FLANGED FULL BORE BALL VALVE, SERIES MBV 1 MBV 25 Issue 4/99 Applications Chemical and petrochemical plants. Oil and gas production. Hydrocarbons. Pulp & paper production. Liquids. Water. Power plants. Suitable for steam control applications. DN 25... 400 / 1" 16". DESIGN FEATURES Size range Pressure classes PN 10, 16, 25 and 40. ANSI 150 & 300. JIS available upon request. Tightness Separate ball and shaft assure good tightness even with metal seats, at low shut-off pressure. Bubble tight shut-off with soft seats. Versions, details The MBV series ball valve is Neles Controls' latest addition to our product offering. In MBV we combine over 30 years of experience in both metal seated and soft seated ball valve manufacturing. MBV is designed to meet a wide range of international and national valve standards and it also fulfills various requirements set by the end-users. The special shaft/ball joint enables MBV to be used in the most demanding high cycling applications and also assures tight shut-off even with the lowest pressure differentials. The wide material and seat selection of MBV makes it possible to choose the most suitable MBV combination according to customers's specification. V-ring gland packing ensures long maintenance-free operation. Spiral wound body joint gasket. TA-Luft construction. Anti-static. Scraping seat as standard, can be locked. Splined ball/shaft connection for good torque transmission. Fire safe BS6755/API607. Full bore High C v per nominal size. Straight ball opening means low flow resistance. True full bore ball (cylindrical flow path). Minimized emissions Uninterrupted circular spiralwound body gasket. No bending forces to gland packing. TA-Luft gland packing.
N E L E S C O N T R O L S EXPLODED VIEW DN 25-40 / 1"-1 1/2" DN 65 DN 50-400 / 2"-16" PARTS LIST Item Part description Material 1 Body Stainless steel CF8M / W. no. 1.4408 Carbon steel WCB / W. no. 1.0619 2 Body cap DN 50 400 / 2"-16" Stainless steel CF8M / W. no. 1.4408 Carbon steel WCB / W. no. 1.0619 Body insert DN 25, 40, 65 Stainless steel CF8M / W. no. 1.4581 Carbon steel WCB / W. no. 1.0619 3 Ball Type 316 4 Spline driver DN 50 400 / 2"-16" Stainless steel CF8M / W. no. 1.4581 5 Stem XM-19 / W. no. 1.3964, TÜV approved 7 Seat Stainless steel + cobalt based alloy 8 Stem retainer DN 25, 40 / 1", 1 1/2" Stainless steel CF8M / W. no. 1.4581 Carbon steel WCB / W. no. 1.0619 9 Gland Stainless steel CF8M / W. no. 1.4581 12 Stud ASTM A 193 gr. B8 / A2-70 ASTM A 320 gr. M / 21CrMoV57 13 Stud DN 25, 40 / 1", 1 1/2" ASTM A 193 gr. B8 / A2-70 ASTM A 320 gr. M / 21CrMoV57 14 Stud ASTM A 193 gr. B8 / A2-70 ASTM A 320 gr. M / 21CrMoV57 16 Hexagon nut ASTM A 193 gr. 8 / A2-70 ASTM A 194 gr. 2 HM / 24CrMo5 17 Hexagon nut DN 25, 40 / 1", 1 1/2" ASTM A 193 gr. 8 / A2-70 ASTM A 194 gr. 2 HM / 24CrMo5 18 Hexagon nut ASTM A 193 gr. 8 / A2-70 ASTM A 194 gr. 2 HM / 24CrMo5 25 Seat Stainless steel + cobalt based alloy 36 Anti-static spring Alloy 825 / W. no. 2.4858 62 Seat spring Alloy 825 / W. no. 2.4858 63 Back seal or graphite 65 Body gasket Stainless steel 316 / W. no. 1.4436 + or graphite filler spiral wound 66 Gasket or graphite 69 Packing or graphite 70 Thrust bearing or cobalt based alloy 71 Stem seal Graphite or Nitronic 60 / W. no. 1.3935 /Cobalt based alloy 75 Seat seal Graphite 76 Back-up ring Stainless steel 316 / W. no. 1.4436-2 -
F L A N G E D F U L L B O R E B A L L V A L V E, S E R I E S M B V Product type Full bore, seat supported ball valve. Separate ball and shaft. Split body design in DN 50 400 / 2" 16". One piece body in DN 25, 40 and 65 / 1", 1 1/2". Flanged. Pressure ratings DIN PN 10, 16, 25, 40. ANSI 150 & 300. (JIS available upon request.) TECHNICAL SPECIFICATION Standard options TA-Luft packing construction. Degreasing. Cobalt based hard facing or NiBo ball coating. Shaft extension. Anti-static. Q-Trim. Spring loaded seat. Fire safety BS 6755/API 607 NACE MR-01-75 Cryo version, consult factory. DN 25 400 / 1" 16". Size range ISO 5211. Actuator mounting Temperature range -50 C +450 C (+600 C) 60 F +840 F (+1110 F) Design standards Valve body BS 5351, DIN 3840, ASME B16.34. Valve flanges DIN PN 10-40, ASME B16.5 Face-to-face ISO 5752 basic series 1, 2, 4 or 12. ASME B16.10 long pattern. DIN 3202 - F1 in sizes DN 25-200 / 1"- 8" DIN 3202 - F7 in sizes DN 250-300 / 10"-12" As P-series (option). Body: Ball: Bearings: Seats: Seals/gaskets: Body gasket: Gland packing: Standard