Parts Order Information AWS PARTS BOOK Claas MaxFlex 200 Twin Fan Header Mount Models Contact Info: TEMP Farm Equipment Ltd. 3890 Wellington St. Box 269 Mitchell, Ontario, Canada N0K-N0 Phone: -877-348-0066 or 59-348-0066 Fax: 59-348-006 Parts Orders: Craig Rock craigrock@awsairreels.com Sales: Jeff Dolmage jdolmage@awsairreels.com Sales: Carmen Drost cdrost@awsairreels.com Technical Info: Mike DeCorte mdecorte@awsairreels.com Administration: Ryan Yoanidis admin@awsairreels.com Installations: Dave Miller dmiller@awsairreels.com Terms and Conditions:. All goods are F.O.B Mitchell, Ontario, Canada or Minot, ND USA 2. All Parts include 30 day warranty of defects. 3. Please indicate preferred shipment method with order Typical: US:* Western Canada: Ontario: Via UPS ground collect Via DHL ground collect Cardinal Couriers Collect *Western US Orders: Shipped from Agrabase warehouse in Minot, ND via Speedy Couriers. Freight, Including warehouse fee is prepaid and invoiced. 4. Returns accepted within 2 months of purchase, must be unused and are subject to a 0% handling fee. They must be shipped back to AWS prepaid with prior authorization. Version 2050525 www.awsairreels.com -877-348-0066 2
Table of Contents Blower Assembly: 6 Throttle Controls: 7 Rotary Screen Assembly: 5 Frame Assembly: 8 *Electric Controls: 29-30 * Spoiler and Brush Kits: 3-32 Secondary Drive Assembly: -2 Twin Drive Components: 5-6 Blower Mounting Components: 3-4 Primary Drive Assembly: 9-0 PTO Components: 3-4 Mount Arms: Pre-205: 25-26 205-post: 27-28 Center Pivot Components Pre 205: 2-22 205- post: 23-24 Manifold Components : 7-8 Lock Sleeve Assy: 9-20 3 www.awsairreels.com -877-348-0066 4
Rotary Screen Assembly Blower Assembly Ref. Part Number Description Qty. AWS0076 Rotary Screen Support Right Hand Fan Shown 2 AWS0384 Rotary Screen Spacer, 3/4 x /2 3 AWS0078 Bearing, Rotary Screen, AS202-0 2 4 AWS0079 Bearing Flange, PF203 4 5 AWS0077R AWS0077L Rotary Screen, Right Rotary Screen, Left 6 AWS008 Clean Out Plate 7 AWS0080 Rotary Screen Cap 8 HCAG5ZI42034 Bolt, /4nc x 3/4 Carriage 6 9 HLNSTACZI420 Nut, /4 nc Nylock 6 0 HTCHWZI386 Bolt 3/8 nc x Self Tapping 4 AWS0088 Rotary Screen Seal Opt 2 HSAZI38 Washer, 3/8 Flat 4 3 AWS0082 Clevis 2 4 HLNSTACZI23 /2 nc Lock Nut 4 AWS0230R AWS0230L Rotary Screen Assy.RH Rotary Screen Assy. LH Specify Application Ref. Part Number Description Qty. AWS0067 Fan Plate 2 AWS0068 Fan Housing, LH 3 AWS007 AWs0072 Impeller, Right Hand Impeller, Left