Punch and Perforating Unit Spare Parts Manual Another quality product from: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) 422 31 92 Service Number: +41 (71) 422 31 58 Fax: +41 (71) 422 31 44 E-Mail: info@mattitech.ch Web: www.mattitech.ch 20080805.0v 1
The purpose of this manual is to provide the necessary information to enable experienced personnel to safely install, operate and maintain the Punch and Perforating Unit. It is assumed that all necessary tools, precision measuring devices and equipment for safely moving and installing this system will be available. Information and data is based on the latest product information available at the time of writing. The right is reserved to make changes at any time, in materials, specifications, models or to discontinue models. Note: In order to clearly show details of this system some covers, shields, doors or guards have either been removed or shown in an open position. All such protective devices must be installed in the closed position before operating the system. Carefully read the instructions and safety precautions given in this manual. Do not attempt to install this system until you have thoroughly read and understood the data contained in this manual. At the time of writing, this manual was completely up-to-date. However, due to continued product development, some illustrations or descriptions contained herein may vary slightly to the system delivered to you. This merely implies that the system has been improved to better fulfill your requirements. If there are any questions, you are encouraged to contact our field service personnel for assistance at: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) 422 31 92 Service Number: +41 (71) 422 31 58 Fax: +41 (71) 422 31 44 E-Mail: info@mattitech.ch Web: www.mattitech.ch Matti Technology AG, Switzerland reserves the right, without notice, to alter or improve the design or specifications of the products described herein. No warranty or guarantee of any kind is expressed or implied by information contained herein. 20080805.0v 2
1 Table of Contents 1 Table of Contents...3 1.1 List of Illustrations...3 2 Introduction...5 3 Assembly drawings and part list...6 3.1 Base frame assembly - Ref 001921...6 3.1.1. Upgrade Kit For Lay Shaft Sub Assembly...9 3.2 Low level roller assembly - Ref 001974...10 3.3 Dancing arm assembly Ref 001923...11 3.4 Converter section assembly - Ref 001931...13 3.5 Register assembly - Ref 001928...16 3.6 Gripper bar assembly - Ref 001929...18 3.7 Gripper assembly - Ref 001313...19 3.8 Slitter holder assembly - Ref 001882...20 3.9 Edge perf holder assembly - Ref 001883...21 3.10 Punch and die assembly - Ref 001930...22 3.11 Anvil cylinder assembly - Ref 001959...24 3.12 Infeed section assembly Ref 001960...26 3.13 Infeed section swan neck assembly REF 002591...28 3.14 Perf clamps assembly - Ref 001933...29 3.15 Quadrant drive assembly - Ref 001932...30 3.16 Confetti scrapper assembly - Ref 002439...32 3.17 Control console assembly Ref 001887...33 3.18 Electrical chassis assembly Ref 001884...34 3.19 Isolator bracket assembly Ref 001934...37 3.20 Outfeed assembly - Ref 002282...38 3.21 Standard cross perforation