materials halves CF8M or WCB / 1.4408 or 1.0619 in series MD. CF8M/1.4408 + hard chrome or other special coating with metal seats. or cobalt based alloy. stainless steel + cobalt based alloy, or filled., graphite. spiral wound with or graphite filler. (V-rings), graphite. Bolting Stainless steel body Carbon steel body DN size A2-70 21CrMoV57/24CrMo5 Inch size B 8/8 L7M/2HM Certification EN/DIN 50049 3.1B material certificates for body and bonnet. Tightness test certificate. Valve testing Each valve is tested for body integrity and seat tightness. The body test pressure is 1.5 x PN. The seat test pressure for metal seated valves is 1.1 x PN. The seat test pressure for soft seats is 6 bar / 90 psi. The test medium is inhibited water. Air test upon request. Valve tightness Metal seats: ISO 5208 Rate D, standard. Soft seats are bubble tight. Other tightness rates upon request. Valve size DN / inch C v (K v ) -values and resistance coefficients MBV MBV with Q-Trim C v 90 K v 90 ξ 90 C v 90 K v 90 25 / 1" 105 91 0.08 40 / 1,5" 250 220 0.07 50 / 2" 490 425 0.06 84 73 65 830 720 0.06 80 / 3" 1160 1000 0.05 245 210 100 / 4" 2200 1900 0.05 530 460 125 3360 2900 0.05 150 / 6" 5100 4400 0.04 1360 1180 200 / 8" 9300 8000 0.04 2330 2020 250 / 10" 15200 13200 0.04 3920 3400 300 / 12" 22400 19400 0.03 5600 4850 350 / 14" 28300 24500 0.03 400 / 16" 37700 32700 0.03 THE ADVANTAGES OF THE SPLINE DRIVER The advantages of the spline driver design (patent pending) can be summarized as: excellent operational durability more accurate operation, minimized mechanical backlash better tightness For the enduser these technical advantages mean longer valve life, less maintenance, more economical and safer processes. The spline driver construction is used in valve sizes DN 50 400 / 2"-16". - 3 -
N E L E S C O N T R O L S General scraping seat S STANDARD SEAT OPTIONS Scraping E seat for low p-applications PREFERRED TIGHTNESS DIRECTION Non-compressed form of the back seal. Material: Stainless steel + hard facing Seal: Temperature range: -50 C...+230 C 60 F +445 F Material: Stainless steel + hard facing Seals: + Viton GF Springs: Inconel 625 Temperature range: -50 C...+200 C 60 F +390 F Maximum p: 16 bar / 240 psi. Note: Available only on sizes DN 50-400 /2"-16". Locked scraping seat K Soft seat M, for general use DN 25-200 / 1" - 8" Non-compressed form of the back seal. Material: Stainless steel + hard facing Seals: Temperature range: -50 C...+230 C 60 F +445 F Spring loaded seat H DN 250-300/ 10"-12", not available on sizes DN 350-400 / 14"-16". Material: reinforced with carbon fibres Temperature range: -50 C...+260 C 60 F +500 F, DN 25-100 / 1" - 4" -50 C...+230 C 60 F +445 F, DN 150-300 / 6" - 12" Soft seat T, for oxygen, peroxide etc. applications Material: Temperature range: -50 C...+204 C 60 F +400 F Material: Stainless steel + hard facing Seals: Graphite Springs: Alloy 825 Temperature range: -50 C +450 C (+600 C) / -60 F +840 F (+1110 F) Note: See maximum pressure differentials on page 5. - 4 -
F L A N G E D F U L L B O R E B A L L V A L V E, S E R I E S M B V VALVE SEAT RATINGS Soft seats Metal seats DIN PN 40/ANSI 300 P (bar) 60 T( F) 200 400 P (psi) 900 P (bar) 60 T( F) 400 750 P (psi) 900 50 Seat M Seat T 750 50 750 40 600 40 600 30 20 10 0 DN 25-125 / 1"- 4" DN 150 / 6" DN 25-125 /1"- 4" DN 150 /6" 450 300 DN 200 / 8" DN 200 DN 250 & 300 / 8" /10" & 12" 150 DN 250 & 300 / 10" & 12" 0 0 50 100 150 200 250 300 T( C) 30 20 10 0 DN 150 / 6" DN 200 / 8" DN 250 / 10" DN 300 / 12" 450 300 DN 350 / 14" 150 DN 400 / 16" NOTE! All sizes withstand full design pressure (40 barg) in closed position in ambient temperature 0 0 100 200 300 400 500 600 T ( C) Soft seat ratings are based on differential pressure with the valve ball in fully closed position and refer seats only. (DN 350, 400 N/A) Seat ratings shall never exceed body ratings (see below). Above metal seat ratings are based on working pressure for PN 40/ANSI 300 pressure classes only. Smaller sizes are full rated. Lower pressure classes are full rated. VALVE BODY RATINGS Pressure/temperature curves of valve body PN 10/16/25/40 ANSI 150/300 60 P (bar) T( F) 400 750 60 P (bar) T( F) 400 750 P (psi) 900 50 40 30 20 10 0 1.4408 1.0619 PN 40 PN 25 PN 16 PN 10 0 100 200 T( C) 300 400 500 50 40 30 20 10 0 0 0 100 200 300 400 500 600 T ( C) CF8M WCB ANSI 300 ANSI 150 ANSI 300 750 600 450 300 150-5 -
