POLYMER INSULATOR Index INTRODUCTION...2 IEC COMPOSITE INSULATORS...7 ANSI COMPOSITE INSULATORS...14
Introduction General This new generation of Polymer Insulator characterized with: Small Light High mechanical strength High performance against pollution No need zero value detection Easy installation Less maintenance The polymer insulator produced by our company has applied whole injection technique, the combination of hardware fittings and glass-fiber core are employed compression technique, which is equipped with fully-automatic detection damage inspection system. The terminals of hardware fitting have four layer sealing to eliminate the key-problem influencing the reliability of composite insulator----interface brittle fracture. Therefore, advanced equipment and strict production procedure ensure our polymer insulator meet the technical requirements of GB/T19519-2004 and IEC61109. Service Conditions 1. Ambient temperature: -40 ºC ~ +40 ºC 2. Altitude: up to 1000m 3. Relative humidity: less than 100% 4. Thickness of ice: no more than 10mm 5. wind velocity: 35m/s 6. Earthquake intensity: 8 degree 7. Pollution level: I to IV. Information to be Given before Ordering 1. Type code 2. Voltage rating 3. Mechanical strength 4. Insulation distance 5. Creepage distance 6. Structure height
Meaning of Type Code Technical Specification Main dimension and characteristics of polymer suspension insulator:
IEC COMPOSITE INSULATORS COMPOSITE LONG ROD SUSPENSION INSULATORS IEC Standard DEAD-END INSULATOR 40kN Maximum Design Load (Tension) Cat. of sheds volt. Section Dry arc Power-freq. Impulse Dry Wet Pos. Neg RIV@1MHz Test Max Volt. (uv) Approx. Net Weight 1 DDE-02040104 3 11 278 340 130 60 54 120 130 11 5 0.7 2 DDE-02040204 4 15 318 440 170 70 64 150 160 15 5 0.8 3 DDE-02040304 6 25 419 680 270 110 100 200 210 25 5 1.1 4 DDE-02040404 9 35 548 1010 400 160 140 280 300 35 5 1.5 70kN Maximum Design Load (Tension) Cat. of sheds volt. Section Dry arc Power-freq. Impulse Dry Wet Pos. Neg RIV@1MHz Test Max Volt. (uv) Approx. Net Weight 1 DDE-02040105 3 11 318 340 130 60 54 120 130 11 5 0.8 2 DDE-02040205 4 15 358 440 170 70 64 150 160 15 5 0.9 3 DDE-02040305 6 25 458 680 270 110 100 200 210 25 5 1.2 4 DDE-02040405 9 35 588 1010 400 160 140 280 300 35 5 1.5
COMPOSITE PIN INSULATORS Cat. of sheds volt. Section Dry arc Power-freq. Impulse Dry Wet Pos. Neg Approx. Net Weight 1 PIN1-02040101 2 10~15 225 320 130 60 54 120 130 2.5 2 PIN2-02040101 3 10~15 245 460 180 76 70 160 170 2.5 3 PIN1-02040102 2 10~15 225 320 130 60 54 120 130 5 4 PIN2-02040102 3 10~15 245 460 180 76 70 160 170 5 5 PIN1-02040103 2 10~15 225 320 130 60 54 120 130 10 6 PIN2-02040103 3 10~15 245 460 180 76 70 160 170 10
SUSPENSION INSULATORS 70kN Specified Mechanical Load (Tension) Wet Lightning Switching Approx. Section Dry arc power Impulse Impulse Net Cat. of Freq. volt. Withstand Withstand Weight sheds Withstand 1 02040405-1 8 35 632 960 450 95 180 230 2.5 2 02040405-2 11 35 722 1240 540 135 275 260 2.8 3 02040505-1 15 69 882 1890 700 180 365 345 3.5 4 02040505-2 17 69 982 2150 800 185 410 345 3.7 5 02040505-3 19 69 1082 2410 900 220 450 420 3.9 6 02040605-1 21 110 1182 2670 1000 260 540 500 4.1 7 02040605-2 23 110 1282 2930 1100 285 585 540 4.3 8 02040705-1 21 132 1382 2770 1200 305 630 570 4.5 9 02040705-2 23 132 1382 3030 1200 305 630 570 4.8 10 02040705-3 23 132 1382 3720 1200 305 630 570 5.2 11 02040705-4 25 132 1482 4040 1300 340 715 650 5.5 12 02040805-1 27 161 1582 3550 1400 340 715 650 5.5 13 02040805-2 27 161 1582 4360 1400 340 715 650 5.8 14 02040805-3 31 161 1628 4890 1500 380 800 720 6.2 15 02040805-4 33 161 1782 5210 1600 420 885 790 7 16 02040905-1 37 220 2082 4840 1900 455 970 860 8 17 02040905-2 37 220 2082 5950 1900 455 970 860 8.6 NOTE: 1. Maximum RIV is 100µV when tested at 1MHz and 10% over nominal line-ground Voltage for indicated system voltage. 2. All units for 220kV system voltage should be assembled one corona ring at the line end. 3. The other fittings are available, see the configuration of End-fittings.
