www.cranepumps.com Duplex Jobsite Wired Basin Package Non-Sparking Stainless Rail Non-Sparking, Class I, Group D, Division 1, with Steel Cover Pre-Packaged Fiberglass Systems Specifications: inches (mm) BASIN...Fiberglass w/ 3 (76) Ballast Support Flange DISCHARGE...Stainless Steel Size...1½" or 2½" NPT, Female INLET...4 (102) PVC SDR35 Flexible Pipe Fitting, (For Field Installation) COVER: Steel...Black Powder Coated, w/2" (51) Bug-Free Vent, Lockable hinged access door and stainless steel hinges and hardware Fiberglass...One piece,grass Green with 2" (51) Bug-Free Vent. 36" Dia (0.9m) basins only. RAIL SYSTEM...Qty. 2, 300 Series Stainless Steel C Channel STATIONARY DISCHARGE FITTING: Quantity...Two Stationary...Powder Coated Cast Iron Diaphragm...Fiber Reinforced Neoprene ELECTRICAL COUPLING...Qty. of three, 1½" NPT, PVC Conduit hubs (Seal Fittings By Others) FLOAT POLE...PVC BALL VALVE: Quantity...Two Design...Full Port True Union Material...PVC Size...1¼ NPT or EXTENSION HANDLE....Qty. 2, 3/8 Dia. (9.5) Stainless Steel LIFTING ROPE...Qty. 2, 1/2 Dia. (13) Polypropylene with Knots in 12 (305) increments. Breaking Strength of 3750 lbs. (1701kg) HARDWARE...300 Series Stainless Steel DISCHARGE PIPING...300 Series Stainless Steel LEVEL CONTROLS: Floats...Quantity of four Separate Mercury Level Controls, Polypropylene Housings with 18-2, SJOW cord, mounted on PVC pipe MOVABLE SUB-ASSEMBLY: (2 Required, Supplied Separately, Ordered with Pump) Ball Check Valve: Housing...Cast Iron, with PVC plug Ball...Natural Rubber Upper Pump Brackets...300 Series Stainless Steel Lower Pump Brackets...Bronze Moveable...85-5-5-5 Bronze Discharge Piping...Stainless Steel with anti siphon port OPTIONS...Basin Depths, 4" (102) & 6" SCH 40 Flexible Pipe Fittings, Intermediate Support for depths 12Ft. (3.6m) and deeper, Aluminum Cover, Fiberglass Cover for 36" (0.9) only, Stainless Steel Flexible Discharge Connector, Stainless Steel Cable, Chain, Conduit Hubs Series: DXSRS and LDXSRS 1½" NPT Discharge or 2½" NPT Discharge For use with XSGV pumps Sample Specifi cation: Section 3E page 16 A Crane Co. Company USA: (937) 778-8947 Canada: (905) 457-6223 International: (937) 615-3598 SECTION PAGE DATE 3E 13 11/03
Duplex Jobsite Wired Basin Package Non-Sparking Stainless Rail Non-Sparking, Class I, Group D, Division 1, w/fiberglass Cover www.cranepumps.com Pre-Packaged Fiberglass Systems MODEL NO. PART NO. BASIN DIA. inches (Meters) 3660DXSRS 3672DXSRS 3696DXSRS 36120DXSRS 36144DXSRS BASIN DEPTH inches (Meters) 72 (1.8) 96 (2.4) 120 (3.0) 144 (3.7) PUMP DISCHARGE SIZE PUMP SERIES 4860DXSRS 4872DXSRS 4896DXSRS 48120DXSRS 48144DXSRS 085190 085191 085192 085193 085194 72 (1.8) 96 (2.4) 120 (3.0) 144 (3.7) 4860LDXSRS 4872LDXSRS 4896LDXSRS 48120LDXSRS 48144LDXSRS 085290 085291 085292 085293 085294 72 (1.8) 96 (2.4) 120 (3.0) 144 (3.7) 6060LDXSRS 6072LDXSRS 6096LDXSRS 60120LDXSRS 60144LDXSRS 72 (1.8) 96 (2.4) 120 (3.0) 144 (3.7) IMPORTANT! 1. Guide rail is designed to support Grinder pumps approximately 4 (102mm) from bottom of basin. 2. Movable portion of BAF, piping, check valve and pump brackets will be shipped on pump. 3. System DOES NOT include pumps,or panel. MUST be ordered separately. 4. Other diameters, depths and options available, consult factory. SECTION PAGE DATE 3E 14 11/03 A Crane Co. Company USA: (937) 778-8947 Canada: (905) 457-6223 International: (937) 615-3598
Specifications Duplex Non-Sparking Basin Package Stainless Rail for Class I, Group D, Division 1, with Steel Cover Pre-Packaged Fiberglass Systems www.cranepumps.com FILE: SPEC3-4 SCOPE: Furnish and install a complete factory-built, Duplex Stainless Steel "C" Channel Non-Sparking Rail Package as shown on the plans. The package shall consist of a fi berglass basin, a cover with vent, Non-sparking "C" channel rail assembly, discharge piping and fi ttings, check valves, true union ball valves, level controls, and control panel. PACKAGE DESIGN: The basin diameter shall be inches with a depth of inches. Construction shall be custom molded fi berglass reinforced polyester resin. The wall thickness shall be suffi cient to withstand a water-saturated sand load of 120 lbs per cubic foot. A inch Flexible pipe fi tting or plastic pipe adapter for inlet shall be furnished with a location of inches from the top of the basin to the inlet centerline. The Flexible pipe fi tting or pipe adapter and gasket material shall be shipped loose for fi eld installation. A ballast support fl ange shall be provided as an integral part of the basin assembly, which shall extend a minimum of three inches (76.2mm) on the radius of the basin. Three electrical couplings shall be bolted to the basin wall, two for the pump cables and one for the fl oat cables. The fl oat coupling shall be a minimum of 2" (51mm) from the pump couplings. The basin cover shall be of steel construction with a minimum thickness of three-eights inch (9.5mm), and shall have a minimum diameter four inches (102mm) greater than the basin. Both inside and outside surfaces of the cover shall be sandblasted to remove rust and scale and shall be completely coated with air dry asphalt bituminous coating for corrosion resistance. A hinged door shall be an integral part of the cover, and shall have locking provisions. The cover shall be securely mounted to the basin with a minimum of six (6) stainless steel bolts threaded into stainless steel inserts in the top collar of the basin. All hardware shall be stainless steel. The cover shall have a screened bug-free vent that is corrosion resistant. The slide rail assemblies shall consist of, 300 series stainless steel upper pump guide brackets, lower