N E L E S C O N T R O L S ACTUATOR SELECTION MBV-valve can be equipped with the following Neles Controls actuator types: B1C/B1J Pneumatic double acting or spring return actuator. Actuators available for size range DN 25-400 / 1"-16" B1C/B1J actuators have an ISO 5211 mounting face. M Gear operator for valve sizes DN 25-300 / 1"-12". LR Hand lever for valve sizes DN 25-100 / 1"-4". When selecting other than Neles Controls actuators please contact your local Neles Controls representative. For the correct actuator selection you need to know the following process data: - valve size and seat type - supply pressure for the actuator - maximum operating differential pressure over the valve in closed position Actuators are selected from the tables the following way - left hand column shows the valve size - on the top line the possible actuator alternatives are shown - the instrument air supply pressure is in the left column Note! there are four possibilities; 3, 4, 5 and 6 bar / 45, 60, 75 and 90 psi in double-acting actuators. MAXIMUM DIFFERENTIAL OPERATING PRESSURE Metal seated valve with double acting actuator, type B1C Soft seated valve with double acting actuator, type B1C B1C SIZE bar 6 9 11 13 17 20 25 32 40 50 3 50 DN25 4 50 / 1" 5 50 6 50 3 34 50 DN40 4 47 50 / 1 1/2" 5 50 50 6 50 50 DN50 / 2" DN65 DN80 / 3" DN100 / 4" DN125 DN150 / 6" DN200 / 8" DN250 / 10" DN300 / 12" DN350 / 14" DN400 / 16" 3 11 (6) 26 (16) 50 4 17 (10) 37 (16) 50 5 24 (14) 48 (16) 50 6 30 (16) 50 (16) 50 3 7 (6) 17 (13) 38 50 4 12 (9) 24 (16) 50 50 5 16 (12) 32 (16) 50 50 6 20 (15) 50 (16) 50 50 3 6 15 (9) 35 50 4 9 (5) 21 (13) 48 50 5 12 (7) 27 (16) 50 50 6 7 15 (10) 34 (16) 50 50 3 13 (8) 27 (16) 36 50 4 7 18 (11) 38 (16) 49 50 5 9 (6) 24 (15) 48 (16) 50 50 6 12 (7) 29 (16) 50 (16) 50 50 3 8 (5) 16 (10) 21 (13 25 4 5 11 (7) 22 (14) 25 (16) 25 5 7 14 (9) 25 (16) 25 25 6 8 (5) 17 (11) 25 (16) 25 25 3 8 (7) 11 (9) 23 40* 4 5 (5) 11 (10) 15 (13) 31 40* 5 7 (6) 15 (13) 19 (16) 39 40* 6 9 (8) 18 (16) 23 (16) 40* 40* 3 10 (7) 22 (15) 28* 4 6 13 (8) 28* (16) 28* 5 6 8 (5) 17 (11) 28* (16) 28* 6 8 10 (7) 21 (14) 28* (16) 28* 3 5 11 (7) 23 (15) 4 7 (5) 15 (10) 24* (16) 5 8 (6) 19 (13) 24* (16) 6 10 (7) 23* (15) 24* (16) 3 6 (5) 14 (10) 22* 4 9 (7) 19 (13) 22* 5 5 11 (9) 22* (16) 22* 6 6 (5) 14 (10) 22* (16) 22* 3 10 (7) 20 (15) 4 6 (5) 13 (10) 20* (16) 5 8 (6) 17 (13) 20* (16) 6 10 (7) 20* (15) 20* (16) 3 6 (5) 13 (10) 4 9 (7) 18 (13) 5 5 11 (9) 20* (16) 6 6 (5) 14 (10) 20* (16) * Maximum operational pressure differential with standard stem material Note: Values in parenthisis for E-type seat, max p 16 bar / 240 psi. - 6 - - in the area marked with darker blue colour the maximum possible operating pressure differential values are given. Actuators shall be chosen so that the operating pressure differential in pipeline does not exceed the values given in the tables. Note! Extremely difficult medium must be taken in account separately. To determine the increase of torque caused by sticky flow media consult the Nelprof Expert System. B1C SIZE bar 6 9 11 13 17 20 25 32 3 50 (50) DN25 4 50 (50) / 1" 5 50 (50) 6 50 (50) 3 50 (50) DN40 4 50 (50) / 1 1/2" 5 50 (50) 6 50 (50) DN50 / 2" DN65 DN80 / 3" DN100 / 4" DN125 DN150 / 6" DN200 / 8" DN250 / 10" DN300 / 12" 3 50 (44) (50) 4 50 (50) (50) 5 50 (50) (50) 6 50 (50) (50) 3 24 (21) 50 (50) 4 37 (34) 50 (50) 5 48 (50) 50 (50) 6 50 (50) 50 (50) 3 30 (29) 50 (50) 4 20 45 (44) 50 (50) 5 28 (27) 50 (50) 50 (50) 6 35 (34) 50 (50) 50 (50) 3 50 (43) (50) 4 29 (19) 50 (50) (50) 5 50 (30) 50 (50) (50) 6 14 50 (41) 50 (50) (50) 3 25* (25)* 4 25* (25)* 5 16 (7) 25* (25)* 6 25* (23) 25* (25)* 3 14 (12) 20* (20)* 4 20* (20)* 20* (20)* 5 20* (20)* 20* (20)* 6 13 (10) 20 * (20)* 20* (20)* 3 20* (20)* 4 15 20* (20)* 5 14 20* (6) 20* (20)* 6 20* 20 * (20)* 20* (20)* 3 10* 4 10* (10)* 5 10* (10)* 6 10* (10)* 3 10* (10)* 4 10* 10* (10)* 5 10* (10)* 10* (10)* 6 10* (10)* 10* (10)* * Maximum operational pressure differential with soft seats. Note: Values in parenthisis for M-type seat.