100kN & 120kN Specified Mechanical Load (Tension) Cat. of sheds volt. Section Dry arc Wet power Freq. Withstand Lightning Impulse Withstand Switching Impulse Withstand Approx. Net Weight 1 02040606-1 21 110 1222 2670 1000 260 540 500 4 2 02040606-2 23 110 1322 2930 1100 305 630 570 4.3 3 02040706-1 21 132 1422 2770 1200 305 630 570 4.5 4 02040706-2 23 132 1422 3030 1200 305 630 570 4.9 5 02040706-3 23 132 1422 3720 1200 305 630 570 5.3 6 02040706-4 25 132 1522 4040 1300 340 715 650 5.8 7 02040806-1 27 161 1622 3550 1400 380 800 720 5.8 8 02040806-2 27 161 1622 4360 1400 380 800 720 6 9 02040806-3 31 161 1722 4890 1500 380 800 720 6.5 10 02040806-4 33 161 1822 5210 1600 420 885 790 7.2 11 02040906-1 37 220 2122 4840 1900 490 1050 930 8.2 12 02040906-2 37 220 2122 5950 1900 490 1050 930 8.8 13 02041006-1 39 230 2222 5100 2000 525 1135 995 9 14 02041006-2 39 230 2222 6260 2000 525 1135 995 9.6 15 02041006-3 45 230 2422 7120 2200 560 1215 1060 10 16 02041006-4 51 230 2572 7870 2350 595 1295 1120 10.5 17 02041106-1 53 345 2822 8390 2600 625 1375 1185 11.5 18 02041106-2 59 345 2922 9150 2700 655 1455 1240 12 19 02041106-3 61 345 3022 9470 2800 690 1530 1300 12.3 20 02041106-4 65 345 3222 10100 3000 720 1610 1355 13.2 21 02041206-1 65 400 3522 10400 3300 775 1760 1460 14.5 22 02041206-2 69 400 3622 10980 3400 800 1835 1510 15 23 02041206-3 75 400 3722 11690 3500 800 1835 1510 15.3 24 02041206-4 81 400 3922 12540 3700 830 1910 1560 16 Note: 1. Maximum RIV is 100µV when tested at 1MHz and 10% over nominal line-ground voltage for indicated system voltage. 2. All units for 220kV and 230kV system voltage should be assembled one corona ring at the line end. 3. All units for 345kV or greater system voltage should be assembled with two corona rings, one at each end. 4. The other fittings are available, see the configuration of end-fittings.
