PARTS LIST WESTERBEKE. 55A Four. Publication # Edition One. August 1999

PARTS LIST WESTERBEKE 55A Four Marine Diesel Engine Publication # 0000 Edition One August 999 ~r~ rwesterbeke WESTERBEKECORPORATION MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA 0780-739

PARTS LIST WESTERBEKE 55A Four Marine Diesel Engine Publication # 0000 Edition One August 999 j'-.v- rwesterbeke WESTERBEKECORPORATION MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA 0780-739

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WESTERBEKE 55A FOUR TABLE OF CONTENTS PAGE DESCRIPTION 00 CYLINDER BLOCK 0 CYLINDER HEAD 0 CRANKSHAFT - PISTONS 06 CAMSHAFT - VALVES - TIMING SYSTEM 08 TIMING COVER 0 LUBE OIL FILTER AND PUMP AIR FILTER - MANIFOLD - COOLING SYSTEM 6 HEAT EXCHANGER - HBW TRANSMISSION COOLER 8 SEA WATER PUMP 0 FRESH WATER PUMP - IDLER PULLEY FUEL SYSTEM 6 THROTTLE CABLE CONNECTION 8 ALTERNATOR - SEA WATER PUMP - BELTS 3 FRONT MOUNTS - COMPRESSOR MOUNTING SYSTEM 3 BACK END - HBW TRANSMISSION - REAR MOUNTS 38 HBW TRANSMISSION SHIFTING BRACKET 0 WARNER 7 C HYDRAULIC TRANSMISSION ELECTRICAL SYSTEM PROPULSION INSTRUMENT PANELS 6 STARTER MOTOR 8 MISCELLANEOUS

WESTERBEKE 55A FOUR - CYLINDER BLOCK 7~ 6~ o 8 37 I I I I I I L J 39~ 0 00

WESTERBEKE 55A FOUR - CYLINDER BLOCK REF PN NAtE REMARKS QUAN 3 5 6 7 8 '":j 0 3 5 6 7 8-8- 9 0 3 5 6 7 8 9 30 3 3 33 3 35 36 37 38 39 0 3 5 6 7 8 03955 00776 007 037 03 9 0889 0336 0373 007 0968 033657 033666 097 00758 0969 08 0966 0858 083 005 0369 00795 0079 00799 0 006 039 089 085 007 0798 03875 087 08 0365 0855 0856 0859 007 008 086 0905 005 09 03086 0309 03693 0368 037393 BLOCK PLUG DOWEL PLUG PLUG PIN PLUG PLUG DOWEL STUD PLUG WASHER CONNECTOR DOWEL STUD PLUG O-RING LINER LINER PLUG DOWEL GASKET FLANGE SEAL DOWEL PLUG DIPSTICK TUBE CLAMP HOSE TUBE BOLT WASHER JET VALVE BAFFLE SUMP CAP BRACKET HOSE WASHER WASHER BOLT SEAL ASSEMBLY TUBULAR EXPANSION 30MM DIN 3 TENSIONER SPRING EXPANSION 5MM DIN 3 TUBULAR TORX-OIL ADPATER TO BLOCK EXPANSION 0MM DIN 3 BANJO M0 OIL ADAPTER TO BLOCK TUBULAR TORX-OIL LINE TO BLOCK OIL CYLINDER YELLOW -0.0- -0.0 CYLINDER WHITE 0- -.0 TUBULAR CRANKSHAFT OIL SEAL FLANGE OIL SEAL CRANKSHAFT REAR OIL M 6 X 5 JIS-FLANGE DOG TUBULAR EXPANSION 35MM DIN 3 DIPSTICI-<. M 6 X JIS-FLANGE DOG HOSE 6 DIPSTICK TUBE DIPSTICK LOWER MAIN BEARING CAP OIL JET LINE OIL OIL JET OIL SUMP M 6 X JIS-FLANGE DOG M 6 X 6 JIS-FLANGE DOG OIL SUMP DRAIN HOSE Ml0 X.5 X 55 JIS-FLANGE SUMP DRAIN HOSE SUMP DRAIN BANJO M SUMP DRAIN BANJO BANJO-SUMP DRAIN LEAD WIRE 6 0 8 9 0

WESTERBEKE 55A FOUR - CYLINDER HEAD 0

WESTERBEKE 55A FOUR - CYLINDER HEAD REF PN NAME REMARKS QUAN 089 GASKET CYLINDER HEAD 0807 HEAD CYLINDER 3 0809 INSERT COMBUSTION INCLUDING REF 000 BALL STEEL 5 083 GASKET LOWER THERMOSTAT HOUSING 6 08 HOUSING LOWER THERMOSTAT 7 00 M 8 X 5 ~IS-FLANGE 8 08 M 8 X 90 ~rs-flange 9 0373 PLUG EXPANSION 5MM DIN 3 0 0857 SEAL OIL 009 PLUG 03365 PLUG EXPANSION MM DIN 3 3 0808 STUD CAMSHAFT BRACKET 0 05830 STUD M 8 X 5 DIN 939 5 080 GUIDE VALVE INCLUDING CLIP 6 038 CLIP VALVE GUIDE 8 7 08 GUIDE VALVE INCLUDING CLIP 8 03365 SCREW M X 8 TAPPING 9 080 NUT CAMSHAFT BRACKET 0 0 088 GASKET ROCKER COVER 085 PLATE OIL BAFFLE 086 COVER ROCKER INCL GASKET AND BAFFLE 3 0798 CLAMP HOSE 6 00083 HOSE BREATHER 5 005 CAP OIL FILL INCLUDING GASKET 6 GASKET OIL FILL CAP-SEE REF 5 7 087 STUD 8 003 M 6 X 35 -JIS-FLANGE DOG 7 9 08 BOLT CYLINDER HEAD 0 30 0886 CAP OIL SEAL 3 03630 M 8 X 5 DIN 933 3 08 EYE REAR LIFTING 33 088 RETAINER PLUG 3 037 PLUG EXPANSION 30MM DIN 3 03