assemblies...39 3.22 Cross perf assembly - Sizes 8.5 / 9...40 3.23 Cross perf assembly - Sizes 10-18...42 3.24 File hole punch assembly...44 3.25 Recommended spare parts...46 1.1 List of Illustrations Illustration 1: Base frame assembly 6 Illustration 2: Lay-Shaft Sub Assembly 002602 7 Illustration 3: Upgrade Kit For Lay-Shaft Sub Assembly 002602 9 Illustration 4: Low level roller assembly 10 Illustration 5: Dancing arm assembly 11 Illustration 6: Converter section assembly 13 Illustration 7: Register Assembly 16 Illustration 8: Gripper bar Assembly 18 Illustration 9: Gripper assembly 19 Illustration 10: Slitter Holder assembly 20 Illustration 11: Perf Holder assembly 21 Illustration 12: Punch and die assembly 22 Illustration 13: Anvil cylinder assembly 24 Illustration 14: Infeed section assembly 26 Illustration 15: Infeed section swan neck assembly 28 20080805.0v 3
Illustration 16: Perf clamps assembly 29 Illustration 17: Quadrant drive assembly 30 Illustration 18: Confetti scraper assembly 32 Illustration 19: Control console assembly overview 33 Illustration 20: Control console assembly 33 Illustration 21: Electrical chassis assembly 34 Illustration 22: Electrical chassis assembly line filter 35 Illustration 23: Electrical chassis assembly dancer sensor 35 Illustration 24: Isolator bracket assembly 37 Illustration 25: Outfeed assembly 38 Illustration 26: Perf Cylinder Size 8.5 / 9 assembly 40 Illustration 27: Perf Cylinder Size 10 18 assembly 42 Illustration 28: File Hole Punch assembly 45 20080805.0v 4
2 Introduction This parts manual is to assist in the identification of components that may need to be replaced periodically, due to wear, failure or accidental damage. Each item can be identified by its item number which is associated to the picture of the component or its assembly. This item number can then be used to identify the part number of the component as listed in the corresponding tabulated chart. The quantity column on the chart denotes the total quantity of that component used on that particular assembly. Important: When ordering spare parts, please quote the serial number of the machine together with the part numbers of the components required. 20080805.0v 5
3 Assembly drawings and part list 3.1 Base frame assembly - Ref 001921 Illustration 1: Base frame assembly 20080805.0v 6
Illustration 2: Lay-Shaft Sub Assembly 002602 Item Part No. Description QTY 1 001885 Base-frame Welded Assy 1 2 001974 Low Level Roller Assy 1 3 001923 Dancing Arm Assy 1 4 106517 End Cap 1 5 104982 Stop Bar 2 6 105139 Dead Bar - 20mm Diameter 1 7 105144 Dead Bar - 25mm Diameter 2 8 105836 Lay shaft 1 9 105198 Standoff - Outrigger 4 10 104658 Standoff - Chassis Plate 4 11 106105 Belt Tensioner 1 12 105196 Jockey Shaft 1 13 205092 Jockey Base 1 14 203832 Motor Mounting Bracket 1 15 204022 Waste Bag Loop 1 16 204060 Outrigger Plate 1 17 205128 Motor Torque Stay 1 18 301144 Timing Pulley - 28T 1 19 12155 Timing Pulley - 72T 1 20 301160 Timing Pulley - 15T 1 21 301215 Timing Pulley - 18T 1 22 106515 Spacer 19.2 1 23 600116 Key 1 24 106516 Spacer 4.4 1 25 401922 Door Catch Bracket 2 26 402196 Confetti Chute 1 27 402210 Punch Unit Door 1 28 402809 Blanking Plate - Inner 1 20080805.0v 7