160kN & 180kN Specified Mechanical Load (Tension) Cat. of sheds volt. Section Dry arc Wet power Freq. Withstand Lightning Impulse Withstand Switching Impulse Withstand Approx. Net Weight 1 02040707-1 21 132 1520 3170 1200 340 715 650 12 2 02040707-2 21 132 1520 3800 1200 340 715 650 12.5 3 02040707-3 25 132 1620 4390 1300 380 800 720 12.8 4 02040807-1 27 161 1720 3920 1400 380 800 720 12.8 5 02040807-2 27 161 1720 4740 1400 380 800 720 13.2 6 02040807-3 31 161 1820 4400 1500 420 885 790 13.2 7 02040807-4 33 161 1920 5670 1600 420 885 790 13.5 8 02040907-1 37 220 2220 5360 1900 490 1050 930 14.5 9 02040907-2 37 220 2220 6470 1900 490 1050 930 14.7 10 02041007-1 39 230 2320 5640 2000 525 995 1135 14.5 11 02041007-2 39 230 2320 6810 2000 525 995 1135 14.8 12 02041007-3 43 230 2520 6210 2200 560 1215 1060 15.2 13 02041007-4 45 230 2670 7900 2350 595 1295 1120 16 14 02041107-1 53 345 2920 7550 2600 655 1455 1240 16.5 15 02041107-2 55 345 3020 9480 2700 655 1455 1240 17 16 02041107-3 55 345 3120 9580 2800 690 1530 1300 17.3 17 02041107-4 65 345 3320 1100 3000 720 1610 1355 18 18 02041207-1 65 400 3620 9360 3300 775 1760 1460 19 19 02041207-2 67 400 3720 9650 3400 800 1835 1510 19.3 20 02041207-3 69 400 3820 12000 3500 830 1910 1560 20.5 21 02041207-4 73 400 4020 12690 3700 870 2020 1660 21 22 02041307-1 79 500 4320 11360 4000 970 2080 1810 22 23 02041307-2 81 500 4420 14080 4100 980 2140 1860 23 Note: 1. Maximum RIV is100µv when tested at 1MHz and 10% over nominal line-ground voltage for indicated system voltage. 2. All units for 220kV and 230kV system voltage should be assembled on corona ring at the line end. 3. All units for 345kV or greater system voltage should be assembled with tow corona rings, one at each end. 4. The other fittings are available, see the configuration of end-fittings.
210kN Specified Mechanical Load (Tension) Cat. No of sheds volt. Section Dry arc Wet power Freq. Withstand Lightning Impulse Withstand Switching Impulse Withstand 1 02041108-1 53 345 2920 7470 2600 655 1455 1240 20 Approx. 2 02041108-2 55 345 3020 7750 2700 655 1455 1240 20.5 3 02041108-3 61 345 3120 8400 2800 690 1530 1300 21.2 4 02041108-4 65 345 3320 8970 3000 720 1610 1355 22.6 5 02041208-1 65 400 3620 9270 3300 775 1760 1460 24.7 6 02041208-2 67 400 3720 9550 3400 800 1835 1510 25.4 7 02041208-3 75 400 3820 10380 3500 830 1910 1560 26.1 8 02041208-4 81 400 4020 11130 3700 870 2020 1660 27.5 9 02041308-1 87 500 4320 11980 4000 970 2080 1810 29.5 10 02041308-2 89 500 4420 12270 4100 980 2140 1860 30 Net weight 11 02041308-3 93 500 4600 12810 4280 995 2180 1960 31 Note: 1. Maximum RIV is 100µV when tested at 1 MHz and 10% over nominal line-ground voltage for indicated system Voltage. 2. All units for 345kV or greater system voltage should be assembled with two corona rings, one at each end. 3. The other fittings are available, see the configuration of end-fittings. 300kN Specified Mechanical Load (Tension) NO. Cat. NO. Of sheds volt. Section Dry arc Wet Power Freq. Withstand Lightning Impulse Withstand Switching Impulse Withstand Approx. 1 02041209-1 65 400 3650 9270 3300 775 1760 1460 36.3 2 02041209-2 67 400 3750 9550 3400 800 1835 1510 37.3 3 02041209-3 75 400 3850 10380 3500 830 1910 1560 38.3 4 02041209-4 81 400 4050 11130 3700 870 2020 1660 40.5 5 02041309-1 87 500 4350 11980 4000 970 2080 1810 43.3 6 02041309-2 89 500 4450 12270 4100 980 2140 1860 44 Net Weight 7 02041309-3 93 500 4630 12810 4280 995 2180 1960 45 Note: 1. Maximum RIV is 100µV when tested at 1 MHz and 10% over nominal line-ground voltage for indicated system Voltage. 2. All units for 345kV or greater system voltage should be assembled with two corona rings, one at each end. 3. The other fittings are available, see the configuration of end-fittings.
