3
Mini FRLs Popular combinations Mini FRL Combinations 5 micron elements, 8 bar regulator + gauge and wall mounting brackets Ports owl - Drain Semi -Auto Drain Auto Drain* G /8 P3A-CG P3A-CCG P3A-C8G G /4 P3A-C2G P3A-C2CG P3A-C28G Filter/Regulator - Lubricator Combinations 5 micron elements, 8 bar regulator + gauge and wall mounting brackets Ports owl - Drain Semi -Auto Drain Auto drain* G /8 P3A-CAG P3A-CACG P3A-CA8G G /4 P3A-CA2G P3A-CA2CG P3A-CA28G Part numbers. P3A- C Filter/Reg + Lub combo A G /8 o Gauge FR L combo FRL combo + Manifold after Regulator K G /4 2 Semi-Auto Drain Auto Drain* C 8 Gauge G F/R L combo + Manifold after Filter/Regulator H ote: For materials see page 6 For dimensions see page 7 * Available year 2000 Pneumatic 4
Mini FRLs Popular combinations Filter/Regulator and manual bistable dump valve combinations with wall mounting brackets 5 micron element, 8 bar regulator spring Dump valve with black knob and locking clip Filter regulator manual bistable dump valve Ports Locking dump valve Transparent bowl manual drain Transparent bowl semi auto drain Transparent bowl auto drain* G /4 P3A-C2G P3A-C2CG P3A-C28G Part numbers. P3A- C G /4 2 Transparent bowl manual drain Transparent bowl semi C auto drain Transparent bowl auto 8 drain* Gauge o Gauge G ote: For customised combinations consult Technical Sales Department. ote: For materials see page 6 For dimensions see page 7 * Available year 2000 Pneumatic 5
Mini FRLs Popular combinations Dump valve and soft start valve combinations with wall mounting brackets Valves for other than 24 V DC to be ordered less solenoid & solenoid ordered separately. Dump valve and soft start valve Ports Solenoid operated dump valve + manual set point soft start valve 24V DC Less Solenoid G /4 P3A-CS2GM2CC P3A-CS2GMØØØ For solenoids see page 7 Dump valve and soft start valve Ports G /4 Pilot operated dump valve + manual set point soft start valve P3A-CS2QM Part numbers. P3A- C S M G /4 2 5mm solenoids 8mm PI centres on opposite side Pilot port push-in G Q 24V DC Without Solenoid 2CC 000 ote: For customised combinations consult Technical Sales Department. ote: For materials see page 6 For dimensions see page 7 For solenoids see page 6 Pneumatic 6
Mini FRLs Filters Symbols 2 2 Manual drain Auto Drain / Semi auto drain High quality polyamide bowls standard. Unique 'elastomatic' filter elements 5 micron standard, 40 micron optional. Manual, Auto or Semi-auto drain options. Part numbers: P3A - FA G /8 G /4 2 Semi-Auto Drain C 40 Micron 5 Micron G E High Capacity Automatic Drain* 8 * Available year 2000 Technical information Dimensions (mm) Max. inlet pressure 0 bar max. Temperature range -0 0 C +50 0 C owl capacity cm 3 High capacity bowl 33 cm 3 Flow* G /8 4.5 dm 3 /s G /4 7.5 dm 3 /s Weight 75g ote: For materials see page 6.7.6 2.5 4 6.3 7 8 bar Pressure drop bar.6.5.4.3.2. 0 0 2 4 6 8 0 2 4 6 8 20 Flow dm 3 /s * At 6 bar inlet, 0,7 bar pressure drop. * Modular connection kit with each product For Repair Kits and Spares see pages 62 and 63. 0 Pneumatic 7
Mini FRLs Coalescing Filters and Adsorbers Symbols 2 2 Manual drain Auto Drain / Semi auto drain Part numbers: P3A - FA G /8 G /4 2 Semi-Auto Drain C Coalescing Adsorber C A High Capacity Automatic Drain* 8 * Available year 2000 Technical information Max. inlet pressure 0 bar max. Temperature range -0 0 C +50 0 C owl capacity cm 3 High capacity bowl 33 cm 3 Max flow* 2.5 dm 3 /s (Adsorber) Max flow* dm 3 /s (Coalescer) Weight 75g ote: For materials see page 6.6 2.5 4 6.3 7 8 bar Features: Coalescing filters Maximum solid particle passed 0.3 microns. Maximum oil carry-over 0.02 mg/m 3 High quality polyamide bowls standard, metal bowl option. Manual, auto or semi auto drain options. Features: Adsorbers Removes hydro-carbon vapours. Pressure drop bar Medium flow meter-inlet 2.5 bar Removes oil vapour carry-over. Activated carbon element For "breathable air" applications. Flow dm 3 /s Coalescing filters * Maximum recommended flow at 7 bar inlet pressure and 40 mbar pressure drop with element wet. Adsorbers * Maximum recommended flow at 7 bar inlet pressure and 00 mbar pressure drop. The use of a Coalescing pre-filter is essential. Adsorber filters do not remove carbon monoxide or carbon dioxide. * Modular connection kit with each product For Repair Kits and Spares see page 62 and 63. Pneumatic 8
Mini FRLs Regulators Symbols 3 2 2 Self bleed regulator with gauge on bleed regulator 3 secondary pressure ranges available, 0-2 bar, 0-4 bar, 0-8 bar. alanced diaphragm design, self relieving standard, non relieving optional. Push to lock non-rising control knob. Colour coded adjustment knobs. 8 bar lack, 4 bar Grey, 2 bar lue. Part numbers: P3A - RA P G /8 G /4 2 Relieving on -relieving 0,2-8 bar + Gauge G 0,2-8 bar o Gauge 0,2-2 bar + Gauge Z 0,2-2 bar o Gauge Y 0,2-4 bar + Gauge M 0,2-4 bar o Gauge L Technical information Dimensions (mm) Max. inlet pressure 0 bar max. Temperature range -0 0 C +50 0 C Flow 4-8 bar 2,7 dm 3 /s 2 bar 6,5 dm 3 /s Weight 85g G /8 each side ote: For materials see page 6. For pressure gauges see page 6. 55 approx Regulation characteristics For Repair Kits and Spares see pages 62 and 63. 7 8 Secondary pressure bar 6 5 4 3 2 0 0 2 6 0 2 4 6 8 20 Flow dm 3 /s P3A-RA2 G /4 ports, 8 bar spring P3A-RA G /8 ports, 8 bar spring Secondary pressure bar 7 6 5 4 3 2 2 3 4 5 6 7 8 9 0 Primary pressure bar Flow dm 3 /s Flow 5 dm 3 /s Pneumatic 9
Mini FRLs Filter regulator Symbol 2 'Elastomatic' filter elements 5 micron standard, 40 micron optional. 3 secondary pressure ranges, 0-2 bar, 0-4 bar or 0-8 bar. Push to lock, non-rising control knob. Colour coded adjustment knobs. 8 bar lack, 4 bar Grey, 2 bar lue. Part numbers: P3A - EA 0 0 P G /8 G /4 2 Semi-Auto Drain High Capacity Automatic Drain* C 8 5 Micron 40 Micron E G * Available year 2000 Relieving on- Relieving 0,2-8 bar + Gauge G 0,2-8 bar o Gauge 0,2-2 bar + Gauge Z 0,2-2 bar o Gauge Y 0,2-4 bar + Gauge M 0,2-4 bar o Gauge L Technical information Dimensions (mm) Max. inlet pressure 0 bar max. Temperature range -0 0 C +50 0 C owl capacity cm 3 High capacity bowl 33 cm 3 Flow G /4-2 - 8 bar 0,9 dm 3 /s Weight 32g G /8 each side ote: For materials see page 6. For pressure gauges see page 6. * Modular connection kit with each product For Repair Kits and Spares see page 62 and 63. Pneumatic 0