WESTERBEKE 55A FOUR - CRANKSHAFT - PISTONS 8 0

WESTERBEKE 55A FOUR - CRANKSHAFT - PISTONS REF PN NAME REMARKS QUAN 087 RING SET STD-ENGINE SET 0873 PISTON STD INCL REF 3 3 0860 RING RETAINING 8 086 ROD CONNECTING 5 086 BUSHING CONNECTING ROD 6 030999 NUT CONNECTING ROD 8 7-0950 BEARING SET CONNECTING ROD STD 7-095 BEARING SET CONNECTING ROD 0.5MM 7-3 095 BEARING SET CONNECTING ROD 0.50MM 7-0953 BEARING SET CONNECTING ROD 0.75MM 8 087 BOLT CRANKSHAFT PULLEY 6 9 0868 WASHER CRANKSHAFT PULLEY 6 0 087 PULLEY CRANKSHAFT 3 GROOVE 0869 BOLT TIMING BELT PULLEY 0870 WASHER 3 003 DOWEL MM X 6MM DIN 635 0866 PULLEY TIMING BELT INCL REF 3 5 0867 RING PULLEY 6 0865 KEY WOODRUFF 7 0863 CRANKSHAFT 8 00 DOWEL 6MM X 8MM 9-095 WASHER THRUST SET STD 9-0955 WASHER THRUST SET OS 0-0956 BEARING SET MAIN STD 0-0957 BEARING SET MAIN 0.5MM 0-3 0958 BEARING SET MAIN 0.50MM 0-0959 BEARING SET MAIN 0.75MM 05

WESTERBEKE 55A FOUR - CAMSHAFT - VALVES - TIMING SYSTEM 0--- ----0 ~ ~ t.~-3 ~ $-- 3~ ls--j 5 6~ 7~ a----7 6 9 8 06

WESTERBEKE 55A FOUR - CAMSHAFT - VALVES - TIMING SYSTEM REF PN NAME REMARKS QUAN 088 CAMSHAFT 0370 KEY WOODRUFF 3 0880 BELT TIMING 088 PULLEY TIMING BELT-CAMSHAFT 5 088 WASHER CAMSHAFT PULLEY 6 0883 BOLT TIMING BELT PULLEY 7 00 M0 X.5 X 0 JIS-FLANGE 8 00 WASHER TENSIONER 9 0887 TENS loner TIMING BELT 0 0888 SPRING TENSIONER - 089 SHIM.30MM AR - 089 SHIM.5MM AR - 3 0893 SHIM.0MM AR - 089 SHIM. 5MM AR - 5 0895 SHIM.0MM AR - 6 0896 SHIM.05MM AR - 7 0897 SHIM.00MM AR - 8 0898 SHIM 3. 95MM AR - 9 0899 SHIM 3.90MM AR -0 0900 SHIM 3. 87MM AR - 090 SHIM 3.85MM AR - 090 SHIM 3.80MM AR -3 0903 SHIM 3. 75MM AR - 090 SHIM 3.70MM AR 0885 TAPPET 8 3 03 COTTER VALVE 6 0876 SEAT VALVE SPRING UPPER 8 5 0877 SPRING VALVE 8 6 0878 SEAT VALVE SPRING LOWER 8 7 035 SEAL VALVE STEM OIL 8 8 0879 VALVE EXHAUST 9 0875 VALVE INTAKE 07

WESTERBEKE 55A FOUR - TIMING COVER 6 5 \ ~ 0 9 0 X > ~~ \ \ 0 3 08

WESTERBEKE 55A FOUR - TIMING COVER REF PN NAt-E REt-lARKS QUAN 085 SEAL RUBBER 0890 CLIP TENSIONER SPRING 3 085 SEAL RUBBER 087 PLATE TIMING COVER INCL REF THRU 9 5 0850 SEAL RUBBER 6 038 NUT Ml0 X.5 JIS-FLANGE 7 089 SEAL RUBBER 8 088 SEAL RUBBER 3 9 0853 SEAL RUBBER 0 085 SPACER TIMING COVER SEAL 7 00 M 6 X 6 JIS-FLANGE 8T 5 0030 M 6 X 30 JIS-FLANGE DOG 3 08 CAP TIMING COVER 0839 INSERT TIMING COVER 7 5 08 SEAL RUBBER 6 0835 INSERT TIMING COVER 3 7 085 SEAL RUBBER 8 086 SEAL RUBBER 9 083 SEAL INDICATOR PIN 0 080 COVER LOWER TIMING INCL REF 3 THRU 08 SEAL RUBBER 0837 INSERT TIMING COVER 3 009 M 6 X 0 JIS-FLANGE DOG 6 083 COVER TIMING 5 0836 SEAL RUBBER 6 0838 INSERT TIMING COVER 7 083 INSERT TIMING COVER 3 8 0833 GASKET TIMING COVER 9 0030 M 6 X 30 JIS-FLANGE DOG 6 30 003 M 6 X 5 JIS-FLANGE DOG 09

