SG2000 Product Manual Fixed Glazed Units Top Hung Windows Side Hung Windows
SG PRODUCT RANGE The Structural Glazing range comprises of three core products: THE SG2000 ECO VENT THE SG2000-101/2 FIXED LIGHT UNIT THE SG2000-111 FIXED LIGHT UNIT This range offers a solution to most of your silicone glazing requirements and, our frames will give up to 14% improvement in thermal transmission when compared to standard capped framing. Our Eco Vents and fixed lights use silicone glazing units. Eco Vents and fixed lights can be incorporated into most curtain walls and punched hole designs as well as contract specific bespoke designs. THE SG2000 ECO VENT Fully tested and achieving in excess of the requirements of BS6375 part 1 2004. Compliant with CEN standards, bomb blast tested and with excellent thermal performance. THE SG2000-101/2 FIXED GLAZING UNIT An internally fixed glazing unit for very large sizes, which compliments the SG2000 ECO VENT. Bomb blast tested and with excellent thermal performance. THE SG2000-111 FIXED GLAZING UNIT An externally clamped fixed glazing unit that compliments the SG2000 ECO VENT with matching thermal performance. THE SG2000 ECO VENT Main benefits Concealed multi point locking to all 4 sides when required Operation by single non-locking, locking, fireman s axe handle, or by automatic openers Can have second structural bond to internal pane, for high security or blast applications Mechanically crimped and cleated corners Polyamide thermal breaks E.P.D.M triple weather seals Powder coat, anodised and dual colour options Available in top hung, side hung, bottom hung and, shortly, in parallel opening formats Designed for stepped edge D.G. Units, which allows bonds to both panes when required Stepped edges can have ceramic fritted borders, or we can silicone opacify in house Designed for 28mm glass units as standard but capable of accepting other thickness s Fits most curtain wall systems and punched hole applications Larger sizes available up to 2400mm wide x 2500mm high, subject to a maximum glass weight of 180kgs, in both top hung and bottom hung applications Side hung available up to 2100mm high x 850mm wide, subject to a maximum glass weight of 55kgs For other sizes or for specific parallel hinge applications please email us: info@structuralglazingltd.co.uk SG2000 Product Manual
/ SG2000 PRODUCT MANUAL CONTENTS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 SECTION 7 SECTION 8 PROFILES GASKETS FITTINGS TYPICAL APPLICATIONS MAXIMUM GLASS SIZES THERMAL PERFORMANCE TESTING COMPANY DETAILS
/ SG2000 PRODUCT MANUAL SECTION 1 PROFILES SGS101/102 FIXED FRAME SGS103/110 FLUSH VENT SGS103/114 CAPPED VENT SGS112/113 SASH SGS115/120 LINK BARS SGS111 LIGHTWEIGHT FIXED FRAME SGS120 TOGGLES SGS106 CLEAT SGS116 HIGH MOVEMENT FRAME PROFILES SUPERIOR QUALITY / All profiles are extruded in 6063 alloy / Profiles are tempered and age hardened to T6 standard / Mill finish faces are suitable for both PPC and anodising / Thermal breaks are in polyamide For further information email: info@structuralglazingltd.co.uk Aluminium Extrusions
VENT OUTER FRAMES SGS103/SGS110 COMBINATION 18 2 37 55,5 24,5 107,5 SGS103/SGS114 COMBINATION 16,5 35,5 55,5 28 SECTION NUMBER ONE PAGE NUMBER 001 DATE
VENT MOVING FRAME 85,5 63,5 50 28 25 20 3 18 20 15 SGS112/SGS113 COMBINATION 19,4 19,5 4,5 14 2,4 14,5 5,8 SGS120 LINK BAR SGS115 LINK BAR 73 14 4mm thick aluminium SGS121 TOGGLE SECTION NUMBER ONE PAGE NUMBER 002 DATE