Hand H7/8 Hub (Included with Impeller) 4 AWS0069 Fan Housing, RH 5 Bolt, 5/6nc x -/4 0 6 Nut, 5/6nc Nylock 2 7 AWS057 Lift Hook 8 AWS0065 Serial Number Plate 9 Bolt, 5/6nc x -/2 (Bolts for Hook) 0 Bolt, 3/8nc x Self Tapping Flange 2 2 Ref. Part Number Description Qty. Bolt, 3/8nc x -/4 2 2 AWS0203 AWS0203L 3 AWS0230R AWS0230L Actuator Mount, RH Actuator Mount LH Rotary Screen Assy, RH Rotary Screen Assy. LH 4 Throttle Control: See Page 7 5 AWS0037 Bearing, Fan Shaft 6206-2RSC3 2 6 AWS0036 Snap Ring, -/8 EXT. 7 AWS0035 Fan Shaft, 4 8 AWS0038 Fan Shaft Housing, 7.5 9 AWS0073 Key, 3/6X-/2 20 AWS0034 Key, /4X2 2 Bolt, ½ nc x ¾ 4 5 www.awsairreels.com -877-348-0066 6
Throttle Controls Frame Assembly Right Hand Fan Shown AWS026 Top Bracket AWS04 Throttle Plate 2 AWS023 Bolt, 0-32 Socket Head Cap 2 3 AWS0232 Nut, 0-32 SS Nyloc 2 4 AWS022 AWS024 Throttle Shaft, RH Electric Throttle Shaft, LH electric 5 AWS054 Bolt, Actuator 2 6 AWS0095 Actuator, Throttle Control 7 AWS0203 AWS0203L Right Hand Fan Shown Actuator Mount, RH Actuator Mount, LH 8 Bolt, 3/8ncX-/4 9 AWS07 Stud, M0-.50 0 AWS070 Spring Washer 4 Washer, 3/8 Flat 3 2 AWS072 Nut, M0-.50Flange Nyloc 2 AWS0045 Upper Shield Support 3 AWS0042 Spacer, ½ x 4-/4 4 AWS0047 Spacer, Lower Shield 5 AWS0306 Frame Support, Left 6 AWS0307 Frame Support, Right 7 AWS004 Frame Rail, Fan Side 8 AWS0040 Frame Rail, Drive Side 9 AWS084 AWS0084 Shield Assy,RH Shield Assy., LH Specify Color 0 AWS0039 U-Bolt, 3/8nc x 3 2 Bolt, 3/8nc x 8 2 Bolt, 3/8nc x 5-/2 3 Bolt, /2nc x 5-/2 4 Nut, 3/8nc Serrated Flange 5 Nut, /2nc Stover Lock 7 www.awsairreels.com -877-348-0066 8
Primary Drive Assembly AWS0020 Belt, 5VX630-4 2 AWS005 Bolt, 7/6ncX5 Tap 3 Flat Washer, 7/6 4 AWS006 Jam Nut, 7/6nc 5 AWS004 Spring, Extension 6 AWS007 Spacer, /2X 3-/2 7 AWS003 Idler Arm, Primary 2 8 Bolt, /2ncX5 2 9 Nut, /2nc Stover Lock 2 0 AWS008 Spacer, /2X-3/6 2 AWS002 Idler, HM Primary 2 Bolt, 3/8ncX 2 3 AWS052 Bushing, Bronze 2 4 Nut, 3/8nc Stover Lock 2 5 AWS02 Sheave, 5VX2.5-4 6 AWS0008 Bushing E -3/8 7 Lock Washer, ½ (w/6) 3 8 Bolt, /2ncX2-/2 Tap (w/6) 3 9 AWS0420 Bearing Flange, Greasable 4 20 AWS000 Bearing Flange, PF207 4 2 Nut, 3/8nc Flange 2 22 Bolt, 3/8ncX3/4 Carriage 2 23 AWS00 Key, 5/6 x 2 3 24 AWS002 Shaft, Secondary HM Right Hand Fan Shown 25 Bolt, /4ncX2 Tap (w/26) 3 26 AWS0022 Bushing, SD -3/8 27 AWS0024 Sheave, 5V5.50-4 28 AWS0003 Bearing, -3/8 w/ Collar 4 9 www.awsairreels.com -877-348-0066 0