Mini FRLs Lubricators Symbols 2 2 Lubricator Lubricator with drain High quality polyamide bowls standard. 360 0 sight dome - drip control. Low flow oil pick-up capability. Part numbers: P3A - LA Technical information G /8 G /4 2 with Without Drain High Capacity High Capacity o Drain A 6 7 Dimensions (mm) Max. inlet pressure 0 bar max. Temperature range -0 0 C +50 0 C owl capacity 26 cm 3 High capacity bowl 48 cm 3 Flow* G /8 3 dm 3 /s. G /4 8 dm 3 /s * At 7 bar inlet 5% pressure drop ote: For materials see page 6. 8 7 6 Minimum operating flow both sizes Supply pressure bar 5 4 3 G /8 G /4 * Modular connection kit with each product 2 Minimum recommended flows (Pressure drop 5% of supply pressure) 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 90 5 20 Flow dm 3 /s For Repair Kits and Spares see page 62 and 63. Pneumatic
Mini FRLs Soft Start and Dump Valves The controlled introduction of pressure can be an important safety factor and prevent damage to tooling etc. when air pressure is introduced at machine start up. The soft start valve is an ideal method of providing a fully adjustable controlled introduction of pressure. Soft Start Valve Operation: The switch point is set via the control knob and is fully adjustable between and 5 bar. Additionally the bleed orifice which delays the rise in pressure is supplied as standard in several diameters:- Ømm, Ø,5mm, Ø2,2mm, and Ø3mm. These are field interchangeable by removing the top plug of the valve. The soft start valve will, when set, allow the pressure to gradually build to the set point before fully opening to deliver full flow at line pressure. In normal operation the soft start valve is assembled, in series, with an accompanying air pilot, solenoid pilot or manually actuated dump valve. This is used as an on - off switch for line pressure, and for exhausting the system. Typical combinations Fig.. Soft start and dump valve Fig. 2. Air supply FRL Air supply to m/c or system Air supply FRL Soft start and dump valve Air supply to m/c or system Air supply to m/c or system Fig.. enables part of a system to be isolated and the air dumped to atmosphere whilst operating another part normally. Soft start and dump valve Fig. 2. shows the Soft Start and Dump valve assembled as part of the main Mini FRL combination feeding an entire system. Effect of orifice on flow characteristics of pneumatic switch Inlet pressure 0 bar 7 6 5 4 3 2 AC D E 5 seconds to exhausts F Pressure drop bar Flow characteristics for ('Soft Start' valve) 7 6 8 7 5 6.3 4 4 3 2.5 2.6 Time secs. 20 40 60 80 00 6 bar inlet A zero switch point 0 litre volume turn.5mm dia orifice C 2 turns D 3 turns E 4 turns F 5 turns 0 20 30 40 50 60 70 Flow (dm 3 /s) Pneumatic 2
Mini FRLs Soft Start Valves Symbol Manually operated Controlled induction of pressure Fully adjustable switch point Part numbers: P3A - SA 0 0 0 G /8 G /4 2 o adjustment Manual adjustment Manual + Gauge Manual + Tamperproof Manual + Gauge + Tamperproof Manual + Key Lock Manual + Key Lock + Gauge M G T V K J Technical information Max. inlet pressure 0 bar max. Temperature range -0 0 C +50 0 C Flow 4-8 bar 2,7 dm 3 /s 2 bar 6,5 dm 3 /s Weight 85g ote: For materials see page 6. For pressure gauges see page 6. * Modular connection kit with each product Pneumatic 3
Mini FRLs Remotely Operated Dump Valves Symbol Air pilot or solenoid pilot operated dump valves Low Watt solenoid coils Valves for other than 24 V DC to be purchased less solenoid & solenoid ordered separately. Part numbers: P3A - DA 0 0 G /4 2 Pilot Monostable 4mm Push-in Solenoid (5mm) Monostable PQ SG o Solenoid 24V. D.C. 2CC Less Solenoid ØØØ For alternative solenoids see page 6. Technical information Max. inlet pressure 0 bar max. Temperature range -0 0 C +50 0 C Flow 4-8 bar 2,7 dm 3 /s 2 bar 6,5 dm 3 /s Weight 85g 4mm Push-in Air pilot connection ote: For materials see page 6. Operation Remotely operated dump valves automatically shut off upstream pressure and exhaust the downstream pressure when the pilot pressure is released. To maintain these units in the open position a pilot supply to the air pilot operated version or an electrical signal to the solenoid operated version mist be maintained. The valve will automatically dump when the holding signal is removed. * Modular connection kit with each product Pneumatic 4
Mini FRLs Manually Operated Dump Valves Symbol Shuts off upstream and dumps downstream pressure. Choice of red or black knobs. G /4 ports. Ventral G /4 exhaust port. Padlockable version. Part numbers: Manual dump valves shut off upstream pressure and exhaust the downstream pressure at the touch of a button. They are available and with a choice of either black or high visibility red knobs, especially useful for emergency stop applications. P3A - DA 0 0 G / 4 2 Manual Monostable black knob M on Locking Manulal istable black knob Locking L Manual monostable red knob Manual istable red knob R Technical information Max. inlet pressure 0 bar max. Temperature range -0 0 C +50 0 C Flow* G /8 4.5 dm 3 /s G /4 7.5 dm 3 /s Weight 75g G/4 Each side /8 Gauge port ote: For materials see page 6. G/4 Exhaust port * Modular connection kit with each product Pneumatic 5
Mini FRLs Materials Filter ody ylon 6 glass filled owl (Transparent) ylon Louvre Acetal Element ylon 6 Acetal Semi-Auto Drain Acetal / rass Springs Stainless Steel Seals itrile Regulator ody ylon 6 glass filled onnet Acetal Control Knob Acetal Adjustable Screw Plated Steel Spring Rest (Upper) rass Spring Rest (Lower) Steel / rass Spring Plated Steel Diaphragm itrile / ylon Valve Stem rass Valve Guide Acetal Valve Seat itrile ottom Cap Acetal Springs Stainless Steel Seals itrile Lubricator Solenoids for Dump Valves (5mm solenoid) Supplied with cable plug and non-locking flush manual override Voltage 2VDC 24VDC 2V 50Hz/60Hz 24V 50Hz 5V 50Hz/20VAC 60Hz 230V 50Hz/240VAC 60Hz Solenoids for Dump Valves (COMO solenoid) (on locking override) Voltage COMO-Solenoids 24VDC (48V 50Hz) 24V/50Hz/60Hz (VDC) 0V/50Hz/60Hz (50VDC) Order code P2G-PV32C P2G-PV34C P2G-PV34E 230V/50Hz/60Hz (20VDC) P2G-PV34J 2V/50Hz/60Hz (6VDC) Order code P2E-KV32 P2E-KV32C P2E-KV3 P2E-KV3C P2E-KV3F P2E-KV3J P2G-PV34 ody owl (Transparent) Knob Sight Glass Venturi Valve Transfer Tube Tube Retainer Spring Seals Accessory Products odies Housings Valve Stems Knobs SSV Main Spring Springs Seals ylon 6 glass filled ylon Acetal Polyamide Acetal ylon rass Stainless Steel itrile Zinc Aluminium rass Acetal Plated Steel Stainless Steel itrile Description Order code Cable plug, for COMO solenoid 24V, LED+Diode 925 9980-04 24V AC/DC, LED+VDR 925 9980-06 0V AC/DC, LED+VDR 925 9980-08 240V AC/DC, LED+VDR 925 9980-0 lack 925 9980- Pneumatic 6