29 402212 Vacuum Hose Blanking Plate 1 30 402214 Access Panel 2 31 402407 Nipple Bracket 2 32 402284 Grease Guard 1 33 402734 Blanking Plate - Dust Extract 1 34 402781 Blanking Plate - Outfeed Drive 1 35 P2197A Unwind Roller Housing 1 36 23036 Wheel 2 37 38010 Leveling Foot 4 38 11020 Timing Belt 450 L 100 1 39 11021 Timing Belt 367 L 100 1 40 11171 Timing Belt 635 5M 25 1 41 15079 Taper-lock Bush 1 42 E1120A Bearing 1 43 18023 Bearing 4 44 18125 Bearing Unit 2 46 E4061A Waved Washer 1 47 14020 Circlip - 20mm 2 48 14097 Grip Ring - 17mm 2 50 05006 Latch 4 51 05019 Key 1 52 05034 Magnetic Catch 2 53 01116 Pocket Pull Handle 1 56 79089 Drive Motor 1 58 07216 Bulkhead Connector 4 59 37002 Grease Nipple 4 60 07550 Nylon Tube 3m 62 43021 Confetti Bag A/R 002602 Lay-shaft sub assembly contains parts 4, 8, 19, 20, 21, 22, 23, 24, 35, 41, 42, 44, and 46. (Retro-fit Upgrade kit needs to include part 16-Outrigger plate) 002602 Lay-shaft sub assembly for upgraded units see chapter: 3.1.1 Upgrade Kit For Lay Shaft Sub Assembly on page 9. 20080805.0v 8
3.1.1. Upgrade Kit For Lay Shaft Sub Assembly Illustration 3: Upgrade Kit For Lay-Shaft Sub Assembly 002602 ITEM PART NO. DESCRIPTION QTY 1 106548 Layshaft 1 2 106544 Spacer 13.5 1 3 106516 Spacer 4.4 1 4 301160 Timing pulley 15T 1 5 301215 Timing pulley 18T 1 6 106517 End cap 2 7 600116 Key 1 8 204060 Outrigger plate 2 9 12155 Timing pulley 25T 1 10 105198 Standoff 4 11 E4061A Wavey washer 2 13 15079 Tapperlock bush 1 15 E1120A Bearing 1 17 P2197A Bearing housing A/R (Retro-fit Upgrade kit needs to include part no. 8 - Outrigger plate) 20080805.0v 9
3.2 Low level roller assembly - Ref 001974 Illustration 4: Low level roller assembly Item Part No. Description QTY 1 105135 Path Roller Shaft 1 2 105358 Path Roller 1 4 204148 Roller Bracket 2 6 700336 Paper Guide 2 8 33042 Oil Seal 2 9 18002 Bearing 2 10 14095 Grip Ring - 15mm 2 20080805.0v 10
3.3 Dancing arm assembly Ref 001923 Illustration 5: Dancing arm assembly 20080805.0v 11
Item Part No. Description QTY 1 103743 Balance Weight 1 2 104983 Tie Bar 3 3 105269 Dance Spindle 1 4 104985 Dance Roller 3 5 104982 Stop Bar 2 6 105946 Path Roller 3 7 105958 Path Roller Shaft 3 9 203145 Pot Actuating Arm 1 10 203136 Weight Arm 1 11 204017 Light Dancer Arm 2 12 203492 Switch Arm 1 14 500970 Spacer 1 15 500692 Spacer 1 16 500853 Spacer 6 18 14093 Grip Ring - 10mm 6 20 18052 Bearing 6 21 18010 Bearing 6 22 18135 Bearing Unit 2 25 69022 Potentiometer 1 26 70095 Limit Switch 1 27 70130 Switch Cover 1 28 22001 Adjusting Screw 1 20080805.0v 12
3.4 Converter section assembly - Ref 001931 Illustration 6: Converter section assembly 20080805.0v 13
Item Part No. Description QTY 1 001928 Register Assy 2 2 001929 Gripper Bar Assy 1 3 001930 Punch & Die Assy 1 4 001959 Anvil Cylinder Assy 1 5 001960 Infeed Assy 1 6 001933 Perf Clamps Assy 1 8 001932 Quadrant Assy 1 10 105137 Tie Bar 5 11 105138 Dead Bar 1 12 105135 Path Roller Shaft 2 13 104992 Path Roller 2 14 105209 Hinge Pin 2 15 105175 Dowel Pin 2 16 105176 Dowel Pin 4 18 204061 Side plate - Operator Side 1 19 204062 Side plate - Drive Side 1 23 402278 Infill Plate 1 24 402215 Operator Side