MODWELD WELDING EQUIPMENT www.modweld.co.za Unit 4, 56 Detroit St Apex Benoni South Africa PRODUCT RANGE 08
COMPANY PROFILE Power electronics company Modulectric, was established in 1994, in the City of Benoni, east of Johannesburg, South Africa. Initially, the company s primary function was in the manufacturing of power electronics equipment, for use in the local Mining Industry. Utilizing the same technology, the company soon ventured into designing and manufacturing of electronically based welding inverters. This led to the birth of the Modweld range of welding machines. The success of the product was driven by its unequalled design features, and it s ability to withstand the problems associated with fluctuating electrical input supply current, experienced in Africa. The inception of the Modweld inverter saw the introduction of the unique concept. For the first time a welding machine was manufactured with a built-in low voltage safety device, designed to protect the operator in moist conditions. This fail-safe, tamper-proof system is standard to all Modweld inverters. Over the past thirteen years the company has established itself as a major force in the South African Welding Industry, with a range of more than 30 different models, that include inverters, large rectifiers, plasma cutters and wire feeders. More than 13000 units have been supplied into Southern and Sub-Saharan Africa, and the company currently employs over 40 personnel, operating out of a manufacturing facility of over 700 square meters. Modweld Product Range 2008 1
CROSS-REFERENCE TABLE 160i 200i 220V 200i 3 phase 300i cc 400i cc 300i cc/cv 400i cc/cv 500i cc/cv 600i cc/cv 1200i cc/cv 200i Supatig 300i Supatig 400i Supatig 200i AC/DC 300i AC/DC 200i Compact 300i Compact 250i Supamig 300i Supamig 400i Supamig 450W Wire Feeder 450W Enclosed Wire Feeder Modweld Product Range 2008 2
Modweld 160i 2 4mm 10 160A 54V 220V 20A 180 x 230 x 390mm 11.6kg The Modweld 160i is aimed at the maintenance market and is also often used to perform light TIG welding such as welding stainless steel staircases Modweld 200i 220V 2 5mm 10 200A 54V 220V 25A 185 x 250 x 480mm 14.5kg The Modweld 200i is used for heavy electrode welding off a single phase supply, the supply needs to be capable of delivering the higher current required. Modweld Product Range 2008 3
Modweld 200i 3phase 2 5mm 10 200A 380V / 525V 15A / 11A 210 x 330 x 500mm 25kg Used in similar applications to the Modweld 200i 220V, heavy electrode work combined with a portable machine Modweld 300i cc 15 300A Duty Cycle 80% 380V / 525V Switchable 25A / 18A 255 x 340 x 520mm 27kg The Modweld 300i cc is capable of performing electrode welding of large size electrodes as well as being able to be run of a generator providing true portable power. Increased duty cycle compared to rest of range. Modweld Product Range 2008 4
Modweld 400i cc 15 400A 80V 380V / 525V Switchable 35A / 25A 255 x 340 x 520mm 28.5kg Due to the higher OCV of the Modweld 400i cc this machine is capable of welding most exotic electrodes such as iron powder and low hydrogen. It also is capable of gouging with both carbon air and gouging electrodes. Modweld Product Range 2008 5
Modweld 300i cc/cv MIG Wire Up to 1.2mm 15 300A The Modweld 300i cc/cv is the most common multiprocess machine sold. It has the ability to weld for long periods using 1.2mm MIG wire and can weld most electrodes. 380V / 525V Switchable 25A / 18A 300 x 420 x 500mm 35kg 400i Undercarriage Wire Feeder Wire Feeder Pan Base Front Panel Guard Modweld Product Range 2008 6
Modweld 400i cc/cv MIG Wire Up to 1.6mm 15 400A Used typically in 1.2mm Spray mode welding and other medium production welding. 380V / 525V Switchable 35A / 25A 300 x 560 x 500mm 47kg 400i Undercarriage Wire Feeder Wire Feeder Pan Base Front Panel Guard Modweld 500i cc/cv MIG Wire All Sizes 15 500A The Modweld 500i cc/cv is used for heavy duty production work typically in construction equipment refurbishment. 380V / 525V Switchable 39A / 28A 400 x 760 x 500mm 70kg 500i Undercarriage Wire Feeder Wire Feeder Pan Base Modweld Product Range 2008 7