Mini FRLs Combination dimensions Filter, Regulator, Lubricator Filter/Regulator, Lubricator Filter/Regulator & Dump Valve Filter, Regulator, Manifold, Lubricator. Filter/Regulator, Lubricator, Dump valve, Soft start valve Wall mountings DI rail eck mounting Pneumatic 7
Mini FRLs Mounting assemblies Assembly containing a regulator or filter regulator Assembly without regulator or filter regulator Wall brackets mounted at the ends of an assembly Wall brackets mounted at the ends of an assembly Wall brackets mounted inside an assembly Wall brackets mounted inside an assembly Pneumatic 8
Mini FRLs Mounting Kits Part no. Mounting Style DI rail DI rail clip for wall mounting Mounting P3A-KA00MK P3A-KA00CW or kit P3A-KA00MR Part no. Mounting Style Angle Regulator and racket P3A-KA00MR Filter/Regulator Mounting bracket mounting Part no. Part no. Plastic panel mounting ring P3A-KA00MP Metal panel mounting ring P3A-KA00MM Part no. Mounting Style Rear Entry Connector P3A-KA00CW Direct G /4 ported or may be mounted to butt directly to machine bulkhead Part no. Mounting Style Wall asic kit for wall mounting Mounting P3A-KA00CW individual Regulator or kit Filter/Regulator units Part no. Mounting Style Modular Provides 5 outlets Manifold P3A - MAV May be connected in series lock Part no. Mounting Style Regulator Tamperproof P3A - KA00AT Prevents unauthorised Kit adjustment x6 Pneumatic 9
Modular Junior FRLs The System The Modular system allows units to be connected together, without the use of pipe connectors, saving space; providing constant mounting centres; whilst maintaining a modern aesthetically pleasing appearance. The system comprises standard units with a common body size, body connectors and separate port blocks with a choice of port thread. This provides the designer with a truly modular system which can be adapted and expanded to suit the future needs of the application. The system also allows units to be removed from the air line without disturbing the fixed pipe connections greatly simplifying maintenance. The Modular system comprises Filters, Coalescing Filters, Adsorbers, Regulators, Combined Filter - Regulators and air line Lubricators together with a wide range of accessory products including Soft Start Valves, Dump Valves, Manifolds and Rear Entry Connectors. Filter/regulator Wall Mounting Port lock Regulator angle bracket kit Rear Entry Connector Lubricator Regulator Filter ody connector Dump valve Soft Start Valve all valve Manifold Coloured knobs 6 bar Orange 8 bar lack 4 bar Grey 2 bar lue Pneumatic 20
Modular Junior FRLs Popular combinations /4" FRL Combinations 5 micron elements, 8 bar regulator + gauge and wall mounting brackets Ports owl - Drain Metal owl Metal owl Metal owl Semi -Auto Drain Auto Drain* Semi-Auto Drain Auto Drain* G /4 P3D-C2G P3D-C2CG P3D-C2DG P3D-C2KG P3D-C2LG P3D-C2MG G 3 /8 P3D-C3G P3D-C3CG P3D-C3DG P3D-C3KG P3D-C3LG P3D-C3MG Options: Part no. P3D- C G Options: Upstream all Valve as first unit Downstream all Valve as last unit Combination without all Valve A C FRL combination + G /4 ported body connector after Regulator FRL combination + Manifold after Regulator F/R L Combination + G /4 ported body connector after Filter/Regulator F/R L Combination + Manifold after Filter/Regulator F+R+L combination F/R+L combination L K J H A G /4 2 G 3 /8 3 Semi-Auto Drain Metal owl Metal owl Semi Auto Drain Transparent bowl Auto Drain* Metal bowl Auto Drain* C K L o Gauge With Gauge ote: For customised combinations consult Technical Sales Department. D M * Available year 2000 G Pneumatic 2
Modular Junior FRLs Popular combinations Filter/Regulator - Lubricator Combinations 5 micron elements, 8 bar regulator + gauge and wall mounting brackets Ports owl - Drain Metal owl Metal owl Metal owl Semi -Auto Drain Auto Drain* Semi-Auto Drain Auto Drain* G /4 P3D-CA2G P3D-CA2CG P3D-CA2DG P3D-CA2KG P3D-CA2LG P3D-CA2MG G 3 /8 P3D-CA3G P3D-CA3CG P3D-CA3DG P3D-CA3KG P3D-CA3LG P3D-CA3MG Options: Part no. P3D- C G Options: Upstream all Valve as first unit Downstream all Valve as last unit Combination without all Valve A C FRL combination + G /4 ported body connector after Regulator FRL combination + Manifold after Regulator F/R L Combination + G /4 ported body connector after Filter/Regulator F/R L Combination + Manifold after Filter/Regulator F+R+L combination F/R+L combination L K J H A G /4 2 G 3 /8 3 Semi-Auto Drain Metal owl Metal owl Semi Auto Drain Transparent bowl Auto Drain* Metal bowl Auto Drain* C K L o Gauge With Gauge ote: For customised combinations consult Technical Sales Department. * Available year 2000 D M G Pneumatic 22
Modular Junior FRLs Popular combinations Dump valve and soft start valve combinations with wall mounting brackets Ports Solenoid operated dump valve + manual set point soft start valve 24V DC Valve without Solenoid G /4 P3D-CS2GM2CC P3D-CS2GM000 G 3 /8 P3D-CS3GM2CC P3D-CS3GM000 Valves other than 24 V DC to be purchased less solenoid and solenoid ordered separately. Ports G /4 G 3 /8 Pilot operated dump valve + manual set point soft start valve P3D-CS2QM P3D-CS3QM Options: Part no. P3D- C S M Options: Upstream all Valve as first unit Downstream all Valve as last unit A G /4 2 Air pilot operated 24V DC 2CC Q dump valve Valve without G 3 /8 3 000 Solenoid operated G solenoid dump valve Combination without all Valve C ote: For customised combinations consult Technical Sales Department. Pneumatic 23
Modular Junior FRLs Popular combinations Filter/Regulator and all valve combinations with wall mounting brackets and port connectors, 5µ element Ports Pressure Metal owl Transparent bowl max, bar Manual Semi-Auto Auto* Manual Semi-Auto Auto* G /4 7 P3D-A2KG P3D-A2LG P3D-A2MG G 3 /8 7 P3D-A3KG P3D-A3LG P3D-A3MG G /4 0 P3D-A2G P3D-A2CG P3D-A2DG G 3 /8 0 P3D-A3G P3D-A3CG P3D-A3DG Options: P 3 D - all valve Thread owl / drain Gauge A Upstream all Valve as first unit Downstream all Valve as last unit 2 G/4 3 G3/8 C Semi-Auto Drain G With gauge Without gauge D Auto Drain* K Metal owl ote! For customised combinations consult Technical Sales Department. L M Metal owl Semi Auto Drain Metal owl Auto Drain* * Available year 2000 Pneumatic 24