Guard 1 25 402216 Drive Side Guard 1 26 402879 Top Cover 1 27 402240 Emergency Stop Bracket 1 28 401958 Web Break Bracket 1 29 402259 Infill Cover 2 30 402260 Infill Cover 1 31 402257 Lower Front Guard 1 32A 402258 Upper Front Finger Guard - See notes ( 1 ) 32B 403127 Under Lid Hinge Spat 1 33 402271 Blanking Plate 2 34 402282 Rear Guard 1 35 402333 Blanking Plate 2 36 501104 Gas Strut Spacer 1 37 204320 Switch Block 1 39 700493 Legend Kit 1 40 700464 Ident Label 1 42 700662 Web Up Legend 1 44 700483 Window 1 46 01038 Bridge Handle 2 48 17009 Oilite Bush 2 49 18002 Bearing 4 51 14095 Grip Ring - 15mm 4 53 05011 Gas Strut 1 55 70307 Interlock Switch 1 56 53057 Proximity Sensor - Web Break 1 58 402329 Blanking Plate - File Punch 1 59 105146 Standoff 2 60 105327 Register Cover Plate 1 20080805.0v 14
Notes: Part no. 001932 is optional and is only fitted when the file hole requirement has been specified. Part no. 105146 & 105327 are replaced by an additional register assembly if the file hole option is fitted. Part no. 402271 & 402329 are not used if the file hole option is fitted. Item 402333 is not fitted if the cross perf option is fitted. 20080805.0v 15
3.5 Register assembly - Ref 001928 Illustration 7: Register Assembly 20080805.0v 16
Item Part No. Description QTY 1 104995 Thrust Washer 1 2 105058 Register Spindle 1 3 105145 Register Operator Shaft 1 4 105146 Standoff 2 5 105147 Register Shaft 1 6 105148 Register Pivot Shaft 1 7 104996 Collar 1 8 105250 Register Cover Plate 1 10 203603 Register Block 2 11 203837 Register Plate - Op Side 1 12 203838 Register Plate - Dr Side 1 13 204014 Register Arm 2 15 301100 Worm Wheel 1 16 301105 Worm Gear 1 17 301147 Bevel Gear 1 pr 19 01127 Hand Knob 1 20 28069 Thumbnut 1 22 17063 Oilite Bush 2 23 17150 Oilite Bush 2 24 17024 Oilite Bush 1 25 17174 Oilite Bush 1 27 28036 Locknut - M10 1 20080805.0v 17
3.6 Gripper bar assembly - Ref 001929 Illustration 8: Gripper bar Assembly Item Part No. Description QTY 1 001313 Gripper Assy 2 3 001882 Slitter Assy - Optional 1 4 001883 Perf Assy 2 6 105244 Gripper / Slitter Shaft 1 7 105245 Gripper Release Shaft 1 8 104904 Release Shaft Eccentric 1 10 203758 Release Arm 1 12 01127 Hand Knob 1 14 17061 Oilite Bush 1 15 17179 Oilite Bush 1 16 17040 Oilite Bush 2 18 28036 Locknut - M10 1 20080805.0v 18
3.7 Gripper assembly - Ref 001313 Illustration 9: Gripper assembly Item Part No. Description QTY 1 102456 Gripper Wheel 1 3 202966 Gripper Body 1 4 203014 Gripper Arm 1 6 500878 Spacer 1 9 25106 Spring 1 10 25056 Disc Spring 2 11 22001 Adjusting Screw 1 12 29023 Shoulder Screw 1 13 18052 Bearing 2 15 26005 Dowel Pin 1 16 24006 Washer - M4 1 17 24008 Washer - M6 1 18 24009 Washer - M8 1 19 21044 Cap Screw - M6 1 20 28034 Locknut - M6 1 21 21227 Setscrew - M6 1 22 26038 Dowel Pin 1 20080805.0v 19
3.8 Slitter holder assembly - Ref 001882 NOTE: This assembly is optional. Illustration 10: Slitter Holder assembly Item Part No. Description QTY 1 48015 Slitter Wheel 1 3 202966 Gripper Body 1 4 204025 Slitter Arm 1 6 22037 Adjusting Screw 1 7 28064 Locknut 1 9 25106 Spring 1 10 25056 Disc Spring 2 11 22001 Adjusting Screw 1 12 29015 Shoulder Screw 1 13 18066 Bearing 1 15 26005 Dowel Pin 1 16 24006 Washer - M4 1 17 24008 Washer - M6 1 18 21044 Cap Screw - M6 1 19 28034 Locknut - M6 1 20 21227 Setscrew - M6 1 21 26038 Dowel Pin 1 20080805.0v 20