CONFIGURATION OF END-FITTINGS: The designation of the above end-fittings are in accordance with IEC61466-1(Composite string insulator units for overhead lines with a nominal voltage greater than 1000V-Part1:Standard strength classes and end fittings): Physical & Electrical Change Table The physical and electrical values for the insulators shown without corona Protection. The table below yields the physical and electrical changes to the insulator when rings from table are installed for voltage above 161kV. Physical & Electrical Change Table Physical & Electrical Characteristics 200/230kV Ring 330/345kV Ring 400kV Rings 500kV Rings Dry Arc -mm -20.3-50.8 63.5-127.0 -mm 0 0 0 0 Power Frequency 1 minute Wet Withstand-kV 0 0 0 0 Lightning Impulse Withstand Positive-kV -20-25 -30-60 Lightning Impulse Withstand Negative-kV -15-25 -35-65 Net Weight-kg +0.9 +1.4 +2.3 +3.6
ANSI COMPOSITE INSULATORS COMPOSITE LONGE ROD SUSPENSION INSULATOR ANSI Standard PDI 16mm Diameter Rod Dead-end Insulators Cat. of Sheds Diameter Net Wt. Torsion (N-m) SML (kn) RTL (kn) Proof (kn) 1 02010503-01 4 318 92 0.95 47 70 35 44.5 2 02010503-02 4 318 92 0.95 55 70 35 44.5 3 02010703-01 8 445 76 1.1 47 70 35 44.5 4 02010703-02 8 445 76 1.1 55 70 35 44.5 5 02010603-01 8 475 89 1.3 47 70 35 44.5 6 02010603-02 8 475 89 1.3 55 70 35 44.5 7 02010803 8 635 76 1.5 47 70 35 44.5 NOTE: PDI Type insulators are intended for applications which are within 45 of horizontal-to allow proper shed drainage.
Cat. Dry Arc Critical RIV MaxμV Dry Wet Pos. Neg. Test-kV Power Arc KA cycles Volt*/ Class 1 02010503-01 406 203 110 75 140 160 15 10 150 15 2 02010503-02 406 203 110 75 140 160 15 10 150 D3-15 3 02010703-01 660 311 130 110 200 225 20 10 150 25 4 02010703-02 660 311 130 110 200 225 20 10 150 DS-28 5 02010603-01 787 356 150 130 260 280 30 10 150 25&35 6 02010603-02 787 356 150 130 260 280 30 10 150 DS-35 7 02010803 838 508 200 160 325 360 30 10 150 35
VLS 16mm Diameter Rod Suspension Insulators Cat. of sheds Diameter Net Wt. SML (kn) RTL (kn) Proof (kn) 1 02010103 6 438 150 1.8 70 35 44.5 2 02010203 8 584 150 2.3 70 35 44.5 3 02010303 10 730 150 2.8 70 35 44.5 4 02010403 12 876 150 3.2 70 35 44.5 Cat. Dry Arc distance Critical RIV MaxμV Dry Wet Pos. Neg. Test-kV Power Arc KA Cycles Volt*/ Class 1 02010103 991 457 190 140 320 330 32 10 150 35/46 2 02010203 1372 602 255 190 420 435 48 10 150 46/69 3 02010303 1753 749 315 245 500 510 48 10 150 69 4 02010403 2134 894 370 305 610 580 48 10 150 69 NOTE: VLS insulators are available with ANSI and IEC ball/socket end fittings and also with clevis/tongue End fittings.