WESTERBEKE 55A FOUR - LUBE OIL FILTER AND PUMP 5 6 ~ 5~ r 9,J 5 38 5 50 0-~~,... ~ 0

WESTERBEKE 55A FOUR - LUBE OIL FILTER AND PUMP REF PN NAME REMARKS QUAN 0008 HOSE OIL COOLER TO FRESH WATER PUMP 30083 CLAMP HOSE 0 3 03588 FILTER LUBE OIL 036 NUT M 6 JIS-FLANGE 5 003 Ml0 X. 5 X 5 JIS-FLANGE 6 099 GASKET COOLER COVER 7 03988 COVER COOLER 8 0963 NUT OIL ADAPTER NIPPLE 9 0938 NIPPLE OIL ADAPTER 0 0935 COOLER LUBE OIL 096 a-ring 096 a-ring 3 0939 a-ring 0373 PLUG 5 0386 a-ring 6 0936 SPRING OIL RELIEF VALVE 7 070 PLUNGER OIL RELIEF VALVE 8 093 O-RING 9 0960 a-ring 0 096 HOUSING OIL ADAPTER INCL REF 9 & THRU 00 PLUG Ml0 X. 5 09 WASHER BANJO Ml0 3 0937 a-ring 0965 SWITCH OIL BYPASS ALARM INCL a-ring 5 038 NUT Ml0 X.5 JIS-FLANGE 6 03565 M 6 X 0 JIS-FLANGE 7 03 CLAMP HOSE 8 8 009 HOSE THERMOSTAT HOUSING TO OIL COOLER LINE 9 03677 Ml0 X 6 DIN 933 30 099 GASKET LINE TO COOLER 3 098 LINE THERMOSTAT HOUSING TO COOLER 3 036 NUT M 6 JIS-FLANGE 33 039 WASHER BANJO M 3 0933 LINE COOLER TO BLOCK 35 008 BOLT BANJO '36 036 NUT M 6 JIS-FLANGE 37 093 GASKET LINE TO BLOCK

WESTERBEKE 55A FOUR - LUBE OIL FILTER AND PUMP 5 ~',~," ~ ~ 35 6 ~ 5~ l' 9,J 5 5 50

WESTERBEKE 55A FOUR - LUBE OIL FILTER AND PUMP REF PN NAME REMARKS QUAN 38 0967 a-ring 39 095 PUMP LUBE OIL INCL REF 39 THRU 5 0 00 PLUG OIL PUMP 005 DOWEL 0MM X 5MM DIN 635 083 POINTER TIMING 3 00790 SEAL OIL 03 PLUNGER OIL RELIEF VALVE 5 0930 SPRING OIL RELIEF VALVE 6 096 PLUG OIL RELIEF VALVE 7 00775 DOWEL TUBULAR 8 098 GEAR OIL PUMP INNER 9 099 GEAR OIL PUMP OUTER 50 0085 SCREW OIL PUMP COVER 8 5 097 COVER OIL PUMP 5 093 STRAINER OIL PICKUP 53 008 M 6 X 6 JIS-FLANGE DOG 5 009 M 6 X 0 JIS-FLANGE DOG 55 0089 GASKET STRAINER TO PUMP 56 05 M 6 X 0 JIS-FLANGE DOG 3 57 005 t0 X.5 X 55 JIS-FLANGE 3

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WESTERBEKE 55A FOUR - AIR FILTER - MANIFOLD - COOLING SYSTEM REF PN NAME REMARKS QUAN 3 5 6 7 8 9 0 3 5 6 7 8 9 0 - - 3 5 6 7 8 9 30 3 3 33 3 35 36 0977 0858 070 0786 0637 0906 0907 0306 03893 03769 03397 03783 0378 0097 039705 05830 03786 08 039703 03577 0370 0370 03666 0365 0365 03980 03577 03935 035 080 03965 0880 03783 0378 03965 0688 03 KIT CAP TANK STRAP TUBING CLAMP ELBOW CAP CLAMP HOSE WASHER COVER FILTER STUD LOCJ.(.WASHER NUT GASKET PLUG ELBOW KIT ELBOW KIT ELBOW CLAMP GASKET HOSE PLUG SCREW NAMEPLATE MANIFOLD HOUSING WASHER GASKET THERMOSTAT CLAMP COOLANT RECOVERY TANK INCL REF THRU 6 COOLANT RECOVERY TANK COOLANT RECOVERY COOLANT RECOVERY TANK MOUNTING MANIFOLD TO TANK - INCHES REQUIRED 60 HOSE MANIFOLD TO RECOVERY TANK HOSE PRESSURE HOSE 8 THERMOSTAT TO MANIFOLD M 6 X 65 DIN 93 M 6 DIN 7 M 6 DIN 5 INTAKE MANIFOLD FILTER AIR M 8 X 5 DIN 939 M 8 DIN 7 M 8 DIN 93 EXHAUST MANIFOLD TO HEAD /NPT BRASS SQUARE HEAD 90 WATER INJECTED EXHAUST INCL REF 0-5 WATER INJECTED EXHAUST INCL REF 0- /NPT TO " HOSE EXHAUST ELBOW TO MANIFOLD EXHAUST ELBOW TO MANIFOLD MANIFOLD TO EXCHANGER /NPT BRASS SQUARE HEAD 8-3 X / SS OVAL HEAD INTAKE-EXHAUST THERMOSTAT M 6 X 0 DIN 933 3 M 6 DIN 7 3 M 6 DIN 5 3 THERMOSTAT 80F HOSE 8 5