3.9 Edge perf holder assembly - Ref 001883 NOTE: This assembly is optional. Illustration 11: Perf Holder assembly Item Part No. Description QTY 1 48038 Perf Wheel 6 tpi 1 48016 Perf Wheel 8 tpi 1 48005 Perf Wheel 30 tpi 1 48017 Perf Wheel 48 tpi 3 202966 Gripper Body 1 4 204025 Slitter Arm 1 6 22037 Adjusting Screw 1 7 28064 Locknut 1 9 25106 Spring 1 10 25056 Disc Spring 2 11 22001 Adjusting Screw 1 12 29015 Shoulder Screw 1 13 18066 Bearing 1 15 26005 Dowel Pin 1 16 24006 Washer - M4 1 17 24008 Washer - M6 1 18 21044 Cap Screw - M6 1 19 28034 Locknut - M6 1 20 21227 Setscrew - M6 1 21 26038 Dowel Pin 1 20080805.0v 21
3.10 Punch and die assembly - Ref 001930 Illustration 12: Punch and die assembly 20080805.0v 22
Item Part No. Description QTY 1 105222 Support Ring 4 2 105374 Lock screw 4 3 12022 Timing Pulley - 60T 1 4 15018 Taper lock Bush 1 5 07549 Connector 2 6 105369 Punch Shaft 1 7 105370 Die Shaft 1 9 48092 Punch Ring - 20 L.H 1 10 48093 Punch Ring - 20 R.H 1 11 48094 Die Ring - 20 L.H 1 12 48095 Die Ring - 20 R.H 1 13 600099 Punch Key 2 14 600100 Die Key 2 15 600101 Drive Key 1 16 600102 Location Key 1 18 105371 Bearing Housing - Dr Side 1 19 105372 Bearing Housing - Op Side 1 20 105373 Shaft Housing 1 21 105421 End Cap 1 22 105489 Seal Ring 2 25 18219 Bearing - Taper Roller 2 26 14045 Circlip - 45mm 1 27 28073 Lock Nut 1 29 48084 Punch - Tungsten Carbide 80 30 48085 Die - Tungsten Carbide 80 20080805.0v 23
3.11 Anvil cylinder assembly - Ref 001959 Illustration 13: Anvil cylinder assembly 20080805.0v 24
Item Part No. Description QTY 1 105134 Anvil Cylinder 1 2 105225 Split Ring 2 3 105226 End Cap 2 4 105154 Locking Ring 1 5 105156 Locking Ring 1 7 301166 Anvil Gear - 72T 1 8 301159 Timing Pulley - 30T 1 10 500735 End Cap 1 11 501059 Anvil Spacer 1 13 600095G Key 2 15 18092 Bearing - Taper Roller 2 16 24002 Lock washer 1 17 28018 Locknut 1 18 33012 V-Seal - 45mm 4 20 07549 Connector 2 20080805.0v 25
3.12 Infeed section assembly Ref 001960 Illustration 14: Infeed section assembly 20080805.0v 26
Item Part No. Description QTY 1 101481 Stop Boss 1 2 104135 Tension Lever 1 3 105138 Dead Bar 2 4 105140 Adjusting Screw 1 5 105141 Side Guide Shaft 2 6 105193 Collar 1 7 105194 Collar 1 8 105202 Pivot Bar 1 9 105333 Infeed Roller - 40mm 1 10 105334 Infeed Roller - 30mm 1 11 105342 Belt Tensioner 1 13 204067 Brush Adjuster Block 1 14 204068 Brush Adjuster Lever 1 15 204009 Adjuster Housing 1 16 204010 Guide Plate 2 17 204393 Nip Bar 1 18 301231 Spur Gear - 32T 1 19 301232 Spur Gear - 24T 1 20 301233 Timing Pulley - 15T 1 21 012104 Timing Pulley - 60T 1 22 015018 Taper Lock Bush 1 23 011165 Timing Belt 367 L 050 1 24 600138 Key 1 25 600139 Key 1 26 500026 Brass Pad 2 27 402289 Brush Backing Strip 1 29 700479 Brush Strip 1 30 700480 Brush Blade 1 32 017023 Oilite Bush 2 33 017177 Oilite Bush 4 34 022001 Adjusting Screw 1 35 022002 Thumbscrew 2 36 028009 Tommy Nut 1 37 028063 Thumbnut 1 38 025016 Spring 1 40 028023 Nut - M6 1 42 018002 Bearing 4 43 018042 Bearing 1 45 014095 Grip Ring - 15mm 1 20080805.0v 27