Mechanical Ratings SML=25,000lbs.(111kN) RTL=12,500lbs.(56kN) Cat. Volt. Section Arcing Low frequency Critical Impulse Dry-kV Wet-kV Pos.-kV Neg.-kV Approx. Weight 1 02011004-01 69 881 1549 627 245 240 410 390 2.2 2 02011004-02 69 915 1816 688 310 275 460 490 3.7 3 02011004-03 69 1034 1930 780 310 295 505 490 4.0 4 02011004-04 69 1125 2401 892 385 340 585 620 4.3 5 02011104-01 115 1189 2337 935 370 350 605 595 4.2 6 02011104-02 115 1215 2673 988 420 370 645 680 4.6 7 02011104-03 115 1380 2692 1155 450 385 735 750 4.8 8 02011204-01 138 1346 2718 1090 430 405 700 695 3.2 9 02011204-02 138 1455 3359 1228 510 450 790 835 5.3 10 02011204-03 138 1535 3632 1325 515 435 840 860 5.7 11 02011204-04 138 1635 3874 1408 575 510 900 950 5.8 12 02011304-01 161 1501 3099 1247 490 455 795 795 5.2 13 02011304-02 161 1651 3505 1435 550 465 900 910 5.4 14 02011304-03 161 1785 4288 1552 625 560 985 1045 6.2 15 02011304-04 161 1815 3556 1595 610 555 985 1010 5.6 16 02011304-05 161 1935 4731 1709 685 610 1080 1145 6.6 17 02011304-06 161 2055 5074 1829 730 650 1155 1220 7.0 18 02011304-07 161 2105 5080 1885 730 650 1155 1120 7.3 19 02011404-01 230 1966 4267 1712 655 605 1080 1090 5.7 20 02011404-02 230 2055 5074 1829 730 650 1155 1220 7.0 21 02011404-03 230 2121 4674 1867 710 655 1170 1185 6.8 22 02011404-04 230 2205 5488 1973 780 700 1245 1315 7.4 23 02011404-05 230 2355 5932 2129 840 750 1340 1415 7.9 24 02011404-06 230 2431 5436 2174 810 750 1350 1370 7.3 25 02011404-07 230 2505 6346 2273 890 795 1425 1505 8.3 26 02011404-08 230 2642 6731 2420 935 835 1500 1580 8.6 27 02011504-01 345 2586 5817 2329 855 790 1440 1465 8.0 28 02011504-02 345 2625 6689 2393 935 835 1500 1580 8.6 29 02011504-03 345 2743 6223 2487 970 870 1560 1645 8.0 30 02011504-04 345 2896 6604 2639 1010 905 1640 1730 7.8 31 02011504-05 345 3015 7818 2790 1050 940 1740 1835 9.8 32 02011504-06 345 3205 7366 2951 1115 1000 1900 2000 8.3 NOTE: 1. All section lengths are based on Y-Ball end fitting. 2. Electrical values are per ANSI standards and without corona rings. 3. Tolerances and tests are as per ANSI C29.11
Mechanical Ratings SML=30,000lbs.(111kN) RTL=12,500lbs.(67kN) Cat. Volt. Section Arcing Low frequency Critical Impulse Dry-kV Wet-kV Pos.-kV Neg.-kV Approx. Weight 1 02011005-01 69 881 1549 627 245 240 410 390 2.2 2 02011005-02 69 915 1816 688 310 275 460 490 3.7 3 02011005-03 69 1034 1930 780 310 295 505 490 4.0 4 02011005-04 69 1125 2401 892 385 340 585 620 4.3 5 02011105-01 115 1189 2337 935 370 350 605 595 4.2 6 0201105-02 115 1215 2673 988 420 370 645 680 4.6 7 02011105-03 115 1380 2692 1155 450 385 735 750 4.8 8 02011205-01 138 1346 2718 1090 430 405 700 695 3.2 9 02011205-02 138 1455 3359 1228 510 450 790 835 5.3 10 02011205-03 138 1535 3632 1325 515 435 840 860 5.7 11 02011205-04 138 1635 3874 1408 575 510 900 950 5.8 12 02011305-01 161 1501 3099 1247 490 455 795 795 5.2 13 02011305-02 161 1651 3505 1435 550 465 900 910 5.4 14 02011305-03 161 1785 