F L A N G E D F U L L B O R E B A L L V A L V E, S E R I E S M B V Metal seated valve with spring return actuator, type B1J and B1JA - B1J spring to close, minimum supply pressure 4 bar / 60 psi - B1JA spring to open, minimum supply pressure 5 bar / 75 psi DN25 / 1" DN40 / 1 1/2" DN50 / 2" DN65 DN80 / 3" DN100 / 4" DN125 DN150 / 6" DN200 / 8" DN250 / 10" DN300 / 12" DN350 / 14" DN400 / 16" B1J 8 10 12 16 20 25 32 B1JA 8 10 12 16 20 25 32 B1J 50 B1JA 50 B1J 50 B1JA 50 B1J 20 (12) 50 (16) B1JA 31 (16) 50 B1J 13 (10) 34 (16) 50 B1JA 21 (16) 46 50 B1J 13 (8) 31 (16) 50 B1JA 7 (5) 19 (12) 42 50 B1J 11 (7) 26 (16) 50 B1JA 6 16 (10) 38 50 B1J 8 (5) 16 (10) 25 (16) B1JA 10 (6) 22 (14) 25 B1J 8 (7) 17 (15) 35 (16) 40* B1JA 12 (10) 23 (16) 40* 40* B1J 7 (5) 15 (10) 28* (16) B1JA 10 (7) 21 (15) 28* B1J 8 (5) 16 (11) B1JA 11 (7) 23* (15) B1J 10 (7) B1JA 6 (5) 14 (9) B1J 7 (5) B1JA 9 (7) B1J B1JA 6 (6) * Maximum operational pressure differential with standard stem material. Note: Values in parenthisis for E-type seat, max p 16 bar / 240 psi. Soft seated valve with spring return actuator, type B1J and B1JA - B1J spring to close, minimum supply pressure 4 bar / 60 psi - B1JA spring to open, minimum supply pressure 5 bar / 75 psi DN25 / 1" DN40 / 1 1/2" DN50 / 2" DN65 DN80 / 3" DN100 / 4" DN125 DN150 / 6" DN200 / 8" DN250 / 10" DN300 / 12" B1J 8 10 12 16 20 25 B1JA 8 10 12 16 20 25 B1J 50 (50) B1JA 50 (50) B1J 50 (50) B1JA 50 (50) B1J 50 (50) B1JA 50 (50) B1J 43 (43) 50 (50) B1JA 50 (50) 50 (50) B1J 23 (20) 50 (50) B1JA 37 (36) 50 (50) B1J 50 (36) (50) B1JA 23 (16) 50 (50) (50) B1J 25* (16) (25)* B1JA 25* (25)* (25)* B1J 10 (7) 20* (20*) B1JA 20 (20*) 20* (20*) B1J 20* (20*) B1JA 20* (20*) (20*) B1J 10* (10*) B1JA 10* (7) 10* (10*) B1J 10* (10*) B1JA 10* (10*) * Maximum operational pressure differential with soft seats. Note: Values in parenthisis for M-type seat. Maximum operational pressure differential with manual gear operator M for metal seated valves 25 50 40 50 50 50 65 50 M07 M10 M12 M14 M15 M16 80 20 44 50 100 37 50 125 21 25 150 21 40* 200 18 24 250 12 300 7 * = Max. operational pressure differential with standard stem material Maximum operational pressure differential with manual gear operator M for soft seated valves 25 50 40 50 50 50 65 50 80 50 M07 M10 M12 M14 M15 M16 100 50 125 25 150 20* 200 20* 250 10* 300 10* * = Max. operational pressure differential with soft seats - 7 -
N E L E S C O N T R O L S DN 25, 40 and 65 / 1" and 1 1/2" DIMENSIONS DN 50-400 / 2" - 16" N Key acc. to ANSI B17.1 P Dimensions of mounting level acc. to ISO 5211 R ØO M N P Key acc. to ANSI B17.1 R ØO M Dimensions of mounting level acc. to ISO 5211 E K E K ØB DN ØB DN A A1 ØB1 A A1 DIN VALVES MT MA MP (OPTIONAL) MD (OPTIONAL) DN PN CLASS A A1 øb øb1 K kg A A1 øb øb1 K kg A A1 øb øb1 K kg A A1 øb øb1 K kg 25 10, 16, 25, 40 - - - - - - 165 80 115-145 6.0 165 80 124-145 6 160 80 115-145 6 40 10, 16, 25, 40 - - - - - - 191 87 150-167 10.5 165 87 150-167 12 200 87 150-167 12 50 10 178 79 165 153 168 13.0 - - - - - - 178 79 165 153 168 16 230 90 165 153 168 18 50 16 178 79 165 153 168 13.0 - - - - - - 178 79 165 153 168 16 230 90 165 153 168 18 50 25 - - - - - - 216 90 165 146 168 16.0 178 79 165 153 168 16 230 90 165 146 168 18 50 40 - - - - - - 216 90 165 146 168 16.0 178 79 165 153 168 16 230 90 165 146 168 18 65 10, 16 - - - - - - - - - - - - 270 95 185-176 16 290 95 185-176 21 65 25, 40 - - - - - - - - - - - - 270 95 185-176 16 290 95 185-176 21 80 10 203 99 200 194 189 23.0 - - - - - - 280 120 200 203 229 31 310 99 200 194 189 28 80 16 203 99 200 194 189 23.0 - - - - - - 280 120 200 203 229 31 310 99 200 194 189 28 80 25 - - - - - - 282 120 200 203 229 34.0 280 120 200 203 229 34 310 120 200 203 229 44 80 40 - - - - - - 282 120 200 203 229 34.0 - - - - - - 310 120 200 203 229 44 100 10 229 115 220 252 250 42.0 - - - - - - 300 137 220 254 264 54 350 115 220 252 250 61 100 16 229 115 220 252 250 42.0 - - - - - - 300 137 220 254 264 54 350 115 220 252 250 61 100 25 - - - - - - 305 137 235 254 264 62.0 300 137 235 254 264 64 350 137 235 254 264 69 100 40 - - - - - - 305 137 235 254 264 62.0 - - - - - - 350 137 235 254 264 69 125 10 - - - - - - - - - - - - 325 160 250 282 272 94 - - - - - - 125 16 - - - - - - - - - - - - 325 160 250 282 272 94 - - - - - - 125 25 - - - - - - - - - - - - 325 160 270 282 272 94 - - - - - - 150 10 394 184 285 364 305 110.0 - - - - - - 350 184 285 364 305 116 480 184 285 364 305 123 150 16 394 184 285 364 305 110.0 - - - - - - 350 184 285 364 305 116 480 184 285 234 305 123 150 25 - - - - - - 403 179 300 367 342 146.0 350 184 300 364 305 116 480 184 300 364 305 136 150 40 - - - - - - 403 179 300 367 342 146.0 - - - - - - 480 179 300 367 342 146 200 10 457 229 340 460 440 212.0 - - - - - - 400 229 340 460 440 273 600 229 340 460 440 247 200 16 457 229 340 460 440 212.0 - - - - - - 400 229 340 460 440 273 600 229 340 460 440 