Modular Junior FRLs Filters Symbols 2 2 2 Options: Manual drain Semi auto drain Auto drain Choice of transparent nylon or metal bowls with convex integral sight glasses. Quick release bowl mechanism - added safety, bowl cannot be removed whilst pressurised. Sight glass can be located in 90 0 increments. Elastomatic filter elements shrug off larger dirt particles as flow varies. 5 micron elements as standard, option 40 micron. o tools required for dismantling or cleaning element - routine servicing without removing from line. P3D - FA 0 0 E G /4 2 G 3 /8 3 Without Port blocks 00 Metal owl Metal owl Semi Auto Drain Metal owl Auto Drain* Semi Auto Drain Auto Drain* K L M C D 40 Micron Element 5 Micron Element G E ote: For customised combinations consult Technical Sales Department. * Available year 2000 Technical information Filter element grade: Standard 5 micron Option 40 micron Flow @ 7 bar G /8 20 dm 3 /s Inlet 0.7 bar G /4 33 dm 3 /s pressure drop G 3 /8 46 dm 3 /s Pressure range: 0 bar max metal bowl with auto drain 0 bar max ylon bowl 7 bar max Metal bowl Temperature range: -0 O C to +50 O C ylon bowl -0 O C to +75 O C Metal bowl Weight (g) 276g ylon bowl without port blocks 450g Metal bowl Dimensions (mm) 2 4,5 76,5 66,5 59 0 30 49 M4 53,5 34 3 43,5 0,7 G /8 G /4 G 3 /8 Pressure drop (bar) 0,6 0,5 0,4 0,3 0,2 For accessories and port blocks see page 37. For Repair Kits and Spares see page 62 and 63. 0, 0 20 30 40 50 Air flow l/s at 7 bar inlet 0 Pneumatic 25
Modular Junior FRLs Coalescing filters and Adsorbers Options: Coalescing filters Removes oil and water aerosols. Maximum oil carry over 0.02 mg/m 3 All units interchangeable and removable without disturbing pipework, by simply unscrewing retaining screws. Captive retaining screws automatically realign and reseal units when refitting. Adsorbers Removes hydro-carbon vapours. Removes oil vapour carry-over. Activated carbon element. For breathable air applications. Maximum oil carry over 0.005 mg/m 3 P3D - FA 0 0 G /4 2 G 3 /8 3 Without Port blocks 00 Metal owl Metal owl Semi Auto Drain Metal owl Auto Drain* Semi Auto Drain Auto Drain* K L M C D Coalescing filter Adsorber filter C A ote: For customised combinations consult Technical Sales Department. * Available year 2000 Technical information Temperature range: 0 O C to +50 O C max. Pressure range: 0 bar max metal bowl with auto drain 0 bar max ylon bowl 7 bar max Metal bowl Weight (g) 276g Transparent bowl without port blocks 450g Metal bowl Maximum 4 dm 3 /s at 7 bar inlet recommended flow Efficiency 99.97% D.O.P. USA Federal standard Maximum particle 0,3 microns passed Dimensions (mm) 2 4,5 76,5 66,5 59 0 30 49 M4 53,5 34 3 43,5 For accessories and port blocks see page 37. For Repair Kits and Spares see page 62 and 63. Pneumatic 26
Modular Junior FRLs Regulators Symbols 3 2 2 Self bleed regulator with gauge on bleed regulator Options: P3D - RA 0 One balanced, self relieving, diagram operated unit for all flows and combinations - optional non-relieving unit available. Simple push to lock non-rising adjustment knob with low operating torque; easily tamperproofed. Panel mounting ring available. Excess secondary pressure relieves at low differential. Four secondary pressure ranges available, with colour coded adjustment knobs. 6 bar Orange, 8 bar lack, 4 bar Grey, 2 bar lue 0 P G /4 2 G /4 2 G 3 /8 3 Without Port blocks 00 on -relieving Relieving 0,4-8 bar + Gauge G 0,4-8 bar o Gauge 0,2-2 bar + Gauge Z 0,2-2 bar o Gauge Y 0,2-4 bar + Gauge M 0,2-4 bar o Gauge L 0,4-6 bar + Gauge J 0,4-6 bar o Gauge H ote: For customised combinations consult Technical Sales Department. Technical information Dimensions (mm) Gauge port size G /8 Maximum inlet pressure 20 bar max Flow See performance characteristics Secondary pressure range Low 0,2 to 2 bar max Low 0,2 to 4 bar max Medium 0,4 to 8 bar max High 0,4 to 6 bar max Temperature range -0 O C to +75 O C Weight (g) 330 without port blocks For accessories and port blocks see page 37. For Gauges see page 6. Mounting hole Ø30 Flow characteristics Regulation characteristics Regulator angle bracket Secondary pressure (bar) 7 6 5 4 3 2 G 3 /8 G /8 G /4 G /8 G 3 /8 G /8 G 3 /8 G /4 G 3 /8 G /4 G /4 G /8 0 20 30 40 50 Air flow l/s at 7 bar inlet Secondary pressure (bar) 8 7 6 5 4 3 2 Flow dm 3 /s (/8, /4, 3/8 ports) Flow 0 dm 3 /s (/4, 3/8 ports) 2 4 6 8 0 2 Air flow l/s at 7 bar inlet 2,0 25,0 R3,0 R5,0 5,3 5,2 3,5 3,0 2,85 2,75 3,0 30,3 52,0,50 6,0 R8,0 2,0 5,4 5,0 0,0 Pneumatic 27
Modular Junior FRLs Filter/Regulators Symbol 2 Options: Choice of metal bowl with convex sight glass or transparent nylon bowl. Elastomatic filter elements shrug off larger dirt particles as flow varies. 5 micron element as standard, option 40 micron. One balanced, self relieving, diagram operated unit for all flows and combinations - optional non-relieving unit available. Simple push to lock non-rising adjustment knob with low operating torque; easily tamperproofed. Four secondary pressure ranges available, with colour coded adjustment knobs. 6 bar Orange, 8 bar lack, 4 bar Grey, 2 bar lue P3D - EA 0 0 E P G /8 G /4 2 G 3 /8 3 Without Port blocks 00 Metal owl Metal owl Semi Auto Drain Semi Auto Drain Metal owl Auto Drain* Auto Drain* K L C M D 40 Micron Element 5 Micron Element G E on- Relieving Relieving ote: For customised combinations consult Technical Sales Department. * Available year 2000 0,4-8 bar + Gauge G 0,4-8 bar o Gauge 0,2-2 bar + Gauge Z 0,2-2 bar o Gauge Y 0,2-4 bar + Gauge M 0,2-4 bar o Gauge L 0,4-6 bar + Gauge J 0,4-6 bar o Gauge H Technical information Dimension (mm) Gauge port size G /8 Maximum inlet pressure Metal bowls 7 bar max Metal bowl with auto drain 0 bar max ylon bowls 0 bar max Secondary pressure range Low 0,2 to 2 bar max Low 0,2 to 4 bar max Medium 0,4 to 8 bar max High 0,4 to 6 bar max* Filter element grade Standard 5 micron Option 40 micron Temperature range -0 O C to +50 O C ylon bowl -0 O C to +75 O C Metal bowl Mounting hole Ø30 * Metal bowl only, not available with auto-drain For performance graphs see Regulator page 27. For accessories and port blocks see page 37. For Gauges see page 6. For Repair Kits and Spares see page 62 and 63. Pneumatic 28
Modular Junior FRLs Lubricators Symbols 2 2 Lubricator Lubricator with drain Options: Choice of transparent nylon or metal bowls with convex integral sight glasses. Quick release bowl mechanism - added safety bowls cannot be removed whilst pressurised. Sight glass can be located in 90 0 increments. Constant density lubrication with fingertip adjustment. Low flow oil pick up capability. 360 0 drip rate sight glass gives all round visibility, contained in separately serviceable cartridge. P 3 D - L A 0 0 F Thread 00 Without G/8 2 G/4 3 G3/8 A K owl / drain Without Drain Metal owl Technical information Dimensions (mm) Pressure range: 0 bar max ylon bowl 7 bar max Metal bowl Temperature range: -0 O C to +50 O C ylon bowl -0 O C to +75 O C Metal bowl Flow See performance characteristics Weight (g) 286g ylon bowl without port blocks 456g Metal bowl Minimum flow for oil pick up 0,25 dm 3 /s owl capacity 55 cm 3 Recommended lubricants See box leaflet 2 4,5 0 76,5 66,5 59 30 49 M4 53,5 34 3 43,5 66,5 7 G /8 Pressure drop (bar) 6 5 4 3 2 G /4 G 3 /8 For accessories and port blocks see page 37. For Repair Kits and Spares see page 62 and 63. 2 4 6 8 0 2 4 6 8 20 22 24 Air flow dm 3 /sec at 7 bar inlet Pneumatic 29