WESTERBEKE 55A FOUR - HEAT EXCHANGER - HBW TRANSMISSION COOLER 6~ ~f 5 6

WESTERBEKE 55A FOUR - HEAT EXCHANGER - HBW TRANSMISSION COOLER REF PN NAME REMARKS QUAN 3 5 6 7 8 9 0 3 5 6 7 8 9 0 3 5 6 7 8 006 033300 093 03399 085 0386 0779 03893 03980 0398 033 03506 0375 03753 03577 0885 0366 09369 07 03786 08 0779 005 0366 00036 0366 0796 03786 EXCHANGER GASKET O-RING COVER CLAMP HOSE CLAMP HOSE HOSE PLUG WASHER PLUG ZINC NIPPLE PLUG PETCOCK NUT HOSE CLAMP NIPPLE COOLER ELBOW HEAT EXCHANGER END COVER EXCHANGER END COVER EXCHANGER END 3/8NC X 3/ BRASS HOSE " ID WIRE INSERTED - INCHES REQUIRED HOSE 8 MANIFOLD TO EXCHANGER EXCHANGER TO FRESH WATER PUMP /NPT HEX HEAD BRASS /NC X -/ / / FLAT /NPT BRASS SQUARE HEAD 3/NPT TO " HOSE /8NPT HEX HEAD BRASS /8NPT M 8 DIN 7 M 8 DIN 93 " ID WIRE INSERTED - INCHES REQUIRED HOSE 6 3/NPT TO HOSE HEW TRANSMISSION 3/NPT TO HOSE M 8 X 0 DIN 933 M 8 DIN 7 3 3 AR 7

WESTERBEKE 55A FOUR - SEA WATER PUMP 5 9 8 0 ~ I I 8

WESTERBEKE 55A FOUR - SEA WATER PUMP REF PN NAME REMARKS QUAN 0385 PUMP SEA WATER 087 SCREW BEARING HOUSING TO PUMP 3 038'3 0880 HOUSING BEARING 5 077 SEAL INCLUDING SEAT 6 085 RING RETAINING '3 7 085 GASKET BEARING HOUSING TO PUMP HOUSING 8 039867 HOUSING PUMP BODY 9 085 SCREW PUMP HOUSING TO CAM 0 085 CAM 0907 IMPELLER INCLUDING GASKET 09 GASKET IMPELLER COVER 3 085'3 COVER IMPELLER INCLUDING BUSHING 083 5 038'3 6 089 BUSHING SHAFT END 7 088 KEY IMPELLER TO SHAFT 8 086 SHAFT 9 08 DOWEL COVER TO PUMP HOUSING 0 0'39 KEY SEA WATER PUMP SHAFT TO PULLEY 08 BEARING 086 RING RETAINING '3 09369 PLUG /8NPT HEX HEAD BRASS 03'3'39 KIT PUMP REPAIR INCL 6,7,9,0,,,6,, 9

WESTERBEKE 55A FOUR - FRESH WATER PUMP - IDLER PULLEY 0 '~- 8.3~~/~' ~ @) 0

WESTERBEKE 55A FOUR - FRESH WATER PUMP - IDLER PULLEY REF PN NAME REMARKS QUAN 3 5 6 7 8 9 0 3 5 6 7 8 9 0 3 - - 5-5- 03365 093 09 0036 090 006 033653 003 30083 0008 0 0398 09 095 097 09 0588 096 03338 033668 0396 0336 03590 00 COVER GASKET IMPELLER SEAL PUMP SHAFT GEAR CLAMP HOSE CLAMP HOSE GASKET BRACKET SHAFT FLANGE STUD PULLEY WASHER NUT M 8 X 0 JIS-FLANGE FRESH WATER PUMP PUMP COVER SEE REF 6 FRESH WATER INCLUDING REF THRU 8 SEE REF 6 SEE REF 6 M0 X.5 X 90 JIS-FLANGE Ml0 X.5 X 95 JIS-FLANGE Ml0 X.5 X 5 JIS-FLANGE HOSE 0 OIL COOLER TO PUMP HOSE EXCHANGER TO PUMP FRESH WATER PUMP TO BLOCK IDLER PULLEY INCLUDING REF 7 THRU 0 IDLER PULLEY INCLUDING BEARING IDLER PULLEY M 8 X DIN 939 IDLER GROOVE M 8 JIS-FLANGE Ml0 X 35 DIN 933 Ml0 X.5 X 35 JIS-FLANGE Ml0 X 0 DIN 933 Ml0 X.5 X 0 JIS-FLANGE