247 200 25 - - - - - - 502 226 360 460 440 214.0 400 229 360 460 440 273 600 229 360 460 440 332 200 40 - - - - - - 502 226 375 467 440 246.0 - - - - - - 600 226 375 467 440 336 250 10 533 267 395 548 520 362.0 - - - - - - 530 267 395 548 520 414 650 266 395 548 520 384 250 16 533 267 405 548 520 362.0 - - - - - - 530 267 405 548 520 414 650 266 405 548 520 384 250 25 - - - - - - 568 285 425 548 520 285.0 530 267 425 548 520 379 650 266 425 548 520 394 250 40 - - - - - - 568 285 450 580 520 375.0 - - - - - - 650 285 450 580 520 429 300 10 610 305 445 624 561 535.0 - - - - - - 630 324 445 624 561 579 750 305 445 624 561 559 300 16 610 305 460 624 561 535.0 - - - - - - 630 324 460 624 561 579 750 305 460 624 561 559 300 25 - - - - - - 648 324 485 624 561 580.0 630 324 485 652 561 579 750 305 485 624 561 564 300 40 - - - - - - 648 324 515 652 561 690.0 - - - - - - 750 324 515 652 561 589 350 10 686 337 505 673 607 682.0 - - - - - - 690 339 505 637 607 684 - - - - - - 350 16 686 337 520 673 607 700.0 - - - - - - 690 339 520 637 607 700 - - - - - - 350 25 - - - - - - 762 337 555 716 607 905.0 690 339 555 637 607 730 - - - - - - 350 40 - - - - - - 762 337 580 716 607 905.0 - - - - - - - - - - - - 400 10 762 376 565 754 633 897.0 - - - - - - 750 370 565 754 633 900 - - - - - - 400 16 762 376 580 754 633 917.0 - - - - - - 750 370 580 754 633 920 - - - - - - 400 25 - - - - - - 838 394 620 799 633 1145 750 370 620 754 633 960 - - - - - - 400 40 - - - - - - 838 394 660 799 633 1145 - - - - - - - - - - - - - 8 -
F L A N G E D F U L L B O R E B A L L V A L V E, S E R I E S M B V DN Style PN CLASS E M N øo P R ISO FLANGE 25 MA, MP, MD ALL CLASSES 193 6.35 47 25 27.80 48 F07 40 MA, MP, MD ALL CLASSES 50 MA, MT, MP, MD ALL CLASSES 65 MP, MD ALL CLASSES 80 MT, MD 10, 16 80 MA, MP, MD 25, 40 (MP PN10-25) 100 MT, MD 10, 16 100 MA, MP, MD 25, 40 (MP PN10-25) MOUNTING FACE DIMENSIONS, DIN VALVES 214 6.35 47 25 27.80 47 F07 230 9.52 59 35 39.10 63 F07 230 9.52 59 40 44.20 63 F10 215 6.35 46 25 27.80 47 F07 232 9.52 59 35 39.10 64 F07 232 9.52 59 40 44.20 64 F10 255 12.70 81 55 60.60 87 F12, F14 223 6.35 46 25 27.80 47 F07 240 9.52 59 35 39.10 64 F07 240 9.52 59 40 44.20 64 F10 263 12.70 81 55 60.60 87 F12, F14 236 6.35 46 25 27.80 47 F07 253 9.52 59 35 39.10 64 F07 253 9.52 59 40 44.20 64 F10 276 12.70 81 55 60.60 87 F12, F14 276 6.35 46 25 27.80 47 F07 289 9.52 59 35 39.10 60 F07 289 9.52 59 40 44.20 60 F10 312 12.70 81 55 60.60 83 F12, F14 310 9.52 59 40 44.20 60 F10 333 12.70 81 55 60.60 83 F12, F14 324 9.52 59 40 44.20 60 F10 347 12.70 81 55 60.60 83 F12, F14 350 19.05 80 70 78.20 86 F14 394 22.22 122 95 104.80 130 F16-9 - ISO DN Style PN CLASS E M N øo P R FLANGE 332 9.52 59 40 44.20 60 F10 125 MP 10, 16, 25 355 12.70 81 55 60.60 83 F12, F14 150 MT, MP, MD 150 MA, MD 200 ANSI VALVES MA, MT, MP, MD 10, 16, (25 only MP, MD) 25, 40 (40 only MD) ALL CLASSES 250 MT, MP, MD ALL CLASSES 300 MT, MP, MD ALL CLASSES 350 MT, MP ALL CLASSES 400 MT, MP ALL CLASSES 388 12.70 81 55 60.60 83 F12, F14 391 19.05 80 70 78.20 86 F14 435 22.22 122 95 104.80 130 F16 426 12.70 81 55 60.60 84 F12, F14 429 19.05 80 70 78.20 87 F14 473 22.22 122 95 104.80 131 F16 481 25.40 126 105 116.10 139 F25 523 12.70 81 55 60.60 83 F14 566 19.05 120 70 78.20 126 F14 570 22.22 122 95 104.80 130 F16 578 25.40 126 105 116.10 138 F25 603 31.75 146 120 133.80 163 F30 684 22.22 157 95 104.80 164 F16 712 25.40 181 105 116.10 192 F25 742 31.75 206 120 133.80 222 F30 725 22.22 157 95 104.80 164 F16 753 25.40 181 105 116.10 192 F25 783 31.75 206 120 133.80 222 F30, F35 794 25.40 181 105 116.10 187 F25 826 31.75 206 120 133.80 219 F30, F35 822 25.40 181 105 116.10 189 F25 852 31.75 206 120 133.80 219 F30, F35 Dimensions in mm Size MT - ANSI 150 MA - ANSI 300 A A1 øb øb1 K kg A A1 øb øb1 K kg 1 160 80 115-145 6 165 80 124-145 6 1 1/2 165 87 127-167 8 190 87 155-167 11 2 178 79 152 153 168 13 216 90 165 146 168 16 3 203 99 191 194 189 23 282 120 210 203 229 34 4 229 115 229 252 250 42 305 137 254 254 264 62 6 394 184 279 364 305 110 403 179 317 367 342 146 8 457 229 343 460 440 212 502 226 381 467 440 246 10 533 267 406 548 520 362 568 285 445 580 520 375 12 610 305 429 624 561 535 648 324 521 652 561 690 14 686 337 533 673 607 700 762 337 584 716 607 905 16 762 376 597 754 633 917 838 394 648 799 633 1145 Size Dimensions in inch 1 6.30 3.15 4.53-5.71 13 6.50 3.15 4.88-5.71 14 1 1/2 6.50 3.43 5.00-6.57 18 7.50 3.43 6.10-6.57 24 2 7.00 