Secondary Drive Assembly AWS00 Belt, 3VX670-3 2 AWS0030 Sheave, 3VX4.75-3 3 Bolt, /4ncX-/2, Tap (w/6) 3 4 Lock Washer ¼ (w/6) 3 5 AWS0034 Key, /4X-/4 6 AWS0033 Bushing SDS -/8 7 AWS005 Bolt, 7/6ncX5 Tap 8 Flat Washer, 7/6 9 AWS006 Jam Nut, 7/6 0 AWS004 Spring, Extension AWS007 Spacer, /2X 3-/2 2 AWS0459 Spacer, /2X 2 3 AWS03 Idler Arm 4 Bolt, 3/8ncX 2 5 AWS052 Bushing, Bronze 2 6 Nut, 3/8nc Stover Lock 2 7 AWS0024 Sheave, 5VX5.50-4 8 AWS0022 Bushing, SD -3/8 9 Lock Washer ¼ (w8) 3 20 Bolt, /4ncX2 Tap (w8) 3 2 Nut, 3/8nc Flange 6 22 AWS000 Bearing Flange, PF207 2 23 AWS0003 Bearing, -3/8 Wide Race w/ Collar 2 24 AWS0420 Bearing Flange, Greasable 2 25 Bolt, 3/8nc X3/4 Carriage 6 26 AWS0028 Bushing, SF -3/8 27 AWS0027 Sheave, 3VX4.0-3 28 Bolt, 3/8ncX2-/2 (w/26) 3 29 Lock Washer, 3/8 (w/26) 3 30 AWS002 Shaft, Secondary 3 AWS00 Key, 5/6X2 2 Right Hand Fan Shown 32 Nut, /2nc Stover Lock 33 Flat Washer, ½ A/R 34 AWS09 Idler, 8 35 Bolt, /2 nc x 8-/2 www.awsairreels.com -877-348-0066 2
Mounting and Drive Components View A: Universal Bearing Support 7 AWS0240 PTO Guard 8 AWS0250 Universal Bearing Support, Claas 9 AWS0003 Bearing, -3/8 Wide Race w/ Collar 20 AWS000 Bearing Flange PF207 2 AWS0420 Bearing Flange, Greasable 22 AWS0249 Universal Brace, Angle 23 3/8 nc x Carriage Bolt 3 24 3/8 nc Serrated Flange Nut 8 25 3/8 nc Flat Washers 5 26 3/8 nc x Bolt 2 A Blower Mounting Components Right Hand Fan Shown. Left Hand Fan has splined output on shaft to couple to factory PTO shaft. AWS0306 AWS0307 Frame Support, LH Frame Support, RH 2 AWS064 Top Link Bracket 3 AWS043 Top Link, 4 AWS059 Universal Bracket Channel, Claas 5 ½ nc x Hex Bolt 6 6 ½ nc Stover Lock Nut 6 7 3/8 nc x Flange Hex Self Tap 8 8 3/8 x Hex Bolt 0 9 3/8 nc Flange Hex Nut 0 0 AWS0508 AWS0592 Shaft, 48, RH Fan Shaft, Claas 200DD, LH Fan AWS0457 PTO Shaft Assy. 2sp /38 rb 2 AWS045 AWS0453 AWS0545 PTO Yoke 2spQR PTO Yoke -3/8rb W/Pin PTO Crss Bearing 3 AWSW00 Key, 5/6 x 2 4 AWS05 Sub AWS0826 Tie Chain Assembly PTO Strap 5 Bolt, 5/6 x 2-3/4 6 5/6 nc Lock Nut 3 www.awsairreels.com -877-348-0066 4
Manifold Components Note: Manifold Balancer located /3 from inlet end of manifold. AWS074 Manifold, 0.072Wall AR 2 AWS06 Nozzle Gasket AR 3 Nut, /4nc Nyloc AR 4 AWS063 U-Bolt,/4nc X 8 SS AR 5 AWS0760 Nozzle Saddle AR 6 AWS0762 Nozzle Tube, 42 AR 7 AWS0086 Hose Clamp, 8.75 2 8 AWS0085 Hose Clamp, 8.25 2 9 AWS009 Elbow, 8 x 90 0 AWS0087 Transition Tube, 40 AWS0064 Decal, Transition Tube 2 AWS053 Saddle, With Stud 3 