3.13 Infeed section swan neck assembly REF 002591 Illustration 15: Infeed section swan neck assembly ITEM PART NO. DESCRIPTION QTY 1 205395 Swan Neck Bracket 2 2 P2368E Swan Neck LHS Guide 1 3 P2369E Swan Neck RHS Guide 1 4 E0462A Clamp Indexing Handle 2 5 C9343A Adjuster Shaft 2 6 P2178P Adjuster Housing 2 7 P2182E Housing Adjuster 2 8 P2143P Adjuster Post 2 9 A7173A Spring kit large (positioned inside 6) 1 20080805.0v 28
3.14 Perf clamps assembly - Ref 001933 Illustration 16: Perf clamps assembly Item Part No. Description QTY 1 204954 Perf Clamp - Fixed 2 2 204051 Perf Side plate Stop 2 3 204086 Perf Datum Block 2 5 05048 Toggle Clamp 2 7 22038 Adjusting Screw 2 20080805.0v 29
3.15 Quadrant drive assembly - Ref 001932 NOTE: This assembly is optional. Illustration 17: Quadrant drive assembly Item Part No. Description QTY 1 002439 Confetti Scraper Assy 1 2 001928 Register Assy 1 4 102013 Eccentric Screw 2 5 105087 Idle Gear Shaft 1 6 105150 Bearing Housing 1 7 105151 Pivot Shaft 1 8 105157 Stub Shaft 1 9 105158 Adjuster Shaft 1 20080805.0v 30
10 105159 Pivot Nut 1 11 105119 Collar 1 12 106172 Locking Collar 1 15 204016 Quadrant Plate 1 16 204018 Pivot Block 1 17 205160 Clamp Block 1 20 301166 Anvil Gear - 72T 1 21 301212 Idler Gear - 72T 1 22 301213 Idler Gear - 72T 1 24 500735 End Cap 1 25 501050 Spacer - Pivot Shaft 1 26 501051 Spacer - Idler Gear 1 27 501052 Spacer - Gear Retainer 1 28 500283 End Cap 1 29 600095G Key 1 31 01132 Hand Knob 1 32 18004 Bearing 2 33 18006 Bearing 4 34 17178 Bearing Bush 1 35 14020 Circlip - 20mm 1 36 14070 Circlip - 70mm 1 37 14093 Grip Ring - 10mm 1 38 13042 Circlip - 42mm 2 39 13055 Circlip - 55mm 4 40 27006 Clamp Handle 1 41 29004 Shoulder Screw 1 42 36002 Lock screw - M8 1 43 28037 Locknut - M12 1 45 105160 Lock Nut ( 1 ) 20080805.0v 31
3.16 Confetti scrapper assembly - Ref 002439 NOTE: This assembly is optional. Illustration 18: Confetti scraper assembly Item Part No. Description QTY 1 105205 Die Cleaning Rod 2 2 105206 Die Cleaning Boss 2 3 105207 Mounting Bar 1 20080805.0v 32
3.17 Control console assembly Ref 001887 Illustration 19: Control console assembly overview Illustration 20: Control console assembly Item Part No. Description QTY 1 402235 Control Panel 1 3 700485 Control Legend 1 5 69009 Potentiometer 1 6 72025 Control Knob 1 7 72026 Knob Pointer 1 9 70166 Emergency Stop Button 2 10 70121 Start Push Button 1 11 70212 Stop Push Button 1 12 70198 Crawl Push Button 1 13 70165 Contact Element - N/C 5 14 70164 Contact Element - N/O 4 15 75062 Indicator Lamp - White 1 18 70215 Selector Switch 1 20 75096 Indicator LED - Red 4 21 75097 Indicator LED - Green 1 23 75165 Spare Bulb 2 20080805.0v 33
3.18 Electrical chassis assembly Ref 001884 17 5 6 1 15 2 19 20 16 7 36 8 11 10 13 34 25 12 35 26 23 30 22 18 31 24 Illustration 21: Electrical chassis assembly 20080805.0v 34
4 Illustration 22: Electrical chassis assembly line filter Dancing arm assy see chapter 3.3 Dancing arm assembly Ref 001923 on page 10 38 Illustration 23: Electrical chassis assembly dancer sensor 20080805.0v 35