3.11 5.98 6.02 6.61 29 8.50 3.54 6.50 5.75 6.61 35 3 8.00 3.90 7.52 7.64 7.44 51 11.12 4.72 8.27 7.99 9.02 75 4 9.00 4.53 9.02 9.92 9.84 92 12.00 5.39 10.00 10.00 10.39 136 6 15.50 7.24 10.98 14.33 12.01 242 15.88 7.05 12.48 14.45 13.46 321 8 18.00 9.02 13.50 18.11 17.32 466 19.75 8.90 15.00 18.39 17.32 541 10 21.00 10.51 15.98 21.57 20.47 796 22.38 11.22 17.52 22.83 20.47 825 12 24.00 12.01 16.89 24.57 22.09 1177 25.50 12.76 20.51 25.67 22.09 1518 14 27.00 13.27 20.98 26.50 23.90 1540 30.00 13.27 22.99 28.19 23.90 1991 16 30.00 14.80 23.50 29.69 24.92 2017 33.00 15.51 25.51 31.46 24.92 2519 Size Style Dimesions in mm ISO E M N øo P R FLANGE 1 MT, MA 193 6.35 47 25 27.80 48 F07 1 1/2 MT, MA 214 6.35 47 25 27.80 47 F07 1 1/2 MT, MA 230 9.52 59 35 39.10 63 F07 1 1/2 MT, MA 230 9.52 59 40 44.20 63 F10 2 MT, MA 232 9.52 59 25 39.10 64 F07 2 MT, MA 232 9.52 59 35 39.10 64 F07 2 MT, MA 232 9.52 59 40 44.20 64 F10 2 MT, MA 255 12.70 81 55 60.60 87 F12, F14 3 MT 253 9.52 59 25 39.10 64 F07 3 MT 253 9.52 59 35 39.10 64 F07 3 MT 253 9.52 59 40 44.20 64 F10 3 MT 276 12.70 81 55 60.60 87 F12, F14 3 MA 289 9.52 59 25 39.10 60 F07 3 MA 289 9.52 59 35 39.10 60 F07 3 MA 289 9.52 59 40 44.20 60 F10 3 MA 312 12.70 81 55 60.60 83 F12, F14 4 MT 310 9.52 59 40 44.20 60 F10 4 MT 333 12.70 81 55 60.60 83 F12, F14 4 MA 324 9.52 59 40 44.20 60 F10 4 MA 347 12.70 81 55 60.60 83 F12, F14 4 MA 350 19.05 80 70 78.20 86 F14 4 MA 394 22.22 122 95 104.80 130 F16 MOUNTING FACE DIMENSIONS, ANSI VALVES Size Style Dimesions in mm ISO E M N øo P R FLANGE 6 MT 388 12.70 81 55 60.60 83 F12, F14 6 MT 391 19.05 80 70 78.20 86 F14 6 MT 435 22.22 122 95 104.80 130 F16 6 MA 426 12.70 81 55 60.60 84 F12, F14 6 MA 429 19.05 80 70 78.20 87 F14 6 MA 473 22.22 122 95 104.80 131 F16 6 MA 481 25.40 126 105 116.10 139 F25 8 MT, MA 523 12.70 81 55 60.60 83 F14 8 MT, MA 566 19.05 120 70 78.20 126 F14 8 MT, MA 570 22.22 122 95 104.80 130 F16 8 MT, MA 578 25.40 126 105 116.10 138 F25 8 MT, MA 603 31.75 146 120 133.80 163 F30 10 MT, MA 684 22.22 157 95 104.80 164 F16 10 MT, MA 712 25.40 181 105 116.10 192 F25 10 MT, MA 742 31.75 206 120 133.80 222 F30 12 MT, MA 725 22.22 157 95 104.80 164 F16 12 MT, MA 753 25.40 181 105 116.10 192 F25 12 MT, MA 783 31.75 206 120 133.80 222 F30, F35 14 MT, MA 794 25.40 181 105 116.10 187 F25 14 MT, MA 826 31.75 206 120 133.80 219 F30, F35 16 MT, MA 822 25.40 181 105 116.10 189 F25 16 MT, MA 852 31.75 206 120 133.80 219 F30, F35
N E L E S C O N T R O L S MOUNTING FACE DIMENSIONS, ANSI VALVES Size Style Dimesions in inch ISO E M N øo P R FLANGE 1 MT, MA 7.60 0.25 1.85 0.98 1.09 1.89 F07 1 1/2 MT, MA 8.43 0.25 1.85 0.98 1.09 1.85 F07 1 1/2 MT, MA 9.06 0.37 2.32 1.38 1.54 2.48 F07 1 1/2 MT, MA 9.06 0.37 2.32 1.57 1.74 2.48 F10 2 MT, MA 9.13 0.37 2.32 0.98 1.54 2.52 F07 2 MT, MA 9.13 0.37 2.32 1.38 1.54 2.52 F07 2 MT, MA 9.13 0.37 2.32 1.57 1.74 2.52 F10 2 MT, MA 10.04 0.50 3.19 2.17 2.39 3.43 F12, F14 3 MT 9.96 0.37 2.32 0.98 1.54 2.52 F07 3 MT 9.96 0.37 2.32 1.38 1.54 2.52 F07 3 MT 9.96 0.37 2.32 1.57 1.74 2.52 F10 3 MT 10.87 0.50 3.19 2.17 2.39 3.43 F12, F14 3 MA 11.38 0.37 2.32 0.98 1.54 2.36 F07 3 MA 11.38 0.37 2.32 1.38 1.54 2.36 F07 3 MA 11.38 0.37 2.32 1.57 1.74 2.36 F10 3 MA 12.28 0.50 3.19 2.17 2.39 3.27 F12, F14 4 MT 12.20 0.37 2.32 1.57 1.74 2.36 F10 4 MT 13.11 0.50 3.19 2.17 2.39 3.27 F12, F14 4 MA 12.76 0.37 2.32 1.57 1.74 2.36 F10 4 MA 13.66 0.50 3.19 2.17 2.39 3.27 F12, F14 4 MA 13.78 0.75 3.15 2.76 3.08 3.39 F14 4 MA 15.51 0.87 4.80 3.74 4.13 5.12 F16 Size Style Dimesions in inch ISO E M N øo P R FLANGE 6 MT 15.28 0.50 3.19 2.17 2.39 3.27 F12, F14 6 MT 15.39 0.75 3.15 2.76 3.08 3.39 F14 6 MT 17.13 0.87 4.80 3.74 4.13 5.12 F16 6 MA 16.77 0.50 3.19 2.17 2.39 3.31 F12, F14 6 MA 16.89 0.75 3.15 2.76 3.08 3.43 F14 6 MA 18.62 0.87 4.80 3.74 4.13 5.16 F16 6 MA 18.94 1.00 4.96 4.13 4.57 5.47 F25 8 MT, MA 20.59 0.50 3.19 2.17 2.39 3.27 F14 8 MT, MA 22.28 0.75 4.72 2.76 3.08 4.96 F14 8 MT, MA 22.44 0.87 4.80 3.74 4.13 5.12 F16 8 MT, MA 22.76 1.00 4.96 4.13 4.57 5.43 F25 8 MT, MA 23.74 1.25 5.75 4.72 5.27 6.42 F30 10 MT, MA 26.93 0.87 6.18 3.74 4.13 6.46 F16 10 MT, MA 28.03 1.00 7.13 4.13 4.57 7.56 F25 10 MT, MA 29.21 1.25 8.11 4.72 5.27 8.74 F30 12 MT, MA 28.54 0.87 6.18 3.74 4.13 6.46 F16 12 MT, MA 29.65 1.00 7.13 4.13 4.57 7.56 F25 12 MT, MA 30.83 1.25 8.11 4.72 5.27 8.74 F30, F35 14 MT, MA 31.26 1.00 7.13 4.13 4.57 7.36 F25 14 MT, MA 32.52 1.25 8.11 4.72 5.27 8.62 F30, F35 16 MT, MA 