pump guide brackets of brass and "C" channel rail assembly of 14 gauge 300 series stainless steel. The stationary portion of the hydraulically sealed discharge coupling assembly shall be machined cast iron and the movable fi tting of 85-5-5-5 brass. The upper rail bracket shall mount to the basin wall and position the upper end of the stainless steel guide rail while the lower rail bracket positions the lower end of the guide rail. The stainless steel rail shall support the pump at the required distance from the basin fl oor to provide unrestricted fl ow of material into the pump. The guide brackets shall be attached to the pump for positioning of the unit on the guide rail during installation or removal of the unit within the basin. The stationary fi tting shall have a fi ber reinforced neoprene diaphragm clamped between the stainless steel rail and the stationary cast iron discharge. The brass moveable fi tting, when in position shall be held against the stationary fi tting by the construction of the stainless steel rail, aligning the movable fi tting to the fl exible diaphragm for proper sealing of the two surfaces under pressure. The discharge piping shall contain an anti-siphon device located below the check valve. A polypropylene rope with a minimum breaking strength of 3750 pounds shall be provided for each pumps installation and removal. The discharge piping shall consist of inch schedule 40 stainless steel pipe. A ball check valve shall be installed in the vertical position between the pump discharge and the movable fi tting. Each valve shall be inches in size and shall consist of three major components; body, access plug, and ball. The design of the valve shall be such that it keeps solids, stringy material, grit, rags, etc., moving without the need for back fl ushing. In the operating mode, the ball shall not impede fl ow through the check valve. The operating fl ow area shall be equal to the nominal size of the valve. The ball shall clear the waterway providing "full fl ow" equal to the nominal size. It shall be non-clog in design. There shall not be outside levers, weights, springs, dash pots or other accessories required for a swing (clapper) type check valve. The ball shall be natural rubber and be resistant to material normally found in sewage. The body shall be gray cast iron, ASTM Class 30, the plug shall be SCH. 40 PVC. Inlet and outlet ports shall be inch NPT. A inch PVC true union ball valve shall be installed in the discharge piping for each pump to provide shut-off capabilities during pump removal. The ball valve shall be full ported with a minimum rated pressure of 150 PSI (10.6kgs/sq. meter) and shall be fi tted with an integral stainless steel extension handle. The extension handle shall extend up to within six (6) inches of the top of the basin for ease of access and operation, and shall be secured to the rail support bracket with a stainless steel bracket. Pump and control wiring shall run continuously to the control panel through conduit and sealed fi ttings as required by state and local codes. All incoming power and control wires must pass through cord grips and sealed fi ttings with sealing compound as required by Underwriters Laboratories. A quantity of four (4) liquid level controls with ft. of SJOW cable, shall be provided to control operation of the pumps and high-water alarm. The level sensors shall be mercury type pilot duty devices mounted in a corrosion resistant polypropylene housing. The level controls shall be mounted to a PVC support pole attached to the stainless steel rail assembly as shown in the plans. Suffi cient cable shall be supplied to reach the control panel with no splices in the basin. Level controls shall be set at the elevations indicated on the plans. A duplex control panel shall be furnished in NEMA 4X fi berglass enclosure for Volts, Phase, 60 Hertz power supply. For each pump motor there shall be included; a combination circuit breaker/ overload unit providing overload protection, short circuit protection, reset and disconnect for all phases, across-the-line magnetic contactors, push button start, overload relay properly sized for motor characteristics (except XSGV2022L), 120 volt control panel pilot circuitry. A 120 volt control transformer with fused overload protection for external pilot circuitry shall be included (when required). An automatic electric alternator shall be included to provide alternating operation of the pumps under normal conditions, or simultaneous operation in cases of high level. Single phase panels shall be provided with a start capacitor, run capacitor, and start relay for each pump motor if not provided in the pump. A panel mounted moisture sensor relay with warning light shall be included for each pump to indicate moisture in the pump seal cavity. The moisture sensor relay shall have a test circuit consisting of a push-to-test button with neon indicating lamp for checking the moisture sensing components. Each panel shall be equipped with terminals for temperature sensors. These thermostats are wired in line with the pump motor starter coil and will turn the motor off with temperature rise. Intrinsically Safe relays shall be included for reducing voltage power supply to the level controls, one required for start & stop, one for lag start and one for alarm function. A high-water alarm (Horn,Light, etc.,) shall be included to indicate extreme high levels of liquid in the wet well. The control panel assembly and all components therein shall be UL listed. SECTION PAGE DATE 3E R 3/05 A Crane Co. Company USA: (937) 778-8947 Canada: (905) 457-6223 International: (937) 615-3598