Offering exceptional repair services, across all brands, both in the shop and in the field CUSTOMIZED SERVICE & REPAIR SOLUTIONS 5060 74 Avenue SE, Calgary, AB Ph: 403-263-3133 Fax: 403-263-3155 info@drillform.com www.drillform.com
Our technical expertise in the shop and in the field is illustrated by the wide range of service projects we ve successfully completed. We have completed more than 155 mud pump inspections and have fabricated and equipped a wide range of supplementary buildings. We ve worked on rotary tables, drawworks, top drives, catwalks, blocks, crowns and automated wrenches from a variety of manufacturers. As an independent, custom service provider of drilling rig equipment, we work hard to maintain very low turnover amongst our experienced staff. This positions Drillform Technical Services Ltd. to deliver excellent results to our clients who demand consistent performance and quality results. Some of the services Drillform Provides (click on each for a detailed breakdown) Rig Upgrade Crown Recertification Top drive OVERHAUL & Retrofit Rotary Table Rebuild Fabricate & Rig-Up Mud Pump House Wrench Rebuild TRIPLEX MUD INSPECTIONS
Rig Upgrade Catwalk ramp extension Crown recertification ( details ) Raise dog house to meet new sub height HPU Set Up - fabricate, paint and rig up new HPU building - install and plumb in new HPU - commission hydraulic and electric control systems Retrofit top drive into new derrick ( details ) Reconfigure new buildings Install new accumulator Replace generator Crown RecertificatioN Top Drive Retrofit & OVERHAUL Rotary Table Rebuild MUD PUMP HOUSE WRENCH REBUILD TRIPLEX MUD INSPECTIONS
Crown Recertification Completely disassemble crown and clean all parts Visually inspect all parts Sand blast all hard parts and frame section MPI inspection of all critical parts Check thickness of sheave walls Consult with engineer about MPI results Replace or machine any worn manufactured parts Regroove sheaves if required Replace worn or damaged parts as required (sheaves, bearing, seals, grease lines, hardware) Make weld repairs to manufacture and engineers specifications if required Paint or powder coat all hard parts Reassemble sheaves to required clearances and preload Mount sheave assembly to frame section Engineer to preform final inspection, review all data and sign off and stamp recertification RIG UPGRADE Top Drive Retrofit & OVERHAUL Rotary Table Rebuild MUD PUMP HOUSE WRENCH REBUILD TRIPLEX MUD INSPECTIONS
TOP drive OVERHAUL & retrofit Complete inspection of all critical overhead parts, including quill, bearing housing, side rails and sheave section. Complete rebuild of mechanical parts including bearing housing, sheave section, hydraulic motor and backup wrench grabber. Full hydraulic drive redesign, including install of haggunds drives motor, Sauer Danfoss valve banks, all control valves and custom fit hosing and plumbing. Complete redesign of torque tube and topdrive mounting slide bushing. Full redesign and install of automated electrical system, including drillers control panel, plc controlled operating system, install of all sensors and solenoids and custom sized service loop. Custom designed and manufactured stand-alone Hydraulic Power Unit building. Included in HPU building is a Diesel engine drive, gearbox mounted pumps, custom sized hydraulic reservoir, filter system, cooler unit, custom designed hose reel and a fully automated PLC drive system. RIG UPGRADE Crown RecertificatioN Rotary Table Rebuild MUD PUMP HOUSE WRENCH REBUILD TRIPLEX MUD INSPECTIONS
ROTARY TABLE REBUILD Completely disassemble rotary table and clean all parts Visually inspect all parts MPI inspection of all critical parts Replace worn or damaged parts as required (bearings, seals, shafts, gears) Repair or machine any worn or damaged parts as required Blast and paint the inside and outside of housing Reassemble rotary table to manufacture tolerance and specifications Set up bearing preloads and gear backlash Refill gear oil RIG UPGRADE Crown RecertificatioN Top Drive Retrofit & OVERHAUL MUD PUMP HOUSE WRENCH REBUILD TRIPLEX MUD INSPECTIONS
Fabricate & Rig-Up Mud Pump House Fabricate building shell Purchase & install piping & valves Install pump motors, radiators and all other major components Supply & install hosing Paint RIG UPGRADE Crown RecertificatioN Top Drive Retrofit & OVERHAUL Rotary Table Rebuild WRENCH REBUILD TRIPLEX MUD INSPECTIONS
Wrench REBUILD Disassemble wrench / clean all parts and visually inspected Sand blast and powder coat all hard parts MPI inspection of tongs, jaw blocks, spinners assembly and frame Make weld repairs as indicated by MPI inspection Change out machined parts (die retainer pins, jaw block retainer pins, link arm studs, die spacers, cylinder pins, spinner rollers, 1 tong die block and rebuild 3 tong die blocks) Replace all track rollers Rebuild and resealed spinner gearboxes Replaced all spinner frame eccentric rollers Reseal vertical tubes Replace all tong dies Reseal hydraulic valve bank Reseal hydraulic cylinders Replace one hydraulic directional valve bank coil Replace one tong clamp cylinder and one spinner clamp cylinder Make reinforcement frame for carriage Clean and rewire electrical box Replace control cable for electrical control Replace transducer adapter card in electrical box Replace worn or damaged hydraulic hoses Replace all fasteners and hardware Pressure test, function test and set up hydraulic system RIG UPGRADE Crown RecertificatioN Top Drive Retrofit & OVERHAUL Rotary Table Rebuild MUD PUMP HOUSE TRIPLEX MUD INSPECTIONS
TRIPLEX MUD INSPECTIONS Alignment Change out valve seats & seals Inspect and replace bearings Adapt lube system Lapping of crossheads and valve seats Set proper clearances RIG UPGRADE Crown RecertificatioN Top Drive Retrofit & OVERHAUL Rotary Table Rebuild MUD PUMP HOUSE WRENCH REBUILD