Modular Junior FRLs The controlled introduction of pressure can be an important safety factor and prevent damage to tooling etc. when air pressure is introduced at machine start up. The soft start valve is an ideal method of providing a fully adjustable controlled introduction of pressure. Soft Start Valve Operation: The switch point is set via the control knob and is fully adjustable between and 5 bar. Additionally the bleed orifice which delays the rise in pressure is supplied as standard in several diameters:- Ø,5mm, Ø2,2mm, Ø3mm, and Ø3,8mm. These are field interchangeable by removing the top plug of the valve. The soft start valve will, when set, allow the pressure to gradually build to the set point before fully opening to deliver full flow at line pressure. In normal operation the soft start valve is assembled, in series, with an accompanying air pilot, solenoid pilot or manually actuated dump valve. This is used as an on - off switch for line pressure, and for exhausting the system. Typical combinations Fig.. Soft start and dump valve Fig. 2. Air supply FRL Air supply to m/c or system Air supply FRL Soft start and dump valve Air supply to m/c or system Air supply to m/c or system Fig.. enables part of a system to be isolated and the air dumped to atmosphere whilst operating another part normally. Soft start and dump valve Fig. 2. shows the Soft Start and Dump valve assembled as part of the main /4" Modular FRL combination feeding an entire system. Effect of orifice on flow characteristics of pneumatic switch Flow characteristics for ('Soft Start' valve) 0 seconds to exhausts Inlet pressure 0 bar 9 8 7 6 5 4 3 A C D E F Pressure drop (bar) 6 5 4 3 2.6 2.5 4 6.3 7 8 2 Time secs. 0 20 30 40 50 60 70 80 0 bar inlet A to 3 turns 0 litre volume 4 turns mm dia orifice C 5 turns D 6 turns E 7 turns F 8 turns 0 0 20 30 40 50 60 70 80 90 Flow (dm 3 /s) Pneumatic 30
Modular Junior FRLs Soft Start Valves Symbol Manually operated Controlled induction of pressure Fully adjustable switch point Options: P 3 D - S A 0 0 0 Thread 00 Without G/8 2 G/4 3 G3/8 G M Gauge With Without Technical information Max. inlet pressure 0 bar max. Temperature range -0 0 C +50 0 C Flow 4-8 bar 2,7 dm 3 /s 2 bar 6,5 dm 3 /s Weight 85g ote: For materials see page 34. Dimensions 42 36,5 7 G/8 32 82 4,5 M30 x,5 Pneumatic 3
Modular Junior FRLs Remotely Operated Dump Valves Symbol Air pilot or solenoid pilot operated dump valves Low Watt solenoid coils Valves for other than 24 V DC to be purchased less solenoid & solenoid ordered separately. Options: P 3 D - D A 0 0 Thread Piloting Solenoid Voltage 00 Without PQ Air pilot 0 one 00 Without Solenoid G/8 SG Solenoid 2 DC CC 24 2 G/4 3 G3/8 For alternative solenoids see page 6. Technical information Dimensions Max. inlet pressure 0 bar max. Temperature range -0 0 C +50 0 C Flow 4-8 bar 2,7 dm 3 /s 2 bar 6,5 dm 3 /s Weight 85g ote: For materials see page 34. Operation Remotely operated dump valves automatically shut off upstream pressure and exhaust the downstream pressure when the pilot pressure is released. To maintain these units in the open position a pilot supply to the air pilot operated version or an electrical signal to the solenoid operated version mist be maintained. The valve will automatically dump when the holding signal is removed. 53 54,5 47 G/4 32 34 3 Muffler included with each product. 4 mm push-in air-pilot connection Pneumatic 32
Modular Junior FRLs Manually Operated Dump Valves Symbol Shuts off upstream and dumps downstream pressure. Choice of red or black knobs. G /4 ports. Ventral G /4 exhaust port. Padlockable version. 2 position or latching versions. Options: Manual dump valves are available in two versions, the first being a 2 position valve with either position being selectable. The second version is an air latching dump valve, which requires the control knob to be held operated until the system pressure is sufficient to 'latch' the valve in the operated condition. If the air supply fails the air latching dump valve will reset and exhaust the system. Manual operation will also exhaust the system. P 3 D - D A 0 0 Thread Knob / Function Locking Clip 00 Without lack 2 position L With Locking Clip G/8 R Red 2 position Without Locking Clip 2 G/4 3 G3/8 M Red Latching lack Latching Technical information Dimensions Max. inlet pressure 0 bar max. Temperature range -0 0 C +50 0 C Flow* G /8 4.5 dm 3 /s G /4 7.5 dm 3 /s Weight 75g 32 3,5 34 9 57 62 ote: For materials see page 34. G/8 32 G/4 Muffler included with each product. Pneumatic 33
Modular Junior FRLs Junior Modular all Valve Symbol 3 2 Positive bubble tight shut-off. Upstream and downstream versions. Padlockable version. Ventral G /4 exhaust port. Connection Pressure Actuation ote Weight Order code max, bar Kg Upstream 0 Hand Standard 0,230 P3D-VA00A0 Downstream 0 Hand Standard 0,230 P3D-VA000 Upstream 0 Hand 3 Padlock Facility 0,255 P3D-VA00P0 Downstream 0 Hand 3 Padlock Facility 0,255 P3D-VA00R0 Upstream 0 Hand 6 Padlock Facility 0,260 P3D-VA00Q0 Downstream 0 Hand 6 Padlock Facility 0,260 P3D-VA00S0 ote! Modular all valves have an integral body connector on one side and a slot to accept a port block or body connector on the other. Materials Filter ody Zinc Fixing Screws Plated Steel owl (metal) Zinc owl (transparent) Polyamide Sight Glass Polyamide Louvre Acetal Element ylon 6 Acetal Semi-Auto Drain Acetal / rass Springs Stainless Steel Seals itrile Regulator ody Fixing Screws Control Knob Adjusting Screw Spring Rest (upper) Spring Rest (lower) Spring Diaphragm Valve Stem Valve Seat ottom Cap Springs Seals Zinc Plated Steel Acetal Plated Steel rass Steel / rass Plated Steel itrile / ylon rass itrile Acetal Stainless Steel itrile Lubricator Accessory Products ody Fixing Screws owl (metal) owl (transparent) Sight Glass Knob Venturi Valve Transfer Tube Tube Retainer Springs Seals Fill Plug Zinc Plated Steel Zinc Polyamide Polyamide Acetal Acetal ylon rass Stainless Steel itrile Aluminium odies Housings Fixing Screws Knobs Valve Stems SSV Main Spring Springs Seals ody Connectors Port locks Zinc Aluminium Plated Steel Acetal rass Plated Steel Stainless Steel itrile Zinc Zinc Pneumatic 34