4288 1552 625 560 985 1045 6.2 15 02011305-04 161 1815 3556 1595 610 555 985 1010 5.6 16 02011305-05 161 1935 4731 1709 685 610 1080 1145 6.6 17 02011305-06 161 2055 5074 1829 730 650 1155 1220 7.0 18 02011305-07 161 2105 5080 1885 730 650 1155 1120 7.3 19 02011405-01 230 1966 4267 1712 655 605 1080 1090 5.7 20 02011405-02 230 2055 5074 1829 730 650 1155 1220 7.0 21 02011405-03 230 2121 4674 1867 710 655 1170 1185 6.8 22 02011405-04 230 2205 5488 1973 780 700 1245 1315 7.4 23 02011405-05 230 2355 5932 2129 840 750 1340 1415 7.9 24 02011405-06 230 2431 5436 2174 810 750 1350 1370 7.3 25 02011405-07 230 2505 6346 2273 890 795 1425 1505 8.3 26 02011405-08 230 2642 6731 2420 935 835 1500 1580 8.6 27 02011505-01 345 2586 5817 2329 855 790 1440 1465 8.0 28 02011505-02 345 2625 6689 2393 935 835 1500 1580 8.6 29 02011505-03 345 2743 6223 2487 970 870 1560 1645 8.0 30 02011505-04 345 2896 6604 2639 1010 905 1640 1730 7.8 31 02011505-05 345 3015 7818 2790 1050 940 1740 1835 9.8 32 02011505-06 345 3205 7366 2951 1115 1000 1900 2000 8.3 NOTE: 1. All section lengths are based on Y-Ball end fitting. 2. Electrical values are per ANSI standards and without corona rings. 3. Tolerances and tests are as per ANSI C29.11
Mechanical Ratings SML=30,000lbs.(133kN) RTL=15,000lbs.(67kN) Cat. Volt. Section Arcing Low frequency Critical Impulse Dry-kV Wet-kV Pos.-kV Neg.-kV Approx. Weight 1 02011505-01 345 3330 8575 3054 1115 1000 1905 2005 10.8 2 02011505-02 345 3581 9440 3350 1180 1055 2065 2170 12.0 3 02011505-09 345 3600 9362 3330 1185 1060 2070 2180 11.6 4 02011605-03 500 3840 10048 3570 1235 1110 2220 2335 12.3 5 02011605-02 500 4260 11248 3991 1325 1190 2475 2605 13.5 6 02011605-03 500 4445 13185 4205 1360 1205 2610 2715 14.5 7 02011605-04 500 4565 12106 4291 1390 1245 2660 2795 14.4 8 02011605-05 500 4674 13175 4440 1410 1275 2770 2885 14.7 9 02011605-06 500 4925 13135 4652 1455 1305 2875 3025 15.5 NOTE: 1. All section lengths are based on Y-Ball end fitting. 2. Electrical values are per ANSI standards and without corona rings. 3. Tolerances and tests are as per ANSI C29.11
Mechanical Ratings SML=50,000lbs.(222kN) RTL=25,000lbs.(111kN) Cat. Volt. Section Arcing Low frequency Critical Impulse Dry-kV Wet-kV Pos.-kV Neg.-kV Approx. Weight 1 02011306-01 161 1574 3073 1245 490 455 795 795 8.0 2 02011306-02 161 1727 3886 1385 530 450 870 880 9.2 3 02011306-03 161 1882 3835 1554 600 555 985 990 9.0 4 02011306-04 161 2032 4775 1675 660 550 1060 1100 10.0 5 02011306-05 161 2159 5080 1985 760 650 1250 1270 10.7 6 02011406-01 230 2347 5004 2019 760 700 1260 1280 11.5 7 02011406-02 230 2489 5969 2135 840 760 1340 1360 11.5 8 02011406-03 230 2502 5385 2174 810 745 1350 1370 11.0 9 02011406-04 230 2659 5791 2329 855 790 1440 1465 11.5 10 02011506-01 345 2967 6553 2639 945 875 1615 1650 12.2 11 02011506-02 345 3124 7849 2780 990 915 1705 1740 14.4 12 02011506-03 345 3279 7315 2951 1030 955 1790 1830 14.8 13 02011506-04 345 3378 8585 3040 