Item Part No. Description QTY 1 402217 Chassis Plate 1 2 402538 Pot Support Bracket 1 4 56030 EMC Filter 1 5 78063 Power Supply 1 6 78064 Cover Kit 1 7 52066 Relay 4 8 52067 Relay Base 4 10 68042 Circuit Breaker - 16A 1 11 68043 Circuit Breaker - 6A 1 12 52124 Contactor 2 13 52178 Auxiliary Contact 1 15 64019 Drive Controller 1 16 56061 Capacitor 1 17 71100 Braking Resistor 1 18 51048 Fuse - 1A 1 19 69009 Crawl Pot 1 20 69020 Spindle Lock 1 22 61056 Fuse Holder 1 23 61050 Terminal 4 24 61052 Terminal 41 25 61113 Earth Terminal 1 26 61100 Earth Terminal 3 30 61060 Partition Plate 4 31 61048 Jumper Bar 1 34 61037 Din Rail 1 35 61069 Bracket 2 36 76027 Trunking A/R 38 66039 ABS Box 1 40 002060 Footage/ Hours Run Meter Assy ( 1 ) 20080805.0v 36
3.19 Isolator bracket assembly Ref 001934 3 1 6 7 5 Illustration 24: Isolator bracket assembly Item Part No. Description QTY 1 402274 Power & Interface Bracket 1 3 70340 Isolator 1 5 63191 Chassis Plug 1 6 63214 IDC Socket - 37 Pin 1 7 63216 Crimp 1 20080805.0v 37
3.20 Outfeed assembly - Ref 002282 NOTE: This assembly is optional. Illustration 25: Outfeed assembly Item Part No. Description QTY 1 105758 Dead Bar 1 2 105760 Drive Pulley 1 3 105810 Idler Pulley 1 4 105885 Tie Bar 1 5 105886 Stub Shaft 2 6 105887 Outfeed Tendency Roller 2 7 105889 Drive Pulley 2 8 105890 Belt Tensioner 1 10 204678 Anti-Nip Bar 1 12 18002 Bearing 2 13 18021 Bearing 2 14 18233 Bearing Unit 2 16 14095 Grip Ring - 15mm 1 18 11297 Flat Belt - 910mm Long 1 20080805.0v 38
3.21 Standard cross perforation assemblies If you want to have an additional cross perforations please order with the following number according to the size you need. 001902 Cross Perf Assembly - 8.5 001903 Cross Perf Assembly - 9 001904 Cross Perf Assembly - 10 001905 Cross Perf Assembly - 11 001906 Cross Perf Assembly - 11.66 001907 Cross Perf Assembly - 12 001908 Cross Perf Assembly - 13 001909 Cross Perf Assembly - 14 001910 Cross Perf Assembly - 14.66 001911 Cross Perf Assembly - 15 001912 Cross Perf Assembly - 16 001913 Cross Perf Assembly - 17 001914 Cross Perf Assembly - 18 Note: - Other sizes and special slot configurations are available on request. 20080805.0v 39
3.22 Cross perf assembly - Sizes 8.5 / 9 Illustration 26: Perf Cylinder Size 8.5 / 9 assembly 20080805.0v 40
Item Part No. Description QTY 1 100233 Eccentric Screw 1 2 100219 End Cap 1 3 100224 End Cap 3 5 See Below Perf Cylinder 1 6 See Below Perf Side Block 2 7 See Below Perf Cylinder Gear 1 9 501067 End Cap 1 10 501068 Spacer 1 11 600059G Key 1 13 18070 Bearing - Angular Contact 4 14 33010 V-Seal - 35mm 3 15 14030 Circlip - 30mm 1 16 29011 Shoulder Screw - Qty per slot 2 17 48184 Clamp Bar - Qty per slot 1 20080805.0v 41
3.23 Cross perf assembly - Sizes 10-18 Illustration 27: Perf Cylinder Size 10 18 assembly 20080805.0v 42