WESTERBEKE 55A FOUR - FUEL SYSTEM ~3' 3~ ~ A ~ ];= ~ 7 7 3 5

WESTERBEKE 55A FOUR - FUEL SYSTEM REF PN NAME REMARKS QUAN 0905 INJECTOR 09 NUT INJECTOR 3 0906 NOZZLE INJECTOR 0907 GASKET INJECTOR 5 05 WASHER INJECTOR NOZZLE 6 030 GASKET INJECTOR TO RETURN LINE 7 0908 LINE INJECTOR RETURN 8 0035 HOSE INJECTOR RETURN TO PUMP 9 0038 CLAMP HOSE 0 003 BANJO FUEL RETURN 0336 CONNECTOR MALE /8NPT X 3/6 COMPRESSION 050 BOLT BANJO 3 098 WASHER BANJO M 0909 LINE INJECTOR 5 090 LINE INJECTOR 6 09 LINE INJECTOR 3 7 09 LINE INJECTOR 8 0366 M 8 X 5 JIS-FLANGE 9 09 BRACKET INJECTION PUMP SUPPORT 0 03365 M0 X.5 X 0 JIS-FLANGE 003 Ml0 X.5 X 5 JIS-FLANGE 05830 STUD M 8 X 5 DIN 939 3 099 BRAC\A,ET INJECTION PUMP MOUNT 098 NUT INJECTION PUMP PULLEY 5 090 PULLEY INJECTION PUMP DRIVE 6 0883 M0 X 0 DIN 933 7 033668 NUT M 8 JIS-FLANGE 8 0970 PUMP INJECTION 9 008 SPACER 30 098 WASHER BAN.JO M 3 3 007 BOLT BANJO 3 0339 O-RING FUEL SOLENOID 33 0338 SOLENOID FUEL SHUTOFF VDC 3 03967 WIRE SOLENOID INCLUDING BOOT 35 095 BOLT FUEL LINE CLAMP 36 093 CLAMP FUEL LINE 37 09 CLAMP FUEL LINE 38 095 BOLT FUEL LINE CLAMP 39 096 CLAMP FUEL LINE 0 097 CLAMP FUEL LINE 3

WESTERBEKE 55A FOUR - FUEL SYSTEM ~39 3~ --- 7 5

WESTERBEKE 55A FOUR - FUEL SYSTEM REF PN NAME REMARKS QUAN 0796 M 8 X 0 DIN 933 03786 M 8 DIN 7 3 03787 WASHER M 8 DIN 5 03338 WASHER SPACER 5 0006 BRACKET FUEL FILTER 6 03786 M 8 DIN 7 7 03630 M 8 X 5 DIN 933 8 03039 BOLT BANJO 9-0309 WASHER BANJO M 9-097 WASHER BANJO M ALUMINUM 50 03090 WASHER BANJO M 5 097 FILTER FUEL ASSEMBLY 5 03090 WASHER BANJO M 53 00906 HOSE FILTER TO INJECTION PUMP 5 03039 BOLT BANJO 55-0309 WASHER BANJO M 55-097 WASHER BANJO M ALUMINUM 56 0977 O-RING BLEED SCREW 57 0976 SCREW FILTER BLEED 58 0363 FILTER FUEL 59 03975 PUMP FUEL LIFT VDC 60 0378 WASHER M 6 DIN 5 6 03783 M 6 DIN 7 6 0380 M 6 X DIN 933 63 0330 ELBOW /8NPT STREET 90 BRASS 6 037 HOSE LIFT PUMP TO FILTER INCLUDING ELBOW 65 0005 BRACKET LIFT PUMP-CIRCUIT BREAKER-SOLENOID 66 03786 M 8 DIN 7 67 08 NUT M 8 DIN 93 5

WESTERBEKE 55A FOUR - THROTTLE CABLE CONNECTION 3 6

WESTERBEKE 55A FOUR - THROTTLE CABLE CONNECTION REF PN NAME REMARKS QUAN 0006 SPACER 009 BRACKET THROTTLE CABLE 3 03873 SCREW 0-3 X 5/8 SS BH 0335 CLAMP CABLE 5 03870 SHIM CABLE CLAMP 6 0389 0 SS 7 0387 NUT 0-3 SS 8 096 LOCKWA8HER Ml0 DIN 7 9 095 Ml0 X.5 X 0 DIN 96 0 0068 M 6 X 5 DIN 933 03783 LOCKWA8HER M 6 DIN 7 0387 NUT 0-3 SS 3-0388 l.ja8her 0 FLAT 8S 3-0389 LOCKWA8HER 0 88 0936 BALL.JOINT 7

WESTERBEKE 55A FOUR _ ALTERNATOR - SEA WATER PUMP - BELTS 3 \ ~~ 8 8,-",.,~_8 3, 9 3 0 8

WESTERBEKE 55A FOUR - ALTERNATOR - SEA WATER PUMP - BELTS REF PN NAME REMARKS QUAN 3 - - 5-5- 6-6- 7-7- 8-8- 8-3 8-8-5 8-6 8-7 9 0-0- 0-3 - - - - 3-3- - - 5-5- 6 7 8-8- 038 096 00630 03975 039759 0378 0368 03776 0376 039758 03373 039790 030735 03879 03889 038793 03879 03889 0060 03935 033 0035 096 000 03306 035338 03338 03765 03758 0376 03556 03608 03758 03553 03977 0398 EYE BRACKET BRACKET SPACER SPACER ALTERNATOR ALTERNATOR ALTERNATOR REGULATOR ALTERNATOR ALTERNATOR REGULATOR SPACER PULLEY PULLEY PULLEY PULLEY PULLEY STRAP STRAP WASHER WASHER BELT BELT M0 X.5 X 30 DIN 96 M0 DIN 7 LIFTING ALTERNATOR 50 AMP ALTERNATOR 90-90 AMP /NC X -/ BRACKET 3975 3/8NC X -/ BRACKET 39759 / 3/8 50 AMP 90 AMP 50 AMP VDC W/REGULATOR 90 AMP VDC W/REGULATOR 35 AMP VDC 35 AMP ALTERNATOR 60 AMP VDC 90 AMP VDC 60-90 AMP ALTERNATOR 50 AMP 90 AMP 35-90 AMP IDLER GROOVE IDLER GROOVE ADJUSTING ADJUSTING 35 AMP ALTERNATOR 5/6 3/8 FLAT 5/6 3/8 5/6NC X -/ 3/8NC X -3/ 5/6 5/6NC X 3/ 50 AMP ALTERNATOR 90-90 AMP ALTERNATOR 9