Modweld 600i cc/cv MIG Wire All Sizes 40 600A 85V Duty Cycle 100% 380V / 525V Switchable 56A / 41A 400 x 760 x 500mm 70kg 500i Undercarriage Wire Feeder The Modweld 600i cc/cv possesses Wire Feeder Pan Base both a higher OCV than the rest of the range as well being 100% duty cycle rated. This makes this machine ideal for heavy gouging work as well as light subarc. Modweld 1200i cc/cv MIG Wire All Sizes 100 1200A Duty Cycle 100% 380V 120A 605 x 1020 x 645mm 170kg Wire Feeder Although capable of gouging the Modweld 1200i cc/cv is specifically designed for the submerged application. Modweld Product Range 2008 8
Modweld 200i Supatig 2 5mm 10 200A 54V 220V 25A 200 x 400 x 500mm 22.5kg The Modweld 200i Supatig is used primarily in the production of stainless vessels and other parts for the automotive industry. As a Supatig it includes all the gas and current controls required for standard TIG welding. Modweld 300i Supatig 15 300A 380V / 525V Switchable 25A / 18A 300 x 420 x 500mm 36kg 400i Undercarriage The Modweld 300i Supatig is used in heavy duty TIG welding applications. Modweld Product Range 2008 9
Modweld 400i Supatig 15 400A 380V / 525V Switchable 35A / 25A 300 x 560 x 500mm 49kg 400i Undercarriage The Modweld 400i Supatig is used primarily in automated processes. Modweld Product Range 2008 10
Modweld 200i AC/DC 2 5mm 10 200A AC ; 10 160A DC 220V 25A 300 x 560 x 500mm 43kg 400i Undercarriage The Modweld 200i AC/DC provides both DC output for TIG welding steels and titanium as well as an AC output for TIG welding aluminium. The single phase input makes this ideal for all round use and the current is high enough to TIG weld most materials. Modweld 300i AC/DC 10 300A both AC & DC 65V 380V 25A 400 x 760 x 500mm 77kg 500i Undercarriage The Modweld 300i AC/DC finds use commonly with the welding of aluminium cylinder heads. Gives full current rating in both the AC and DC modes. Modweld Product Range 2008 11
Modweld 200i Compact 2 5mm MIG Wire Up to 1.0mm 10 200A 54V 220V 25A 600 x 660 x 890mm 60kg The Modweld 200i Compact is a machine ideal for a light sheetmetal workshop. With a built-in wire feeder this machine provides the complete multiprocess solution for light fabrication. Modweld 300i Compact MIG Wire Up to 1.2mm 15 300A 380V / 525V Switchable 25A / 18A 600 x 660 x 890mm 60kg The Modweld 300i Compact is used as with the Modweld 200i Compact in light fabrication. This machine would be used more often were the application requires use of 1.2mm wire or 3 phase power. Modweld Product Range 2008 12
Modweld 250i Supamig MIG Wire Up to 1.0mm 50 250A 54V 220V 32A 300 x 600 x 800mm 42kg The Modweld 250i Supamig is a MIG only machine aimed at light fabrication where only single phase power is available. Modweld 300i Supamig MIG Wire Up to 1.2mm 50 300A Duty Cycle 80% 380V 21A 300 x 600 x 800mm 46kg The Modweld 300i Supamig is a MIG only machine aimed at light fabrication with 1.2mm wire where dip transfer is the main welding mode. Modweld Product Range 2008 13
Modweld 400i Supamig MIG Wire Up to 1.6mm 50 400A 380V 33A 300 x 600 x 800mm 46kg The Modweld 400i Supamig is a MIG only machine aimed at production welding of 1.2mm in the spray mode and 1.6mm wire in the dip transfer. Modweld Product Range 2008 14
Modweld 450W Wire Feeder 24V 3.6A 265 x 400 x 600mm 18.5kg The Modweld 450W provides a stable feed due to the quality control circuitry. Modweld 450W Enclosed Wire Feeder 24V 3.6A 265 x 410 x 650mm 18.5kg The Modweld 450W enclosed wire feeder affords extra protection to the spool of wire with regards to dust and metal shavings build up on the spool. Thereby providing longer life for the torch liner. Modweld Product Range 2008 15
Modweld 100i Plasma Maximum Cutting Thickness 25mm 30 100A 270V Required Air Flow 380V / 525V Switchable 35A / 26A 400 x 760 x 500mm 72kg 500i Undercarriage 210l/min at 5.5bar The Modweld 100i Plasma technology extends torch consumable lifetime. This plasma provides a very smooth cut. Modweld 180i Plasma Maximum Cutting Thickness 60mm 50 180A 270V Duty Cycle 100% Included Accessories Required Air Flow 380V or 525V 60A / 43A 605 x 1020 x 645mm 177kg 380V Watercooler PW180 Watercooled Torch Pressure Regulator Earth Clamp 38l/min at 4.5bar The Modweld 180i Plasma is designed for continuous cutting of large gauge sheet and piping. Available in both hand-held and machine torch options. Ideal for use on large profiler machines. Modweld Product Range 2008 16
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