AWS0090 Support, Transition Tube -205 use AWS077 Nozzle, 42 One Piece 205- use AWS0767 Nozzle Assy, 42 Two Piece 35 Models use heavy wall pipe and Cable Kit. See pg. 20 4 Flat Washer ½ 5 Nut, /2nc Stover Lock 6 AWS05 Tie Chain Assembly OPT 7 AWS040 Flex Hose, 8 x 60 8 Lock Sleeve Assembly: See Pages 7-8 9 End Cap Assembly: See Pages 7-8 20 AWS0202 Manifold Balancer 2 Set Screw, M8-0 2 22 See Center Pivot Assy 5 www.awsairreels.com -877-348-0066 6
Manifold Components Note: AWS0202 Manifold Balancer placed /3 way down manifold from blower. 6 AWS0762 Nozzle Tube, 42 AR 7 AWS0086 Hose Clamp, 8.75 6 8 AWS0085 Hose Clamp, 8.25 2 9 AWS009 Elbow, 8 x 90 0 AWS0087 Transition Tube, 40 AWS0064 Decal, Transition Tube 2 AWS053 Saddle, With Stud 2 3 AWS0090 Support, Transition Tube 4 Flat Washer ½ -205 use AWS077 Nozzle, 42 One Piece 205- use AWS0767 Nozzle Assy, 42 Two Piece 5 Nut, /2nc Stover Lock 6 AWS05 Tie Chain Assembly OPT 7 AWS040 Flex Hose, 8 x 60 8 AWS060 Connector Pipe 2 AWS074 Manifold, 0.072Wall/ft AR 2 AWS06 Nozzle Gasket AR 3 AWS077 Nozzle, 42 AR 4 AWS063 U-Bolt,/4nc X 8 SS AR 5 AWS0760 Nozzle Saddle AR 9 AWS0763 Rear Tube, 45 Black 20 AWS059 Rear Tube Support, Claas DD 2 2 Set Screw m8-0, ss 22 AWS044 Elbow, 45x8 23 Nut /2 nc Flange 2 24 Lock Sleeve Assembly: See Pages 23-24 25 Centre Pivot Assembly, See Pages 25-28 5 www.awsairreels.com -877-348-0066 6
Lock Sleeve Components New End Cap Style, After 204 AWS002 Manifold Arm 2 2 AWS0092 Lock Sleeve 3 AWS06 Bolt, 3/8ncX 5-/2, gr8 2 4 Flat Washer, 3/8 2 5 AWS023 Saddle Clamp 2 6 Nut 3/8nc, Stover Lock 2 7 AWS052 Bushing, Bronze 8 Bolt, 3/8ncX 28 AWS009 Elbow 90x8 29 AWS0086 Hose Clamp, 8.75 Lock Sleeve Components 7 www.awsairreels.com -877-348-0066 8
Centre Pivot Assembly, Pre-205 Models AWS0598 CP Tube, B 2 AWS0603 CP Rear Link 3 AWS060 CP Lower Control Arm 4 AWS0602 CP Front Link 5 AWS052 Bushing, Bronze 4 6 AWS0636 Rubber Coupler 7 AWS0546 Actuator, LA23 8 AWS0086 Hose Clamp, 8.75 2 9 AWS0545 Manifold Tilt Indicator 0 AWS059 Spacer, Actuator Bolt 2 AWS054 Bolt, Actuator Mount, 3/8 x -/2 2 AWS0604 CP Clamp 2 3 AWS0605 CP Upper Link 2 4 AWS0669 Decal, Manifold Tilt 5 3/8 nc Nylon Lock Nut 0 6 3/8 Flat Washer 0 7 /2 nc Nylon Lock Nut 4 8 /4 nc x 3/4 Thread Cut Hex SS 9 5/32 x Cotter Pin 2 20 /2 nc x 2-3/4 Bolt 4 2 3/8 nc x 2-/2 Bolt 5 22 3/8 nc x -/4 Bolt 4 23 /4 Toothed Lock Washer 9 www.awsairreels.com -877-348-0066 20