Modular Junior FRLs Dimensions of combinations The modular system ensures constant mounting centres; assemblies are fixed to the special wall brackets by a single fixing screw. Filter, Regulator, Lubricator Filter/Regulator, Lubricator all valve, Filter, Regulator, Lubricator, Manifold Filter/Regulator, Lubricator, Dump valve, Soft start valve All dimensions in (mm). Pneumatic 35
Modular Junior FRLs Mounting assemblies Assembly containing a regulator or filter regulator Assembly without regulator or filter regulator Wall brackets mounted at the ends of an assembly Wall brackets mounted at the ends of an assembly eck mounting bracket on Filter/Regulator Popular combination with wall mounting brackets Pneumatic 36
Modular Junior FRLs Accessories Description Connection Weight Order code Kg Port connector kits G/8 0,50 P3D-KACP (2 port blocks + 2 seals) G/4 0,50 P3D-KA2CP G3/8 0,50 P3D-KA3CP ody connector 0,088 P3D-KA00C G/4 0,088 P3D-KA2CA ventral port Wall mounting kit 0,048 P3D-KA00MW (2 brackets + 2 screws) DI rail mounting kit for 0,00 P3A-KA00MK P3A-KA00MR Regulator angle bracket kit 0,020 P3A-KA00MR (Angle bracket + mounting ring) Plastic panel mounting ring 0,00 P3A-KA00MP Metal panel mounting ring 0,06 P3A-KA00MM Regulator Tamperproof kit 0,00 P3A-KA00AT (Kit contains 5 pieces) Modular manifold block* x G/8 0,208 P3D-MAV (Includes port plugs) 2 x G/4 Rear entry connector kit G/4 0,20 P3D-KA2CR *ote: Modular manifold blocks have an integral ody Connector on one side and a slot to accept a Port lock or ody Connector on the other. Pneumatic 37
Modular Maxi FRLs The System The Modular system allows units to be connected together, without the use of pipe connectors, saving space; providing constant mounting centres; whilst maintaining a modern aesthetically pleasing appearance. The system comprises standard units with a common body size, body connectors and separate port blocks with a choice port thread. This provides the designer with a truly modular system which can be adapted and expanded to suit the future needs of the application. The system also allows units to be removed from the air line without disturbing the fixed pipe connections greatly simplifying maintenance. The Modular system comprises Filters, Coalescing Filters, Adsorbers, Regulators, Combined Filter - Regulators and air line Lubricators together with a wide range of accessory products including Soft Start Valves, Dump Valves, Manifolds and Rear Entry Connectors. Filter/regulator Port lock Regulator angle bracket kit Rear Entry Connector Lubricator Regulator Filter Combined Soft Start /Dump Valve ody connector Manifold all valve Coloured knobs 6 bar Orange 8 bar lack 4 bar Grey Pneumatic 38
Modular Maxi FRLs Popular combinations FRL Combinations 5 micron elements, 8 bar Regulator + Gauge and Wall Mounting rackets Port size High flow High Flow Transparent Transparent Compact Compact Metal owl Metal owl owl + owl + Metal owl Metal owl Auto Drain Auto Drain Auto Drain G 3 /8 P3E-C3KG P3E-C3MG P3E-C3G P3E-C3DG P3E-C3TG P3E-C3WG G /2 P3E-C4KG P3E-C4MG P3E-C4G P3E-C4DG P3E-C4TG P3E-C4WG G 3 /4 P3E-C6KG P3E-C6MG P3E-C6G P3E-C6DG P3E-C6TG P3E-C6WG Filter/Regulator - Lubricator Combinations 5 micron elements, 8 bar Regulator + Gauge and Wall Mounting rackets Port size High flow High Flow Transparent Transparent Compact Compact Metal owl Metal owl owl + owl + Metal owl Metal owl Auto Drain Auto Drain Auto Drain G 3 /8 P3E-CA3KG P3E-CA3MG P3E-CA3G P3E-CA3DG P3E-CA3TG P3E-CA3WG G /2 P3E-CA4KG P3E-CA4MG P3E-CA4G P3E-CA4DG P3E-CA4TG P3E-CA4WG G 3 /4 P3E-CA6KG P3E-CA6MG P3E-CA6G P3E-CA6DG P3E-CA6TG P3E-CA6WG Part no. P3E- C G Options: Upstream all Valve as first unit Downstream all Valve as last unit o all Valve A C FRL combination + G /4 ported body connector after Regulator FRL combination + Manifold after Regulator F/R L Combination + G /4 ported body connector after Filter/Regulator F/R L Combination + Manifold after Filter/Regulator F+R+L combination F/R+L combination L K J H A G 3 /8 3 G /2 4 G 3 /4 6 Without port 00 blocks Semi-Auto Drain High Flow Metal owl Semi Auto Drain Compact Metal owl Semi Auto Drain Metal owl Metal owl Auto Drain Auto Drain Compact Metal owl T Compact Metal owl Auto Drain W ote: For customised combination consult Technical Sales Department. C L V K M D Pneumatic 39
Modular Maxi FRLs Popular combinations Filter/Regulator and all valve combinations with wall mounting brackets Ports Pressure Metal owl Transparent bowl max, bar Manual Semi-Auto Auto Manual Semi-Auto Auto G /2 7 P3E-A4KG P3E-A4LG P3E-A4MG G 3 /4 7 P3E-A6KG P3E-A6LG P3E-A6MG G /2 0 P3E-A4G P3E-A4CG P3E-A4DG G 3 /4 0 P3E-A6G P3E-A6CG P3E-A6DG Options: P 3 D - all valve Thread owl / drain Gauge A Upstream all Valve as first unit Downstream all Valve as last unit 3 G3/8 4 G/2 6 G3/4 C Semi-Auto Drain G With gauge Without gauge D Auto Drain K Metal owl Manual drain ote! For customised combinations consult Technical Sales Department. L M T V W Metal owl Semi-Auto Drain Metal owl Auto Drain Compact Metal owl Manual drain Compact Metal owl Semi-Auto Drain Compact Metal owl Auto Drain Pneumatic 40
Modular Maxi FRLs Filters Symbols 2 2 2 Manual drain Semi auto drain Auto drain Options: Choice of metal bowls with convex integral sight glasses or transparent nylon bowls. Quick release bowl mechanism - added safety, bowl cannot be removed whilst pressurised. Sight glass can be located in 90 0 increments. Elastomatic filter elements shrug off larger dirt particles as flow varies. 5 micron elements as standard, option 40 micron. o tools required for dismantling or cleaning element - routine servicing without removing from line. P3E - FA 0 0 E G /4 2 G 3 /8 3 G /2 4 G 3 /4 6 Without Port blocks 00 Compact Metal owl Compact Metal owl Semi Auto Drain Compact Metal owl Auto Drain Metal owl High Flow Metal owl Semi Auto Drain T V W K L Metal owl Auto Drain Semi-Auto Drain Auto Drain M C D 40 Micron Element 5 Micron Element G E ote: For customised combinations consult Technical Sales Department. Technical information Filter element grade: Standard 5 micron Option 40 micron Flow See performance characteristics Pressure range: 0 bar max ylon bowl 7 bar max Metal bowl Temperature range: -0 O C to +50 O C ylon bowl -0 O C to +75 O C Metal bowl Weight (g) 560 without port blocks Compact Metal owl 832 High flow Metal owl 946 For Repair Kits and Spares see pages 62 and 63. For Accessories and Port locks see page 5. Dimensions (mm) Compact 58 High flow 88 Compact 32,5 High flow 62,5 02 9 78,5 6,5 8 6 M6 70,5 37 38,5 68 Wall mounting Compact High Flow 0,8 G/4 G3/8 G/2 G3/4 0,8 G/4 G3/8 Pressure drop (bar) 0,7 0,6 0,5 0,4 0,3 0,2 0, 0 0 0 20 30 40 50 60 70 80 90 00 Air flow dm 3 /s at 7 bar inlet Pressure drop (bar) 0,7 0,6 0,5 0,4 0,3 0,2 0, 0 0 0 20 30 40 50 60 70 80 90 00 0 20 Air flow dm 3 /s at 7 bar inlet G/2 G3/4 0 Pneumatic 4