Item Part No. Description QTY 1 100233 Eccentric Screw 1 2 100219 End Cap 1 3 100224 End Cap 3 5 See Below Perf Cylinder 1 6 See Below Perf Side Block 2 7 See Below Perf Cylinder Gear 1 9 500735 End Cap 1 10 501058 Spacer 1 11 600059G Key 1 13 18070 Bearing - Angular Contact 4 14 33010 V-Seal - 35mm 3 15 14030 Circlip - 30mm 1 16 29011 Shoulder Screw - Qty per slot 2 17 48184 Clamp Bar - Qty per slot 1 18 Perf Blade 20 42003 Shim - 0.003 thk A/R 21 42004 Shim - 0.001 thk A/R 22 42005 Shim - 0.002 thk A/R 23 42006 Shim - 0.005 thk A/R 24 42010 Shim - 0.003 thk A/R 25 42011 Shim - 0.001 thk A/R 26 42012 Shim - 0.002 thk A/R 27 42013 Shim - 0.005 thk A/R 8.5 9 10 ITEM PART No. PART No. PART No. 5 105211 105212 105180 6 204038 204039 204040 7 301173 301174 301175 11 11.66 12 ITEM PART No. PART No. PART No. 5 105181 105182 105183 6 204041 204042 204043 7 301176 301177 301178 13 14 14.66 ITEM PART No. PART No. PART No. 5 105184 105185 105186 6 204044 204045 204046 7 301179 301180 301181 15 16 17 ITEM PART No. PART No. PART No. 5 105187 105188 105189 6 204047 204048 204049 7 301182 301183 301185 20080805.0v 43
3.24 File hole punch assembly 20080805.0v 44
Illustration 28: File Hole Punch assembly Item Part No. Description QTY 1 100219 End Cap 2 2 100224 End Cap 6 3 105161 Stripper Roller 2 4 105164 Lift Bar 1 9 105623 Eccentric Screw 1 10 105624 Eccentric Screw 1 12 204744 Jacking Block 2 14 205138 Tie Bar 2 19 501057 Gear Spacer 2 20 500735 End Cap 2 21 501233 Spacer 1 22 600071 Punch & Die Key 4 23 600136 Key 2 25 14092 Grip Ring - 8mm 4 26 18052 Bearing 4 27 18140 Bearing - Angular Contact 8 28 33010 V-Seal - 35mm 6 36 42003 Shim - 0.003 A/R 37 42004 Shim - 0.001 A/R 38 42005 Shim - 0.002 A/R 39 42006 Shim - 0.005 A/R 40 42010 Shim - 0.003 A/R 41 42011 Shim - 0.001 A/R 42 42012 Shim - 0.002 A/R 43 42013 Shim - 0.005 A/R 20080805.0v 45
3.25 Recommended spare parts Article Drive Belt Main 890 5M 25 11223 Drive Belt Perf Head 710 5M 25 11201 Tractor Belt C/w pins 08001 Drive Belt - Main 890 5M 25 11223 Drive Belt Impression 565 5M 25 11205 Drive Belt Tractor 635 5M 15 11202 Drive Belt Tractor 890 5M 15 11222 Drive Belt - Perf head 710 5M 25 11201 Gas Strut 05049 Solenoid 62001 Solenoid Plug 63192 Drive Card 64010 Interlock Switch 70307 Mark Reader 53055 Sensor Loop Control 53021 Sensor - Web Break 53065 Relay 52066 Contactor 52189 Circuit Breaker 2A 68032 Circuit Breaker 6A 68043 Circuit Breaker 16A 68042 Timer Monitor 52170 Bearing 18004 Bearing 18102 Bearing 18002 Bearing 18070 Bearing 18043 Bearing 18173 Bearing 18025 Bearing 18003 Bearing 18115 Bearing 18154 Bearing 18092 Bearing 18130 Bearing 18066 Track Roller 09071 V-Seal 33012 V-Seal 33014 Fan Unit 79090 Encoder 67059 Perf Wheel 6 tpi 48038 Perf Wheel 8 tpi 48016 Article No 20080805.0v 46
Perf Wheel 30 tpi 48005 Perf Wheel 48 tpi 48017 Die Tungsten Carbide 48085 Punch Tungsten Carbide 48084 Confetti Bags 43021 Slitter Wheel 48015 Gas Strut 05011 Timing Belt 450 L 100 11020 Timing Belt 11021 Timing Belt 367 L 050 11165 Timing Belt 635 5M 25 11171 Bearing 18002 Bearing 18023 Connector 07549 Bearing 18052 Spring 25106 Ext. Spring 25016 Disc Spring 25056 Oil Seal 33042 Gripper Wheel 102456 Brush Strip 700479 Fuse 1A 20mm 51048 Relay 52066 Contactor 52124 Aux. Contactor 52178 Photo Cell 53057 Drive Controller 1600I 64019 Circuit Breaker 16A 68042 Speed Potentiometer 69009 Linear Potentiometer 69022 Limit Switch 70095 Contact Element 70164 Contact Element 70165 E/S Stop Button 70319 Interlock Switch 70307 Braking Resistor 71100 Bulb 24V 75061 Indicator LED (Red) 75096 Indicator LED (Green) 75097 Circuit Breaker 6A 68043 Contact Element 70320 20080805.0v 47