Centre Pivot Assembly, Post-205 Models AWS077 Centre Pivot Base 2 AWS0772 Centre Pivot Front Link 3 AWS0773 Centre Pivot Cradle 4 AWS052 Shoulder Bushing 6 5 AWS0776 Spacer, 7/6 x.5 6 AWS0546 Actuator, LA23 7 AWS0774 Centre Pivot Upper Link 2 8 AWS0604 CP Clamp 2 9 AWS0636 Rubber Coupler 0 AWS0085 Hose Clamp. 8.25" 2 Bolt, ½ nc x 2-/2 2 Bolt, ½ x3-/2 3 Bolt, 3/8 nc X 3-/4 4 Bolt, 3/8 nc x -/2 5 Bolt, 3/8 nc X2-/2 6 3/8 Flat Washer 3 7 Bolt, 3/8 nc x -/4 2 8 3/8 nc Stover Lock Nut 8 9 ½ nc Stover Lock Nut 2 20 Bolt, 3/8 nc X 2-3/4 4 2 5/32 x Cotter Pin 2 22 Bolt, 3/8 x-/2 23 Bolt,/4 nc X ¾ 24 AWS0775 Manifold Tilt Indicator 25 AWS0669 Decal, Manifold Tilt 2 www.awsairreels.com -877-348-0066 22
Mounting Components AWS062 Lexion Centre Mount Arm 2 AWS0443 Height Adjust Link 4 2 3 /2 nc Flange Nut 4 /2 nc x 3 Bolt 2 5 /2 Flat Washer 6 AWS0608 Lexion Link Base 7 /2 nc x 2-/2 Bolt 8 /2 nc Stover Lock Nut 4 9 3/8 nc x Bolt 0 M0 x.5 x 70 Bolt Centre Pivot Mount AM-M0-N Nut Mount Arm, Left Shown AWS0533 AWS0524 Claas Mount Arm Bracket, Left Claas Mount Arm Bracket, Right 2 Bolt, 3/8 x 3 Top Lock Nut, /2 5 4 Bolt, /2 x 2-/2 5 AWS0399 Mount Arm Tube 6 /4 x 3/4 Thread Cut Type F 2 7 AWS0359 JD Mount Arm Slide 8 Bolt, M0 x 75 Hex 9 Nylon Lock Nut, M0-.5 0 Bolt, /2 x 2-3/4 2 Bolt, /2 x 3 2 2 AWS0398 Spacer, /2x-7/8 2 23 www.awsairreels.com -877-348-0066 24
Electrical Controls Dual Switch Controls Item # Part # Description Qty Header Harness AWS0422 Switch Box Assy. Specify Application, Includes Items -9 2 HDTHE2ZI882 Screw, Self Drilling 8-8x3/4 2 3 HNYGR56346 Grommet 4 AWS0264 Cable Tie, 5 5 5 AWS0402 Female Spade Terminal, 4g 2 6 AWS0098 Connector Housing, WP Male x2 2 7 AWS0320 Connector Housing, WP Male x4 8 AWS0348 Terminal, WP Female 4 9 AWS0349 Terminal Seal, WP Grey 4 Actuators See applicable parts page for reference AWS0095 Actuator, Fan Control LA2 AWS09 Actuator, Manifold Tilt LA30, All Pre202, Single Manifold 202-204 AWS0546 Actuator, Manifold Tilt LA23, All post 205, Split Manifold 202-204 Single Switch Controls Item # Part # Description Qty 6 AWS0385 Switch, DPDT Crossover 7 Power Lead, Specify Application 8 AWS0066 Decal, Switch Bracket 9 AWS0386 Switch Bracket 20 AWS0099 Combine Harness, Single 0 AWS0097 Connector Housing, WP Female x2 AWS032 Connector Housing, WP Female x4 2 AWS0349 Terminal, WP Male 2 3 AWS0403 Wire, 6-2 per ft AR 4 AWS000 AWS00 AWS0580 El. Harness Assy, 33ft El. Harness, Twin Fan 2+ El. Harness Assy, 2 5 AWS0263 Cable Clip, 3/6 Hole AR 25 www.awsairreels.com -877-348-0066 26