FIXED GLAZING PROFILES 41 2 19 2 11,5 8,5 24 8,5 SGS101 CLIP BEAD 61,5 32 18 14 SGS102 FLUSH GLAZING FRAME 20 SGS111 CLAMPED FIXED FRAME SECTION NUMBER ONE PAGE NUMBER 003 DATE
6,5 9,5 37 50 90 50 SGS106 CLEAT (COMMON TO ALL) 19 SGS116 CLAMPED FIXED FRAME FOR AREAS WITH HIGH DEFLECTION LEVELS SECTION NUMBER ONE PAGE NUMBER 004 DATE
/ SG2000 PRODUCT MANUAL SECTION 2 GASKETS SGS201 EXTERNAL FLIPPER SEAL SGS202 CENTRE WEATHERSEAL SGS203 INTERNAL WEATHERSEAL SGS204 ROOF VENT WEATHERSEAL EPDM Gaskets UNIQUELY EQUIPPED / Easy to use / Excellent seals / Excellent ageing properties / Excellent resistance to solvents For further information email: info@structuralglazingltd.co.uk Gaskets
SGS201 EXTERNAL FLIPPER SEAL SGS202 CENTRE WEATHERSEAL SGS203 INTERNAL WEATHERSEAL SGS204 ROOF VENT WEATHERSEAL SECTION NUMBER TWO PAGE NUMBER 001 DATE
/ SG2000 PRODUCT MANUAL SECTION 3 FITTINGS STAY KITS FITTINGS PERFORMANCE AND LONG LIFE All our vents have been designed and tested using Securistyle stays, for maximum performance and long life. For further information email: info@structuralglazingltd.co.uk Fittings
SGS-T10 HINGE TOP HUNG LENGTH 262mm MAX VENT WEIGHT 40kg MAX VENT HEIGHT 640mm MIN VENT HEIGHT 267mm MAX OPENING ANGLE 50 degrees Note when using this hinge the outer glass size must be reduced by 3mm to enable the hinge to fully open SGS-T12 HINGE TOP HUNG LENGTH 313mm MAX VENT WEIGHT 50kg MAX VENT HEIGHT 800mm MIN VENT HEIGHT 635mm MAX OPENING ANGLE 50 degrees SGS-T16 HINGE TOP HUNG LENGTH 415mm MAX VENT WEIGHT 65kg MAX VENT HEIGHT 1100mm MIN VENT HEIGHT 787mm MAX OPENING ANGLE 50 degrees SGS-TH16 HINGE* TOP HUNG LENGTH 415mm MAX VENT WEIGHT 100kg MAX VENT HEIGHT 1100mm MIN VENT HEIGHT 600mm MAX OPENING ANGLE 30 degrees *Vents over 100kg must be fitted with SGS-S7280 cam adjustment devices which are optional on lighter vents SGS-T22 HINGE* TOP HUNG LENGTH 567mm MAX VENT WEIGHT 100kg MAX VENT HEIGHT 1500mm MIN VENT HEIGHT 1090mm MAX OPENING ANGLE 45 degrees *Vents over 100kg must be fitted with SGS-S7280 cam adjustment devices which are optional on lighter vents SGS-T22W HINGE* TOP HUNG LENGTH 567mm MAX VENT WEIGHT 100kg MAX VENT HEIGHT 2000mm MIN VENT HEIGHT 1500mm MAX OPENING ANGLE 20 degrees *Vents over 100kg must be fitted with SGS-S7280 cam adjustment devices which are optional on lighter vents SGS-T26 HINGE* TOP HUNG LENGTH 680mm MAX VENT WEIGHT 180kg MAX VENT HEIGHT 2500mm MIN VENT HEIGHT 2000mm MAX OPENING ANGLE 20 degrees *Vents over 100kg must be fitted with SGS-S7280 cam adjustment devices which are optional on lighter vents SGS-T10 HINGE SIDE HUNG LENGTH 262mm MAX VENT WEIGHT 38kg MAX VENT HEIGHT 660mm MIN VENT HEIGHT 300mm MAX OPENING ANGLE 85 degrees SGS-T16 HINGE SIDE HUNG LENGTH 415mm MAX VENT WEIGHT 55kg MAX VENT HEIGHT 838mm MIN VENT WIDTH 450mm MAX OPENING ANGLE 60 degrees SECTION NUMBER THREE PAGE NUMBER 001 DATE
FITTING KITS HANDLE NOT INCLUDED H WIDTH WIDTH WIDTH 400mm 1200mm 1800mm TO TO TO 1200mm 1800mm 2400mm W HEIGHT 400mm TO 1200mm SGS FK001 SGS FK002 SGS FK003 HEIGHT 1200mm TO 1800mm SGS FK004 SGS FK005 SGS FK006 HEIGHT 1800mm TO 2400mm SGS FK007 SGS FK008 SGS FK009 O/H (OVERALL WIDTH) W = (O/W-132) H = (O/H-132) O/H (OVERALL HEIGHT) SECTION NUMBER THREE PAGE NUMBER 002 DATE
FITTING KITS HANDLE NOT INCLUDED W HEIGHT 400mm TO 1200mm HEIGHT 1200mm TO 1800mm HEIGHT 1800mm TO 2400mm O/H (OVERALL WIDTH) W = (O/W-129) H = (O/H-129) O/H (OVERALL HEIGHT) H WIDTH WIDTH WIDTH 400mm 1200mm 1800mm TO TO TO 1200mm 1800mm 2400mm SGS FK001 SGS FK002 SGS FK003 SGS FK004 SGS FK005 SGS FK006 SGS FK007 SGS FK008 SGS FK009 SECTION NUMBER THREE PAGE NUMBER 003 DATE