32.36 1.00 7.13 4.13 4.57 7.44 F25 16 MT, MA 33.54 1.25 8.11 4.72 5.27 8.62 F30, F35 VALVE + LR J L VALVE + M-SERIES GEAR OPERATOR ø Z K* F G V ØB1 K* J *) See K and øb1 dimension from tables on pages 8 and 9. Size Dimensions in mm Style PN Handlever J L 25 ALL ALL LR220 48 220 40 ALL ALL LR220 48 220 50 ALL ALL LR350 52 350 65 MP, MD ALL LR350 52 350 80 MT, MD 10, 16 LR350 52 350 80 MA, MP, MD 25, 40 (MP 10-25) LR450 52 450 100 ALL ALL LR450 52 450 HAND LEVER LR Size Dimensions in inch Style PN Handlever J L 1 ALL ALL LR220 1.90 8.66 1 1/2 ALL ALL LR220 1.90 8.66 2 ALL ALL LR350 2.05 13.78 - MP, MD ALL LR350 2.05 13.78 3 MT, MD 10, 16 LR350 2.05 13.78 3 MA, MP, MD 25, 40 (MP 10-25) LR450 2.05 17.72 4 ALL ALL LR450 2.05 17.72 M-SERIES GEAR OPERATOR Dimension in mm Type kg F G J V ØZ M07 196 152 58 39 125 3 M10 297 239 67 52 200 5 M12 357 282 81 67 250 10 M14 435 345 94 90 457 18 M15 532 406 106 123 457 31 M16 642 466 127 154 610 45 Dimension in inch Type lbs F G J V ØZ M07 7.72 5.98 2.28 1.52 4.92 6 M10 11.69 9.41 2.64 2.05 7.87 11 M12 14.06 11.10 3.19 2.63 9.84 21 M14 17.13 13.58 3.68 3.52 17.99 40 M15 20.94 15.98 4.15 4.84 17.99 68 M16 25.28 18.35 4.98 6.06 24.02 99-10 -
F L A N G E D F U L L B O R E B A L L V A L V E, S E R I E S M B V VALVE + B1C/B1J/B1JA NPT X NPT G F V ØB1 * K * J *) See øb1 and K dimensions from tables on pages 8 and 9. B1C ACTUATOR Type Dimensions in mm F G J V X NPT kg B1C6 400 260 283 36 90 1/4 4,2 B1C9 455 315 279 43 110 1/4 9,6 B1C11 540 375 290 51 135 3/8 16 B1C13 635 445 316 65 175 3/8 31 B1C17 770 545 351 78 215 1/2 54 B1C20 840 575 385 97 215 1/2 73 B1C25 1040 710 448 121 265 1/2 131 B1C32 1330 910 525 153 395 3/4 256 B1C40 1660 1150 595 194 505 3/4 446 B1C50 1970 1350 690 242 610 1 830 Type Dimensions in inch F G J V X NPT lbs B1C6 15.75 10.24 11.14 1.42 3.54 1/4 9 B1C9 17.91 12.40 10.98 1.69 4.33 1/4 21 B1C11 21.26 14.76 11.42 2.01 5.31 3/8 35 B1C13 25 17.52 12.44 2.56 6.89 3/8 68 B1C17 30.31 21.46 13.82 3.07 8.46 1/2 119 B1C20 33.07 22.64 15.16 3.82 8.46 1/2 161 B1C25 40.94 27.95 17.64 4.76 10.43 1/2 289 B1C32 52.36 35.83 20.67 6.02 15.55 3/4 564 B1C40 65.35 45.28 23.43 7.64 19.88 3/4 983 B1C50 77.56 53.15 27.17 9.53 24.02 1/1 1829 B1J/B1JA ACTUATOR Type Dimensions in mm F G J V X NPT kg B1J/B1JA8 560 420 279 43 135 3/8 17 B1J/B1JA10 650 490 290 51 175 3/8 30 B1J/B1JA12 800 620 316 65 215 1/2 57 B1J/B1JA16 990 760 351 78 265 1/2 100 B1J/B1JA20 1200 935 358 97 395 3/4 175 B1J/B1JA25 1530 1200 448 121 505 3/4 350 B1J/B1JA32 1830 1410 525 153 540 1 671 Type Dimensions in inch F G J V X NPT lbs B1J, B1JA8 22.05 16.54 10.98 1.69 5.31 3/8 37 B1J, B1JA10 25.59 19.29 11.42 2.01 6.89 3/8 66 B1J, B1JA12 31.50 24.41 12.44 2.56 8.46 1/2 126 B1J, B1JA16 38.98 29.92 13.82 3.07 10.43 1/2 220 B1J, B1JA20 47.24 36.81 14.09 3.82 15.55 3/4 386 B1J, B1JA25 60.24 47.24 17.64 4.76 19.88 3/4 771 B1J, B1JA32 72.05 55.51 20.67 6.02 21.26 1/1 1479-11 -
N E L E S C O N T R O L S HOW TO ORDER STANDARD VALVES BY USING THE SHORT CODE Q- MA M A 150 A S 1. 2. 3. 4. 5. 6. 7. 1. Low noise construction Q- Attenuator in flow port of ball 2. Valve series & style, face-to-face length MA MT MD MP face-to-face length according to ASME ANSI B16.10, Table 2, long pattern. face-to-face length according to ANSI B16.10, Table 1, long pattern, (DN 25/1" according to DIN 3202-FI/ISO 5752 series 1). face-to-face length according to DIN 3202-F1 DN25-200 / 1" - 8" / F7 DN250-300 / 10" - 12". face-to-face length according to P-series. 3. Pressure rating J PN 10 K PN 16 L PN 25 M PN 40 C D ANSI CLASS 150 (series MT) ANSI CLASS 300 (series MA) 4. Construction A T S Standard construction Standard construction with TA-luft tested live loaded packing approved by TÜV Ball with cobalt based hard facing, otherwise standard construction 5. DIN SIZE ANSI 025 25 mm 01 01 040 40 mm 1 1/2 1H 050 50 mm 02 02 065* 65 mm - - 080 80 mm 03 03 100 100 mm 04 04 125* 125 mm - - 150 150 mm 06 06 200 200 mm 08 08 250 250 mm 10 10 300 300 mm 12 12 350 350 mm 14 14 400 400 mm 16 16 Note: Size code when expressed in millimeters indicates that metric threaded fasteners and PN flanges are used, when the size code is expressed in inches unified fasteners and ANSI flanges are used. * DN 65 available only in MD & MP series. * DN 125 available only in MP series. 6. A C (option) P Materials Body Trim Stem Bolting CF8M 1.4408 CG8M 1.4448 WCB 1.0619 CF8M 1.4408 CG8M 1.4448 CG8M 1.4448 XM-19 1.3964 XM-19 1.3964 XM-19 1.3964 5. DIN 267-A2-70 DIN 267-A2-70 1.7709 7. S K E H Seat & sealing materials Seat type Seat Back seal Packing Scraping Scraping, locked Scraping low p spring loaded High temp./ spring loaded SS + Cobalt based hard facing SS + Cobalt based hard facing SS + Cobalt based hard facing SS + Cobalt based hard facing / Viton GF Graphite M Soft seat Filled T Soft seat V-Ring V-Ring V-Ring Graphite V-Ring V-Ring - 12 -