1075 1005 1880 1915 15.6 14 02011506-05 345 3586 8103 3259 1110 1035 1960 2005 15.0 15 02011606-01 500 3886 8382 3535 1180 1105 2125 2175 15.2 16 02011606-02 500 4209 9627 3879 1245 1175 2285 2345 16.5 17 02011606-03 500 4445 13106 4110 1275 1200 2365 2420 22.2 18 02011606-04 500 4519 10414 4191 1305 1240 2445 2510 18.4 19 02011606-05 500 4676 13106 4340 1330 1270 2520 2590 21.9 NOTE: 1. All section lengths are based on Y-Ball end fitting. 2. Electrical values are per ANSI standards and without corona rings. 3. Tolerances and tests are as per ANSI C29.11
COMPOSITE LONG ROD SUPSPENSION INSULATOR 38mm Diameter Rod Line Post Oval Eye Y-Clevis Clevis Tongue Socket/Ball SML LBS (kn) A B C D F Min. B A B Min C A B C Type ANSI Class 25,000 (111) 1.02 (26) 2.0 (51) 0.63 (16) 0.63 (16) 1.54 (39) 0.75 (19) 0.75 (19) 0.98 (25) 0.69 (17.5) 0.53 (13.5) 0.52 (13.3) 0.69 (17.5) J 52-5 30,000 (133) 1.02 (26) 2.0 (51) 0.87 (22) 0.87 (22) 1.57 (40) 0.875 (22) 0.75 (19) 0.98 (25) 0.69 (17.5) 0.53 (13.5) 0.52 (13.3) 0.69 (17.5) J 52-5 50,000 (222) 1.02 (26) 2.0 (51) 0.87 (22) 0.87 (22) 1.57 (40) 0.875 (22) 1.06 (27) 1.26 (32) 0.94 (24) 0.90 (22.8) 0.59 (14.9) 0.94 (24) K 52-11
Design Tension Strength: 11kN Cat Post Style Voltage X Dry Arc distance Low Freq. Critical Dry Wet Pos. Neg. 02010801-01 Horiz. 35 427 299 591 135 100 195 210 10 5 4.2 02010801-02 Horiz. 35 450 299 591 145 110 205 215 10 5 3.4 02010801-03 Ver. 35 450 299 591 145 110 205 215 10 5 3.4 02010901-01 Horiz. 46 470 356 778 150 115 225 265 10 5 4.4 02010901-02 Horiz. 46 488 356 778 160 125 235 270 10 5 3.7 02010901-03 Vert. 46 473 356 778 160 125 235 270 10 5 3.7 NOTE: 1. SCL is the ultimate cantilever strength rating. 2. RCL is the maximum continuous cantilever load at which the post should be applied. SCL (kn) RCL (kn) Net Weight
COMPOSITE LINE POST INSULATORS Line Post Line Fittings Dimensions Type A B C D E F G H I H.Clamptop Cap 101.6 120.6 15.7 9.6 17.5 5/8-11UFS-2B 57.2 - - V.Clamptop Cap 101.6 136.6 28.4 9.6-5/8-11UFS-2B 57.2 81.0 35.0
Maximum Design Clamp top: 11kN Blade: 44.5kN Post Style: Horiz. Cat. Voltage X Diameter Dry Arc Low Freq. Citical Dry Wet Pos. Neg. SCL (kn) RCL (kn) Net Weight 02011001-01 69 654 533 1295 210 190 350 425 10.9 5.4 12.4 02011001-02 69 641 533 1295 210 190 350 425 10.9 5.4 12.2 02011001-03 69 641 533 1295 210 190 350 425 10.9 5.4 12.4 02011001-04 69 692 533 1295 210 190 350 425 10.9 5.4 8.3 02011001-05 69 692 533 1295 210 190 350 425 10.9 5.4 8.3 02011001-06 69 679 533 1295 210 190 350 425 10.9 5.4 8.1 02011001-07 69 679 533 1295 210 190 350 425 10.9 5.4 8.1 02011001-08 69 679 533 1295 210 190 350 425 10.9 5.4 8.3 02011001-09 69 679 533 1295 210 190 350 425 10.9 5.4 8.3 02011001-10 69 699 533 1295 210 170 350 425 10.9 5.4 9.1 02011001-11 69 699 533 1295 210 170 350 425 10.9 5.4 9.1 Note: 1. SCL is the ultimate cantilever strength rating. 2. RCL is the maximum continuous cantilever load at which the post should be applied.