/ SG2000 PRODUCT MANUAL SECTION 4 TYPICAL APPLICATIONS TYPICAL APPLICATIONS THE LARGEST SPECIALIST SILICONE BONDING COMPANY IN THE UK Atlantic Quay in Glasgow, and Newcastle Library show typical applications for structurally glazed products. For further information email: info@structuralglazingltd.co.uk Newcastle Library Atlantic Quay, Glasgow Applications
SGS101/102 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL REYNAER CURTAIN WALL MULLION SECTION NUMBER FOUR PAGE NUMBER 001 DATE
SGS111 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL REYNAER CURTAIN WALL MULLION SECTION NUMBER FOUR PAGE NUMBER 002 DATE
SGS101/102 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL KAWNEER CURTAIN WALL MULLION SECTION NUMBER FOUR PAGE NUMBER 003 DATE
SGS111 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL KAWNEER CURTAIN WALL MULLION SECTION NUMBER FOUR PAGE NUMBER 004 DATE
SGS111 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL TECHNAL CURTAIN WALL MULLION SECTION NUMBER FOUR PAGE NUMBER 005 DATE
SGS101/102 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL TECHNAL CURTAIN WALL MULLION SECTION NUMBER FOUR PAGE NUMBER 006 DATE
SGS111 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL SCHUCO CURTAIN WALL MULLION SECTION NUMBER FOUR PAGE NUMBER 007 DATE
SGS101/102 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL SCHUCO CURTAIN WALL MULLION SECTION NUMBER FOUR PAGE NUMBER 008 DATE
SGS101/102 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON AN ALUMINIUM, STEEL OR TIMBER MULLION SECTION NUMBER FOUR PAGE NUMBER 009 DATE
SGS103/114 VENT OUTER FRAME GLAZED INTO A TYPICAL CURTAIN WALL MULLION SGS103/114 VENT OUTER FRAME GLAZED INTO A TYPICAL CURTAIN WALL MULLION SECTION NUMBER FOUR PAGE NUMBER 010 email: SG info@structuralglazingltd.co.uk HOUSE, STAFFORD PARK 16 web: www.structuralglazingltd.co.uk SECTION NUMBER FOUR DATE TELFORD TF3 3BS PAGE NUMBER 013 TEL 01952 209820 FAX 01952 210455 www.structuralglazingltd.co.uk DATE e-mail info@structuralglazingltd.co.uk
/ SG2000 PRODUCT MANUAL SECTION 5 MAXIMUM GLASS SIZES SGS111 FIXED LIGHT CARRIER FRAME Size limitations overleaf SGS101/102 FIXED LIGHT CARRIER FRAMES Owing to the large glazing platform on this carrier, nearly all windloads and glass weights up to 5000 mm x 2000 mm are acceptable. Ask for a calculation for your special requirements. MAXIMUM GLASS SIZES SG2000 GLAZING FRAMES The table overleaf has been prepared by Dow Corning, to show the size limitations, which apply to SGS111 when used with Dow Corning 993 structural silicone. For further information email: info@structuralglazingltd.co.uk SG2000 ECO VENT Top or bottom hung up to 2400mm x 2500mm or 180kg of glass Side hung up to 850mm x 2100mm or 55 kg of glass Maximum Glass Sizes
MAXIMUM GLASS SIZES FIXED LIGHT FRAME SGS111 Silicone Joint Dimension is 14mm x 6mm depth (based on Dow Corning 993) GLASS THICKNESS 6mm & 6mm Glass Length 1000 Pascales 1500 Pascales 2000 Pascales 1000mm 4000mm 4000mm 4000mm 1500mm 4000mm 2500mm 1700mm 2000mm 2400mm 1700mm 1300mm 2500mm 1900mm 1500mm 1200mm 3000mm 1700mm 1400mm 1200mm GLASS THICKNESS 8mm & 8mm Glass Length 1000 Pascales 1500 Pascales 2000 Pascales 1000mm 4000mm 4000mm 4000mm 1500mm 4000mm 4000mm 4000mm 2000mm 4000mm 2700mm 1900mm 2500mm 3200mm 2100mm 1600mm 3000mm 2600mm 1900mm 1500mm GLASS THICKNESS 10mm & 10mm Glass Length 1000 Pascales 1500 Pascales 2000 Pascales 1000mm 4000mm 4000mm 4000mm 1500mm 4000mm 4000mm 4000mm 2000mm 4000mm 4000mm 1900mm 2500mm 4000mm 2900mm 1900mm 3000mm 3700mm 2400mm 1900mm