Modular Maxi FRLs Coalescing filters and Adsorbers Coalescing filters Removes oil and water aerosols. Maximum oil carry over 0.02 mg/m 3 Metal bowls with integral convex sight glasses as standard, option of manual or auto drain Sight glass can be located in 90 O increments. Options: Adsorbers Removes hydro-carbon vapours. Removes oil vapour carry-over. Activated carbon element. For breathable air applications. Maximum oil carry over 0.005 mg/m 3 P3E - FA 0 0 C G /4 2 G 3 /8 3 G /2 4 G 3 /4 6 Without port 00 blocks Compact Metal owl Compact Metal owl Semi Auto Drain Compact Metal owl Auto Drain Metal owl High Flow Metal owl Semi Auto Drain T V W K L Metal owl Auto Drain Semi-Auto Drain Auto Drain M C D Coalescing Adsorber C A ote: For customised combinations consult Technical Sales Department. Adsorber filters only available with K, T or bowl options Technical information Maximum Compact 7 dm3/s at 6 bar recommended flow High flow 2 dm3/s at 6 bar @0.7 bar pressure drop Temperature range: 0 O C to +50 O C max. Pressure range: 0 bar max Transparent bowl 7 bar max Metal bowl Weight (g) 560g Transparent bowl without port blocks 832g Compact metal bowl 946g High flow metal bowl Efficiency 99.97% D.O.P. USA Federal standard 2098 Maximum particle passed 0,3 microns Dimensions (mm) Compact 58 High flow 88 Compact 32,5 High flow 62,5 02 9 78,5 6,5 8 6 M6 70,5 37 38,5 68 Wall mounting For Repair Kits and Spares see page 62 and 63. For Accessories and Port locks see page 5. Pneumatic 42
Modular Maxi FRLs Regulators Symbols 3 2 2 Relieving regulator with gauge on relieving regulator Options: P3E - RA 0 One balanced, self relieving, diagram operated unit for all flows and combinations - optional non-relieving unit available. Simple push to lock non-rising adjustment knob with low operating torque; easily tamperproofed. Panel mounting ring available. Excess secondary pressure relieves at low differential. Four secondary pressure ranges available, with colour coded adjustment knobs. 6 bar Orange, 8 bar lack, 4 bar Grey 0 P G /4 2 G 3 /8 3 G /2 4 G 3 /4 6 Without Port blocks 00 on -relieving Relieving 0,4-8 bar + Gauge G 0,4-8 bar o Gauge 0,2-4 bar + Gauge M 0,2-4 bar o Gauge L 0,4-6 bar + Gauge J 0,4-6 bar o Gauge H ote: For customised combinations consult Technical Sales Department. Technical information Gauge port size G /8 Maximum inlet pressure 20 bar max Flow See performance characteristics Secondary pressure range Low 0,2 to 4 bar max Medium 0,4 to 8 bar max High 0,4 to 6 bar max Temperature range -0 O C to +75 O C Weight (g) 756 without port blocks For Accessories and Port locks see page 5. For Repair Kits and Spares see pages 62 and 63. For Gauges see page 6. Dimensions (mm) 25,0 98,5 8 6 02 9 78,5 /8 M56x2 6,5 G/8 40 36 6 max. M6 70,5 37 38,5 Regulation characteristics for flow of 5,25 and 50dm 3 /s (G/2) Wall mounting 68 Panel mounting Secondary pressure (bar) 7 6 5 4 3 2 G/4 G/4 G/4 G3/8 G/2 & G3/4 G/2 & G3/4 G3/8 G/2 & G3/4 G3/8 Secondary pressure (bar) 8 7 6 5 4 3 2 5 25 5 25 50 5 25 50 50 5 25 50 0 0 0 20 30 40 50 60 70 80 90 00 0 20 Air flow dm 3 /s at 7 bar inlet 0 0 2 3 4 5 6 7 8 9 0 2 Primary pressure (bar) 3 4 Pneumatic 43
Modular Maxi FRLs Filter/Regulators Symbol 2 Options: Choice of metal bowl with convex sight glass or transparent nylon bowl. Elastomatic filter elements shrug off larger dirt particles as flow varies. 5 micron element as standard, option 40 micron. One balanced, self relieving, diagram operated unit for all flows and combinations - optional non-relieving unit available. Simple push to lock non-rising adjustment knob with low operating torque; easily tamperproofed. Four secondary pressure ranges available, with colour coded adjustment knobs. 6 bar Orange, 8 bar lack, 4 bar Grey P3E - EA 0 0 E P G /4 2 G 3 /8 3 G /2 4 G 3 /4 6 Without Port blocks 00 Semi-Auto Drain High Flow Metal owl Semi Auto Drain Compact Metal owl Semi Auto Drain Metal owl Manual Drain Metal owl Auto Drain C L V K M Transparent owl Auto Drain Compact Metal owl Compact Metal D T on- Relieving Relieving owl Auto Drain W 40 Micron G Element 5 Micron Element E 0,4-8 bar + Gauge G 0,4-8 bar o Gauge 0,2-4 bar + Gauge M 0,2-4 bar o Gauge L 0,4-6 bar + Gauge J 0,4-6 bar o Gauge H ote: For customised combinations consult Technical Sales Department. Technical information Dimensions (mm) Gauge port size G /8 Filter element grade: Standard 5 micron Option 40 micron Flow See characteristics of Regulators Max inlet pressure: 0 bar max ylon bowl 7 bar max Metal bowl Secondary pressure range Low 0,2 to 4 bar max Medium 0,4 to 8 bar max High 0,4 to 6 bar max Temperature range: -0 O C to +50 O C ylon bowl -0 O C to +75 O C Metal bowl Weight (g) 808 without port blocks Compact Metal owl 54 High flow Metal owl 96 Compact 23 High flow 26 Compact 58 High flow 88 Compact 32,5 High flow 62,5 02 9 78,5 M56x2 /8 6,5 8 6 G/8 40 36 M6 70,5 37 38,5 68 Wall mounting For Accessories and Port locks see page 5. For Repair Kits and Spares see pages 62 and 63. For Gauges see page 6. Pneumatic 44
Modular Maxi FRLs Lubricators Symbols 2 2 Options: Lubricator Lubricator with drain Choice of metal bowls with integral sight glasses or transparent nylon bowls. Sight glass can be located in 90 0 increments. Constant density lubrication with fingertip adjustment. Low flow oil pick up capability. 360 0 drip rate sight glass gives all round visibility, contained in separately serviceable cartridge. Internal shut off valve, operated by the filler plug allows oil filling to be carried out without shutting off air supply. P 3 E - L A 0 0 F Thread 00 Without 2 G/4 3 G3/8 4 G/2 6 G3/4 A K T owl / drain Without Drain Metal owl Compact Metal owl Technical information Dimensions (mm) Pressure range: 0 bar max ylon bowl 7 bar max Metal bowl Temperature range: -0 O C to +50 O C ylon bowl -0 O C to +75 O C Metal bowl Flow See performance characteristics Weight (g) 588 without port blocks Compact Metal owl 860 High flow Metal owl 976 Minimum flow for oil pick up See graph owl capacity Compact 0cL. High capacity 20 cl. Recommended lubricants See box leaflet Compact 93 High flow 224 Compact 58 High flow 88 Compact 32,5 High flow 62,5 02 9 78,5 6,5 8 6 M6 64 37 38,5 68 Wall mounting Supply pressure (bar) 8 7 6 5 4 3 2 0 Minimum operating flow -all sizes G/4 G /2 G/4 G3/4 Maximum recommended flows (pressure drop 5% of supply pressure) 2 3 4 5 7 9 2 3 4 56 80 20 40 80 00 Air flow dm 3 /s at 7 bar inlet For Accessories and Port locks see page 5. For Repair Kits and Spares see page 62 and 63. Pneumatic 45