WESTERBEKE 55A FOUR - ALTERNATOR - SEA WATER PUMP - BELTS 3 8 3 33 fp 3 ( ) ;/ t () -'" ~ jl 9 0 30

WESTERBEKE 55A FOUR - ALTERNATOR - SEA WATER PUMP - BELTS REF PN NAME REMARKS QUAN 9 0008 BELT SEA WATER PUMP 0 0036 PULLEY SEA WATER PUMP 0056 SETSCREW M 8 0383 Ml0 X.5 X 80 DIN 96 3 096 Ml0 DIN 7 03835 PLATE SEA WATER PUMP ADJUSTING 5 03975 BRACKET SEA WATER PUMP 6 096 Ml0 DIN 7 7 033 MI0 X. 5 X 00 DIN 960 8 0376 3/8 9 0363 3/8NF X -/ 30 0779 HOSE " ID WIRE INSERTED - INCHES REQUIRED 3 3 0386 CLAMP HOSE 3 0366 ELBOW 3/NPT TO " HOSE 33 0385 PUMP SEA WATER 3 0366 NIPPLE 3/NPT TO " HOSE 3

WESTERBEKE 55A FOUR - FRONT MOUNTS - COMPRESSOR MOUNTING SYSTEM 6 3

WESTERBEKE 55A FOUR - FRONT MOUNTS - COMPRESSOR MOUNTING SYSTEM REF PN NAME REMARKS QUAN 3 5 6 7 8 9 0 3 5 6 7 8 9 0 3 5 6 7 8 033653 096 095 003 0036 009 0395 0367 0377 03770 03768 096 038 03766 0376 03765 0363 00 038 096 07 070 096 038 005 00966 0388 STRAP SPACER MOUNT PULLEY WASHER NUT NUT WASHER BELT COMPRESSOR MOUNT MOUNT ISOLATOR NUT WASHER Ml0 X.5 X 95 JIS-FLANGE Ml0 DIN 7 COMPRESSOR ADJUSTING FRONT LEFT AND COMPRESSOR CRANKSHAFT 5 GROOVE M 8 X 35 DIN 9 7/6NC X 5 7/6 FLAT 7/6 7/6NC Ml0 DIN 7 Ml0 X.5 X 30 DIN 96 3/8NF 3/8 3/8 FLAT 3/8NF X -/ COMPRESSOR DRIVE SUPPLIED BY OTHERS Ml0 X.5 X 30 DIN 96 Ml0 DIN 7 FRONT RIGHT FRONT LEFT Ml0 DIN 7 Ml0 X.5 X 30 DIN 96 INCLUDING LOCKNUTS M6 JAM SELF LOCKING 5/8 FLAT 6 3 3 3 3 33

WESTERBEKE 55A FOUR - BACK END - HBW TRANSMISSION - REAR MOUNTS 3

WESTERBEKE 55A FOUR - BACK END - HBW TRANSMISSION - REAR MOUNTS REF PN NAME REMARKS QUAN 3 5 6 7 8 9 0 3 5-5- 6 7-7- 8 9-9- 0-0- - - -3 3 5 6 7-7- 7-3 7-7-5 7-6 7-7 8 9 03833 096 03789 030593 03589 03798 03797 033 05887 039830 00603 039578 03797 033 039798 03030 0008 09398 068 0778 00650 0883 03786 096 03976 00008 039763 0007 0369 096 0950 096 03706 03707 03708 03709 0370 037 037 038 0365 WASHER MOTOR WASHER NUT COVER SCREW FLYWHEEL GEAR BOLT DAMPER DAMPER SCREW ADAPTER ADAPTER ADAPTER ADAPTER NUT COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING SETSCREW Ml0 X 60 DIN 9 BATTERY GND & STARTER Ml0 DIN 7 3 Ml0 DIN 5 STARTER VDC Ml0 X 30 DIN 933 M DIN 5 M DIN 7 M X.5 X 55 DIN 960 Ml0 DIN 93 STARTER ACCESS M X.5 X 5 DIN 96 M 5 X HEX WASHER HEAD M DIN 7 M X.5 X 55 DIN 960 INCLUDING RING GEAR RING FLYWHEEL 8 HBW5-50 HBW50 - WARNER HYDRAULIC DAMPER TO FLYWHEEL 5 M 8 X 8 DIN 933 HBW5-50 M0 X 0 DIN 933 HBW50 & V-DRIVE 6 6 M 8 DIN 7 6 Ml0 DIN 7 HBW50 & V-DRIVE 6 TRANSMISSION TO HOUSING HBW5-50 & BW7 TRANSMISSION TO HOUSING HBW V-DRIVE TRANSMISSION TO HOUSING HBW50 TRANSMISSION TO HOUSING WARNER HYDRAULIC Ml0 X 5 DIN 933 Ml0 DIN 7 6 6 Ml0 X.5 DIN 93 Ml0 DIN 7 0.75 IN BORE 0.875 IN BORE.0 IN BORE.5 IN BORE.5 IN BORE.375 IN BORE.5 IN BORE Ml0 X.5 X 30 DIN 96 COUPLING 3/8NC X 35