/ SG2000 PRODUCT MANUAL SECTION 6 THERMAL PERFORMANCE TYPICAL CAPPED CURTAIN WALL WITH CALCULATIONS THERMAL PERFORMANCE CONTINUED SUCCESS Our calculations show that SG2000 frames used with structural silicone and high performance silicone sealed IG units will comfortably out-perform a capped curtain wall equivalent. Some samples figures are given overleaf. For further information email: info@structuralglazingltd.co.uk Thermal Performance
TYPICAL CAPPED CURTAIN WALL WITH THERMALLY BROKEN TOP HUNG WINDOWS 8800 7000 TOTAL AREA 8.8 x 7 = 61.6 SQ/M GLASS AREA 51.0352 SQ/M @ 1.1 = 56.14 VENT AND C/W 6.5448 SQ/M @ 5.0 = 32.72 C/WALL FRAME 4.02 SQ/M @ 8.0 = 32.16 TOTAL U = 121.02 AVERAGE DIVIDE BY 61.6 SQ/M AVERAGE U VALUE = 1.96 SECTION NUMBER SIX PAGE NUMBER 001 DATE
TYPICAL ELEVATION WITH SILICONE GLAZED FIXED LIGHTS AND VENTS TOTAL AREA 8.8 x 7 = 61.6 SQ/M GLASS AREA 50.819 SQ/M @ 1.1 = 55.901 VENT 4.357 SQ/M @ 2.378 = 10.361 FIXED FRAME 5.263 SQ/M @ 1.367 = 7.158 PERIMETER 1.161 SQ/M @ 1.367 =1.587 EDGE EFFECT FIXED 125.304 M X 0.149 = 18.670 EDGE EFFECT VENT 52.191 M X 0.342 = 17.849 TOTAL U = 111.526 AVERAGE DIVIDE BY 61.6 SQ/M AVERAGE U VALUE = 1.81 SECTION NUMBER SIX PAGE NUMBER 002 DATE
TYPICAL CAPPED CURTAIN WALL ALL FIXED GLAZING 8800 7000 TOTAL AREA 8.8 x 7 = 61.6 SQ/M GLASS AREA 56.28 SQ/M @ 1.1 = 61.908 C/WALL FRAME 5.32 SQ/M @ 8.0 = 42.56 TOTAL U = 104.468 AVERAGE DIVIDE BY 61.6 SQ/M AVERAGE U VALUE = 1.70 SECTION NUMBER SIX PAGE NUMBER 003 DATE
TYPICAL ELEVATION ALL FIXED SILICONE GLAZING TOTAL AREA 8.8 x 7 = 61.6 SQ/M GLASS AREA 53.291 SQ/M @ 1.1 = 58.620 FIXED FRAME 7.268 SQ/M @ 1.367 = 9.935 PERIMETER 1.041 SQ/M @ 1.367 = 1.423 EDGE EFFECT FIXED 173.40 M x 0.149 = 25.783 TOTAL U = 95.761 AVERAGE DIVIDE BY 61.6 SQ/M AVERAGE U VALUE = 1.55 SECTION NUMBER SIX PAGE NUMBER 004 DATE
/ SG2000 PRODUCT MANUAL SECTION 7 TESTING WE CAN SUPPLY PDF DOCUMENTS GIVING THE LATEST TEST REPORTS AND RESULTS; 1997: SG2000 Vent Plus SG101/102 Fixed Lights: Blast tested to establish calibration for the (then) forthcoming CEN standard. This shows clearly the high level of blast resistance of both SG2000 and structural silicone. Fully documented independent report with load graphs and pictures. TESTING FIT FOR PURPOSE Since first designed in 1993, the various SG2000 components have been regularly tested to the relevant standards. For further information email: info@structuralglazingltd.co.uk 2009: SG2000 Eco Vent to BS6375 Part 1 2004: (Thus automatically gaining the relevant CEN standard) After first passing the test at the BS level of 600 Pascals, the test was continued, and the report confirms the equally successful test of the same vent to 1000 Pascals. Fully documented report, with pictures, by Wintech, an independent certified test house. Testing
www.structuralglazingltd.co.uk SG House Stafford Park 16 Telford Shropshire TF3 3BS Tel: +44 (0)1952 209820 Fax: +44 (0)1952 210455 email: info@structuralglazingltd.co.uk web: www.structuralglazingltd.co.uk Designed and produced by Velocity Design Ltd info@velocitydesign.co.uk Silicone Suppliers Dow Corning / Tremco / Sika Tape Suppliers Tremco Illbruck Ltd (Alfas) / ST Gobain (Norton) Systems Fabricated Schuco / Kawneer / Technal / Reynaers Metal Technology / SG2000