F L A N G E D F U L L B O R E B A L L V A L V E, S E R I E S M B V HOW TO ORDER STANDARD VALVES BY USING THE LONG CODE MA 06 D A GA S6 SJ S T T D 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 1. Valve series & style, face-to-face length MA MT MD MP 2. face-to-face length according to ASME ANSI B16.10, Table 2, long pattern. face-to-face length according to ANSI B16.10, Table 1, long pattern, (DN 25/1" according to DIN 3202-FI/ISO 5752 series 1). face-to-face length according to DIN 3202-F1 DN25-200 / 1" - 8" / F7 DN250-300 / 10" - 12". face-to-face length according to P-series. DIN SIZE * DN 65 available only in MD & MP series. * DN 125 available only in MP series. ANSI 025 25 mm 01 01 040 40 mm 1 1/2 1H 050 50 mm 02 02 065* 65 mm - - 080 80 mm 03 03 100 100 mm 04 04 125* 125 mm - - 150 150 mm 06 06 200 200 mm 08 08 250 250 mm 10 10 300 300 mm 12 12 350 350 mm 14 14 400 400 mm 16 16 3. Pressure rating J PN 10 K PN 16 L PN 25 M PN 40 C D ANSI CLASS 150 (series MT) ANSI CLASS 300 (series MA) 4. End connection style W ANSI B 16.5 0.06" raised face, Standard (Ra 3.2-6.3). C DN2526, raised face, form C. 5. Application and/or construction GA TA QA General application/construction. General construction with TA-luft packing. General construction with Q-Trim. 6. Body material & body related parts material Body Insert Stem retainer Gland S6 CF8M CF8M CF8M CF8M J2 WCB WCB WCB CF8M B6 W. no. 1.4408 W. no. 1.4581 W. no. 1.4408 W. no. 1.4581 D2 W. no. 1.0619 W. no. 1.0619 W. no. 1.0619 W. no. 1.4581 NOTE! Insert is used only in DN 25, 40 & 65 / 1" and 1 1/2". Stem retainer is used only in DN 25 and 40 / 1" & 1 1/2". 2. 7. Ball / coating & stem material SJ 316SS / Hard Chrome & XM-19 (Nitronic 50) SP 316SS & XM-19 (Nitronic 50) SK 316SS / Cobalt based hard facing & XM-19 (Nitronic 50) SL 316SS / NiBo & XM-19 (Nitronic 50) RC 316SS / Tungsten chrome carbide & XM-19 (Nitronic 50) RR 316SS / Tungsten carbide & XM-19 (Nitronic 50) RX 316SS / Chrome carbide & XM-19 (Nitronic 50) 8. Metal seated valves Seat type Back seal Spring Thrust bearing S S - + graphite K K (locked) - + graphite H H Graphite Incoloy 825 Cobalt based alloy and SS steel E E + Viton GF UNS N06625 + graphite Soft seated valves Seat type Seat material Thrust bearing M M Filled + graphite T T + graphite 9. Metal seated valves Seat material Coating T 316 Stainless steel Cobalt based hard facing G 316 Stainless steel Cobalt based hard facing R 316 Stainless steel Tungsten carbide, WC-CO C 316 Stainless steel Tungsten chrome carbide, (W/Cr)-C X 316 Stainless steel Chrome carbide, CrC 10. Metal seated valves Body gasket T V-rings G Graphite Graphite 9. & 10. Soft seated valves TT V-rings GG Graphite Graphite 11. Bolting material, ANSI valves Studs Packing Nuts B *) B8 8 D *) B8M 8M F **) L7M 2HM Bolting material, DIN valves K *) A2-70 A2-70 L *) A4-70 A4-70 R **) 21CrMoV57 24CrMo5 *) with stainless steel body **) with carbon steel body - 13 -
N E L E S C O N T R O L S INTERNATIONAL MANUFACTURING AND SALES LOCATIONS Subject to change without prior notice. UNITED STATES: Shrewsbury, Massachusetts. MEXICO: Chihuahua. BRAZIL: São José dos Campos. FINLAND: Helsinki. FRANCE: Wittenheim. PEOPLE S REPUBLIC of CHINA: Shanghai. Our products are available through Neles Controls sales offices in Australia, Austria, Belgium, Canada, Chile, Denmark, England, Germany, Indonesia, Italy, Japan, The Netherlands, Norway, Portugal, Russia, Saudi Arabia, Singapore, South Africa, South Korea, Spain, Sweden, Switzerland, Thailand, United Arab Emirates, Venezuela, as well as through a world-wide network of representatives. Neles Controls Oy P.O. Box 110, 00881 Helsinki, Finland Tel. int. +358 204 80 150 Fax int. +358 204 80 151 Neles Controls Inc. P.O. Box 8004, Shrewsbury, MA 01545, USA Tel. int. +1 508 852 3567 Fax int. +1 508 852 8762 Neles Controls PTE. LTD 501 Orchard Road, #05-09 Wheelock Place, 238880 Singapore Tel. int. +65 735 5200 Fax int. +65 735 2955 NELES CONTROLS GROUP A MEMBER OF RAUMA CORPORATION www.nelescontrols.com