WESTERBEKE 55A FOUR - BACK END - HBW TRANSMISSION - REAR MOUNTS 9 \: 7 6~ ~ 9 3 37 38,"-'--3 ~ 3 30 36

WESTERBEKE 55A FOUR - BACK END - HBW TRANSMISSION - REAR MOUNTS REF PN NAME REMARKS QUAN 30-30- 30-3 3-3- 3 33 3 35 36 37 38 063 03566 03009 039 03008 0369 005 00966 077 03798 03797 986 GEAR GEAR GEAR GEAR GEAR ISOLATOR NUT HOUSING WASHER HBW50.9: HBW50.7: HBW5.6: HBW V-DRIVE.8: HBW V-DRIVE.: Ml0 X 5 DIN 933 INCLUDING LOCKNUTS M6 JAM SELF-LOCKING FLYWHEEL M DIN 5 M DIN 7 M X.5 X 35 DIN 96 37

WESTERBEKE 55A FOUR - HBW TRANSMISSION SHIFTING BRACKET 38

WESTERBEKE 55A FOUR - HBW TRANSMISSION SHIFTING BRACKET REF PN NAME REMARKS QUAN 030756 NUT M 8 PILLAR HBW5-50 0308 BRACKET SHIFT CABLE TOP ENTRY 3 03786 M 8 DIN 7 03630 M 8 X 5 DIN 933 5 0387 NUT 0-3 SS 6 0389 0 SS 7 03870 SHIM CABLE CLAMP 8 0335 CLAMP CABLE 9 03873 SCREW 0-3 X 5/8 SS BH 0 0338 BALL JOINT SHIFT CABLE 0375 / 0375 NUT /NF 3 036 BRACKET SHIFT CABLE REAR ENTRY 39

WESTERBEKE 55A FOUR - WARNER 7C TRANSMISSION 3--- '"--- 3 o 5 --~ 9 A ~'0 8 3 0

WESTERBELE 55A FOUR - WARNER 7C TRANSMISSION REF PN NAME REMARKS QUAN 3 5 6 7 8 9 0 - - 3-3- - - -3 5 6 7 8 9 0 3 5 6 7 8 9 30 3 3-3- 3-3 3-3- 5 3-6 3-7 3-8 3-9 3-0 3-3- 3-3 3-3'3-036650 0 03330 03338 03057 005 0779 0366 07 03330 09 0 03567 0338 0338 0630 063 0633 096 035003 03500 096 05887 0375 0375 0338 03873 0335 03870 0389 0387 0335 03768 03770 03655 03706 03707 03708 03709 0370 037 037 096 096 0963 096 03609 03933 03653 0365 COOLER CLAMP ELBOW ELBOW BRACKET CLAMP HOSE ELBOW PETCOCK ELBOW HOSE HOSE HOSE CONNECTOR CONNECTOR GEAR GEAR GEAR STUD NUT NUT BALL JOINT SCREW CLAMP SHIM NUT BRACKET NUT COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING SETSCREW SETSCREW OIL HOSE 3 - MOUNT COOLER TO BRACKET COOLER TO HOSE 3/8NPT BRASS STREET 90 COOLER MOUNT TO TRANSMISSION HOSE 6 " ID WIRE INSERTED - INCHES REQUIRED 3/NPT TO " HOSE /8NPT HOSE TO TRANSMISSION EXCEPT : OIL OIL - : AND : TRANSMISSION OIL - REDUCTION TRANSMISSION EXCEPT : HOSE TO TRANSMISSION EXCEPT : HOSE TO : TRANSMISSION HYDRAULIC : HYDRAULIC.5: HYDRAULIC.5: M0 DIN 7 Ml0 X 80 DIN 93 Ml0 X 70 DIN 939 Ml0 DIN 7 Ml0 DIN 93 /NF / SHIFT CABLE 0-3 X 5/8 SS BH CABLE CABLE CLAMP 0 SS 0-3 SS SHIFT CABLE 7/6NC 7/6 7/6NC X DIRECT DRIVE 0.75 IN BORE DIRECT DRIVE 0.875 IN BORE DIRECT DRIVE.0 IN BORE DIRECT DRIVE.5 IN BORE DIRECT DRIVE.5 IN BORE DIRECT DRIVE.375 IN BORE DIRECT DRIVE.5 IN BORE REDUCTION.0 IN BORE REDUCTION.5 IN BORE REDUCTION.5 IN BORE REDUCTION.375 IN BORE REDUCTION.5 IN BORE REDUCTION.75 IN BORE COUPLING 3/8NC X -/ COUPLING 3/8NC X 6

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WESTERBEKE 55A FOUR - ELECTRICAL SYSTEM REF PN NAME REMARKS QUAN 3 5 6-6- 7 8 9 0 3 5 6 7 8 9 0 - - 3 5 6-6- 7 8 9 30 3 3 33 3 35 37 38 39 0380 0005 0386 038 0683 03783 0378 0380 03760 036563 0389 0387 039806 0639 00930 0305 03786 08 03967 0338 0339 00907 08 03 0330 03733 095 096 03789 0380 0330 0305 03753 03509 0353 0975 097 000 0390 039790 03086 039 SCREW BRACKET SCREW BREAKER WASHER NUT BREAKER NUT RESISTOR SOLENOID HARNESS SOLENOID NUT WIRE SOLENOID O-RING HOSE ADAPTER SENDER ELBOW SWITCH WASHER BRACKET ELBOW SWITCH BUSHING SENDER GLOWPLUG NUT WIRE NUT NUT ALTERNATOR BOOT DIAGRAM 8-3 X 7/8 HEX WASHER HEAD SS LIFT PUMP-SOLENOID-CIRCUIT BREAKER 8-3 X / SS BH 8 SS CIRCUIT 0 AMP M 6 DIN 7 M 6 DIN 5 M 6 X DIN 933 5/6NF CIRCUIT 0 AMP 0 SS 0-3 SS ASSEMBLY PREHEAT VDC ENGINE STARTER MOTOR 30593 VDC M 8 DIN 7 M 8 DIN 93 SOLENOID INCLUDING BOOT FUEL SHUTOFF VDC FUEL SOLENOID OIL /8BSPT TO /8NPT OIL HOSE TO BLOCK OIL PRESSURE /8NPT STREET 90 BRASS OIL PRESSURE Ml0 X.5 X 0 DIN 96 Ml0 DIN 7 Ml0 DIN 5 OIL PRESSURE SENDER AND SWITCH /8NPT STREET 90 BRASS WATER TEMPERATURE /NPT TO /8NPT WATER TEMPERATURE VDC GLOWPLUG CONNECTING /NC KEPS 0- KEPS SS 50 AMP VDC WIRING AR AR 3 3