Modular Maxi FRLs Combined Soft Start and Dump Valve Symbol 2 3 Combines the functions of Soft Start and Dump Valves Controlled induction of pressure Fully adjustable bleed rate Choice of 5mm or COMO solenoids High flow G /2 exhaust Integral gauge ports Options: P 3 E - T A Thread 00 Without 3 G3/8 4 G/2 6 G3/4 P Q Piloting / gauge Air pilot, without gauge Air pilot, with gauge P Pilot options Pilot port threaded G/8 Voltage 00 Without Solenoid CC 24 VDC Q Pilot port S Solenoid, without gauge Push-in R Solenoid, with gauge Solenoid C COMO solenoid 0 one G 5 mm solenoid For alternative solenoids see page 6. 2 DC Technical information Dimensions Max. inlet pressure Temperature range 0 bar max. -0 0 C +50 0 C ote: For materials see page 48. For Gauges see page 6. Pneumatic 46
Modular Maxi FRLs Manually Operated Dump Valves Symbol Shuts off upstream and dumps downstream pressure. Air latching or 2 position versions. Choice of red or black knobs. Ventral G /4 exhaust port. Padlockable version. Manual dump valves are available in two versions, the first being a 2 position valve with either position being selectable. The second version is an air latching dump valve, which requires the control knob to be held operated until the system pressure is sufficient to 'latch' the valve in the operated condition. If the air supply fails the air latching dump valve will reset and exhaust the system. Manual operation will also exhaust the system. Options: P 3 E - D A Thread Knob / Function Locking Clip 00 Without lack 2 Position L With Locking Clip 3 G3/8 R Red 2 Position Without Locking Clip 4 G/2 6 G3/4 M Red Latching lack Latching Technical information Dimensions Max. inlet pressure Operating pressure Temperature range 20 bar max. 7 bar max -0 0 C +75 0 C Muffler included with each product. Pneumatic 47
Modular Maxi FRLs Maxi Modular all Valve Symbol 3 2 Connection Pressure Actuation ote Weight Order code max, bar Kg Upstream 0 Hand Standard 0,470 P3E-VA00A0 Downstream 0 Hand Standard 0,470 P3E-VA000 Upstream 0 Hand Key Locking 0,670 P3E-VA00K0 Upstream 0 Hand 3 Padlock Facility 0,532 P3E-VA00P0 Downstream 0 Hand 3 Padlock Facility 0,532 P3E-VA00R0 Upstream 0 Hand 6 Padlock Facility 0,542 P3E-VA00Q0 Downstream 0 Hand 6 Padlock Facility 0,542 P3E-VA00S0 * ote! Modular all valves have an integral ody Connector on one side and a slot to accept a Port lock or ody Connector on the other Positive bubble tight shut-off. Upstream and downstream versions. Key lockable versions. Padlockable version. Ventral G 3 /8 exhaust port. Materials Filter Regulator ody Fixing Screws owl (metal) owl (transparent) Sight Glass Louvre Element Semi-Auto Drain Auto-Drain Springs Seals Zinc Plated Steel Zinc Polyamide Polyamide Acetal ylon Acetal Plastic / rass Acetal / rass Stainless Steel itrile ody Fixing Screws Control Knob Adjusting Screw Spring Rest (upper) Spring Rest (lower) Spring Diaphragm Valve Stem Valve Seat ottom Cap Springs Seals Zinc Plated Steel Acetal Plated Steel rass Steel / rass Steel itrile / ylon rass itrile ylon 6 glass filled Stainless Steel itrile Lubricator Accessory Products ody Fixing Screws owl (metal) owl (transparent) Sight Glass Knob Venturi Valve Transfer Tube Tube Retainer Springs Seals Fill Plug Zinc Plated Steel Zinc Polyamide Polyamide Acetal Acetal ylon rass Stainless Steel itrile Plastic odies Housings Fixing Screws Knobs Valve Stems SSV Main Spring Springs Seals Port Connectors ody Connectors Zinc Aluminium Plated Steel Acetal rass Plated Steel Stainless Steel itrile Zinc Zinc Pneumatic 48
Modular Maxi FRLs Dimensions of combinations The modular system ensures constant mounting centres; assemblies are fixed to the special wall brackets by a single fixing screw. Filter, Regulator, Lubricator Filter/Regulator, Lubricator * Transparent bowl option dimensions identical to high capacity version. all valve, Filter, Regulator, Manifold, Lubricator. Filter/Regulator, Lubricator, Combined Soft start and Dump valve All dimensions in (mm). Pneumatic 49
Modular Maxi FRLs Mounting assemblies Assembly containing a regulator or filter regulator Assembly without regulator or filter regulator Wall brackets mounted at the ends of an assembly Wall brackets mounted at the ends of an assembly eck mounting bracket on Filter/Regulator Popular combination with wall mounting brackets Pneumatic 50
Modular Maxi FRLs Accessories Description Connection Weight Order code Kg Port connector kits G/4 0,44 P3E-KA2CP (2 port blocks + 2 seals) G3/8 0,44 P3E-KA3CP G/2 0,34 P3E-KA4CP G3/4 0,24 P3E-KA6CP ody connector 0,56 P3E-KA00C G/4 0,56 P3E-KA2CA ventral port Wall mounting kit 0,40 P3E-KA00MW (2 brackets + 2 screws) Regulator angle bracket kit 0,800 P3E-KA00MS (Angle bracket + mounting ring) Panel mounting ring only 0,400 P3E-KA00MM Regulator Tamperproof kit 0,00 P3E-KA00AT (Kit contains 5 pieces) Modular manifold block* x G/8 0,340 P3E-MAV (Includes port plugs) x G/4 2 x G/2 Rear entry connector kit G/2 0,240 P3E-KA4CR *ote: Modular manifold blocks have an integral ody Connector on one side and a slot to accept a Port lock or ody Connector on the other. Pneumatic 5
" Modular FRLs The System The Modular system allows units to be connected together, without the use of pipe connectors, saving space; providing constant mounting centres; whilst maintaining a modern aesthetically pleasing appearance. The " Series filters are specially designed to efficiently filter out rust, dirt, moisture and other impurities from compressed air lines. Operation is fully automatic with a minimum of pressure drop. The " Series Regulators are designed to provide quick response and accurate pressure regulation for the most demanding Hi-flow industrial applications. The unique solid piston was designed for long troublefree operation and will not rupture or tear under high cycle or other demanding applications. The " Series mist lubricators are designed to provide lubrication for many general purpose applications in a pneumatic system. Filter Regulator Regulator Wall mounting bracket Combination mounting bolts Lubricator Filter Port blocks Wall mounting bracket Pneumatic 52