Line Post Base Fittings Dimensions Type A B C D E F G H H.Gain Base 368.3 177.8 304.8 254 171.4 32X22 22.4 101.6 Stud Base 130.0 73.0 127 38.1 12.7 3/4-10 UFS-2B or7/8-9 UFS-2B - - 3 Bolt Circle 69.8 73.0 76.2 108.0 15.2 1/2-13 UFS-2B - - 5 Bolt Circle 82.6 73.0 127 158.8 11.9 5/8-11 UFS-2B pr 18 Dia. - -
Line Post Line Fittings Dimensions Type A B C D E F G H I H. Clamptop Cap 101.6 120.6 15.7 9.6 17.5 5/8-11 UFS-2B 73.0 - - V. Clamptop Cap 101.6 136.6 28.4 9.6-5/8-11 UFS-2B 73.0 122.2 66.8 Two Hole Blade 69.8 35.0 12.7 101.6 19.0 25.4 Dia. 12.7R 11.2R 73.0 One Hole Blade 101.6 57.2 19.0 25.4 73.0 - - - -
Fig. Clamping Range Ultimate Body Strength A B C 1 6.3-14.4 1273 177.8 19.0 15.9 1 12.7-26.9 1273 177.8 19.0 19.0 1 25.4-38.1 1273 203.2 22.2 22.2 2 38.1-50.8 1273 44.4 19.0 15.9 2 44.4 19.0 19.0 2 50.8 22.2 22.2
63.5mm Rod Diameter Horizontal Line Posts Clamp top: Maximum Design Tension = 2,500lb (11.1kN) Two-Hole Blade: Maximum Design Tension = 7,500lb (33.4kN) Catalog# With Gain Base& Clamptop end Fittings Voltage X of Sheds Dry Arc Low Freq. Critical Dry Wet Pos. Neg. RCL (kn) Net Weight 02011002H-01 69 851 8 584 1372 215 195 340 455 11.1 21.3 02011002H-02 69 980 10 711 1727 270 245 420 535 11.1 22.7 02011002H-03 69 1115 12 838 2083 325 295 505 620 9.5 24.5 NOTE: RCL is the maximum continuous load at which the post should be applied.
63.5 mm Rod Diameter Vertical Line Posts Maximum Design Tension 2,500lb (11.1kN) Catalog# With Gain Base& Clamptop end Fittings Voltage X of Sheds Dry Arc Low Freq. Critical Dry Wet Pos. Neg. RCL (kn) Net Weight 02011002V-01 69 780 8 584 1371 215 195 340 455 11.1 12.3 02011002V-02 69 912 10 711 1727 270 245 420 535 11.0 13.6 NOTE: RCL is the maximum cantilever continuous load at which the post should be applied.
Horizontal & Vertical Bases DIMENSIONS(in mm) Type A B C D E F G H I J K Unitary D.I.Gain 304.8 355.6 44.4 204.7-89.9 12.7 12 23.9 23.9X33.3 48.3 Unitary D.I. Flat 254 309.9 203.2 254 127-20.3 12 23.9 - - 5 B.C. 120.6 158.8 92.2 22.9 127 - - - 17.5 - - 5 B.C. 120.6 158.8 92.2 22.9 127 - - - 5/8-11UFS - Al Gain 304.8 355.6-204.7 155.7 141.2 12.7 12 23.9 23.9X33.3 - AL Gain 304.8 355.6-204.7 155.7 141.2 12.7 12 20.6 23.9X33.3 Steel Gain 304.8 355.6 203.2 254 165.1 101.6 12.7 12 23.9 23.9X33.3 - AL Flat 254 304.8 203.2 254 127 101.6 12.7 12 23.9 - - AL Flat 254 304.8 203.2 254 127 101.6 12.7 12 20.6 - - Steel Flat 330.2 381 203.2 254 165.1 101.6 12.7 12 28.6X23.9 23.9X50.8 304.8 Al Flat 330.2 381 203.2 254 165.1 101.6 12.7 12 23.9 23.9X33.3 304.8 Al Flat 330.2 381 203.2 254 165.1 101.6 12.7 12 20.6 20.6X33.3 304.8
63.5mm Rod Diameter Line Fittings Transverse compressing Swing Angle For Conductor Suspension Clamp 2 Hole Blade (Std.) 2 Hole Long Blade 40deg.max. Two Holes Blade *12 upsweep post angles 64deg.max. Horizontal & Vertical End Fittings Dimensions Type A B C D E F G H I J L M 2 Hole Blade 145.5 101.6-19.0 133.4 31.8 38.1 50.8 25.4 36.6 12.7 11.2 2 Hole Long Blade 145.5 101.6-19.0 196.8 31.8 101.6 114.3 25.4 36.6 12.7 11.2 H.Clamptop 209.3 101.6 83.8 28.4 119.9 101.6 - - 5/8-11UFS 19.0 - - 5B.C. 120.6 158.8 92.2 22.9 127 - - - 5/8-11UFS - - - 5 B.C/ 120.6 158.8 92.2 22.9 127 - - - 18xHoles - - - V.Clamptop 149.4 101.6 83.8 28.4 136.4 101.6 26.9-5/8-11UFS - - -