WESTERBEKE 55A FOUR - PROPULSION INSTRUMENT PANELS 3 8 ~ i ' \ \ I.',. j!... --~/ 0 \ 7 6

WESTERBEKE 55A FOUR - PROPULSION INSTRUMENT PANELS REF PN NArE REMARKS QUAN 3 5 6 7 8 9 0 3 5 6 7 8-8- 9 0 3 5 6-6- 7 8 9-9- 30 3 3 33 3 35 0368 03093 0309 0893 03760 037603 033865 033693 030003 03368 03000 0996 03000 037605 03368 0308 03376 0903 097 03689 03585 039 03673 036590 03603 03679 03690 03355 03096 097 03683 03666 03667 03677 0365 03655 036630 PANEL SCREW COVER HOLDER LAMP METER METER PANEL KEYSWITCH NUT COVER SPACER WINDOW SCREW VOLTMETER DECAL CABLE St.JITCH CAP METER ALARM WIRE DIAGRAM PANEL METER PANEL SWITCH CAP BUZZER PLUG LAMP HOLDER HARNESS HARNESS ASSEMBLY SPACER SCREW DRAWING ADMIRAL INCLUDING ALARM PANEL REAR LAMP SEE REF 5 INCLUDING HOLDER VDC WATER TEMPERATURE OIL PRESSURE 00 PSI PLATE OFF-ON NYLON LOCKING 6-3 FACEPLATE NYLON KEYSWITCH COVER NYLON 6-3 X / WASHER HEAD VDC SWITCH IDENTIFICATION PANEL TO ENGINE 8 PIN PUSHBUTTON START/PREHEAT SWITCH COVER REPLACEMENT TACHOMETER-HOUR ASSEMBLY LAMP POWER CONNECTION WIRING ENGINE CAPTAIN TACHOMETER PLATE TEST SWITCH ALARM NYLON VDC LAMP PANEL TO ENGINE PIN PANEL TO ENGINE 8 PIN TERMINAL-DIODE TERMINAL-DIODE ASSEMBLY 6-3 X 3/ TAPPING SS TEMPLATE TO INSTALL EITHER PANEL 3 3 3 3 3 5

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WESTERBEKE 55A FOUR - STARTER MOTOR REF PN NAME REMARKS QUAN 030593 MOTOR STARTER VDC RING RETAINING SEE REF 3 3 0306 RETAINER INCLUDING REF 030700 PINION INCLUDING REF AND 3 5 03063 SCREW SET INCLUDING REF 9 6 BRACKET FRONT 7 SHIMS SOLENOID SEE REF 8 AR 8 0305 SOLENOID INCLUDING REF 7 9 03786 M 8 DIN 7 0 08 NUT M 8 DIN 93 03065 SHAFT ASSEMBLY SPRING 3 RETAINER 030695 GEAR 5 WASHER SEE REF 9 6 BRACKET CENTER 7 WASHER SEE REF 9 8 CLIP SEE REF 9 9 030696 COVER INCLUDING REF 5,7,8,0 0 SCREW SEE REF 9 03069 M 5 X 73 03305 BEARING ARMATURE 3 ARMATURE INCLUDING BEARINGS HOUSING YOKE ASSEMBLY 5 0306 HOLDER BRUSH ASSEMBLY INCL REF 6 AND 7 6 BRUSH SEE REF 5 7 0306 SPRING BRUSH 8 030697 HOUSING REAR 9 SCREW SEE REF 5 30 3 03306 BEARING ARMATURE 7

WESTERBEKE 55A FOUR - MISCELLANEOUS REF PN NAME REMARKS QUAN 0803 KIT A SPARE PARTS 080 KIT B SPARE PARTS EXTENDED CRUISING 3 0805 GASKET SET UPPER 0806 GASKET SET COMPLETE 5 0397 FILTER PRIMARY FUEL SEPARATOR 6 0500 STRAINER SEA WATER 7 03337 VALVE ANTI-SIPHON 8-03758 PAINT RED AEROSOL SPRAY CAN 8-0307 PAINT WHITE AEROSOL SPRAY CAN 9 0065 SPLITTER ALTERNATOR OUTPUT 0-030760 HARNESS 5 FOOT PANEL EXTENSION 8 PIN 0-036557 HARNESS 5 FOOT PANEL EXTENSION PIN 039 FILTER KIT REMOTE LUBE OIL 080 KIT FUEL HARDWARE 3 056 MANUAL OPERATOR 03377 MANUAL SERVICE 5 077 KIT REMOTE FRESH WATER SURGE TANK 8

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