136 SYSTEMS FOR VEHICLE TESTING SYSTEMS REV M KIT AND REV A KIT
Extraction kits for testing centres for cars, light commercial vehicles and heavy vehicles with manual or automatic return system Equipments 137
EXTRACTION KITS FOR VEHICLE TESTING CENTRES VERSIONS AVAILABLE IN ALL DIAMETERS FOR ALL APPLICATIONS ø 75 REV-KIT M DUCT WITH MANUAL RETURN SYSTEM ø 100 ø 100 REV-KIT A DUCT WITH AUTOMATIC RETURN SYSTEM ø 125 ø 150 ø 150 138
Equipments REV-KIT M REV-KIT A APPLICATIONS The system is specifically designed for the extraction of the exhaust gas from moving vehicles during the various stages of the vehicle test envisaged by EEC regulations concerning road safety and the environment. Installed on a ceiling or wall, in the lengths required for various different vehicle testing lines, this system allows extraction of exhaust gas by connecting a special rubber intake directly to the vehicle exhaust pipe. The extraction unit, equipped with a fixing clamp on the vehicle exhaust adaptor, is caused to travel along the entire length of the extraction system to provide localised removal of exhaust gas. At the end of the line, a mechanical release device automatically detaches the hose adapted to release the vehicle from the system. In the REV M version the operator manually returns the slide bearing to the start of the line, where it remains at the disposal of the next vehicle, while in version REV A a specific recovery system with a steel cable serves to return the slide bearing automatically to the start of the line so that the intake can be connected to the next vehicle. Version REV A uses inverter technology to adjust the return speed of the slide bearing, which is set during the system testing phase, in accordance with the length of the line. For control and supervision of all the functions (especially safety functions), version REV A is equipped as standard with both a pendant panel and a remote control handset. CONSTRUCTION FEATURES The CEA duct track is made entirely of aluminium alloy to guarantee properties of low weight and resistance to the chemical components contained in exhaust gas. The duct cover supported by preassembled brackets in powder coated carbon steel allows the creation of very long suction lines resistant to torsional loads. The system envisages the use of a double die cast profile in Anticorodal aluminium alloy specifically designed to allow fast and easy sliding movements of hose reels and slide bearings for connection to TGA rubber hoses. The perfect internal vacuum seal required by high pressure hose reels for exhaust gas extraction is assured by a special EPDM rubber lip seal made with a fin profile and designed to provide durable resistance to aggressive exhaust gas components, heat, aging and abrasion. Ceiling or wall mounting procedures are greatly simplified by the use of our range of telescopic brackets, which can be used for installation also at significant heights and for ensuring perfect alignment of the extraction duct. 139
DUCT SYSTEMS FOR VEHICLE TEST CENTRES REV-KIT M The system is specifically designed for the extraction of the exhaust gas from moving vehicles during the various stages of the vehicle test envisaged by EEC regulations concerning road safety and the environment. Installed on a ceiling or wall, in the lengths required for various different vehicle testing lines, this system allows extraction of exhaust gas by connecting a special rubber intake directly to the vehicle exhaust pipe. The extraction unit, equipped with a fixing clamp on the vehicle exhaust adaptor, is caused to travel along the entire length of the extraction system to provide localised removal of exhaust gas. At the end of the line a mechanical release device automatically frees the vehicle, in the REV M version the operator manually returns the slide bearing to the start of the line, where it will be available for the next use. REV-KIT M WITHOUT EXTRACTOR FAN DIMENSIONS MAX. RECOMMENDED AIRFLOW CAPACITY PRESSURE DROP TOT. WEIGHT A x b x L mm m 3 /h Pa Kg CA 22/2 220 x 200 x 2000 3000 40 22.5 CA 22/4 220 x 200 x 4000 3000 70 45 CA 24/2 220 x 400 x 2000 6000 30 28.5 CA 24/4 220 x 400 x 4000 6000 55 75 The internal air velocity in the duct is calculated at approximately 20 m/sec. We recommend this value for the maximum air velocity to facilitate free sliding of the slide bearings and correct expulsion of exhaust gas. The data are guaranteed also for different lengths of TGA hose. The quoted performance data were measured using suitable instruments in our laboratories. airflow capacity and available pressure: these values are referred to the use of extractor fans coupled directly to the duct in standard working conditions; expulsion lines: expulsion lines must be created using rigid ducting avoiding cross-section reductions, cross-section changes, bends and branches and with extended length noise level: noise data were measured in free-field conditions in indoor installations. In low noise impact surroundings the use of silencers is recommended. 140
PRECONFIGURED KITS WITH SINGLE SUCTION, AVAILABLE WITH VA SERIES ALUMINIUM EXTRACTOR FAN Equipments A C A LIST OF MAIN COMPONENTS IN PRECONFIGURED KIT Aluminium duct track F B B C Single slide bearing for TGA hose Balancer pulley complete with bracket for slide bearing and band D TGA rubber hose L = 7.5 m D E BGN rubber intake F VA extractor fan E REV-KIT M DUCT SELECTION TABLE WITH INDICATION OF DIAMETERS FOR EXPULSION EXTRACTOR FAN FR EXTRACTOR FAN OUTLET CONNECTION RR DUCT OUTLET DIAMETER Ø mm KW / HP Ø mm Ø mm REV-KIT M Ø 075 REV-KIT M Ø 100 VA 30 Kw / HP 0.55 / 0.75 Ø 100/120 Ø 120 REV-KIT M Ø 150 VA 35 Kw / HP 1.1/ 1.5 Ø 130/180 Ø 180 N.B: all fittings and ducts feature a reinforced rim (RR) for fixing with collar. The outlet connection is equipped with flange (F) on the extractor fan fixing side and reinforced rim (R) on the other side. 141
PRECONFIGURED KITS WITH SINGLE SUCTION, AVAILABLE WITH VA SERIES ALUMINIUM EXTRACTOR FAN KIT-REV M Ø 75 KIT supplied pre-assembled and packed consisting of CA 22 220 x 200 duct, VA 30 0.55 kw 400 V 2-phase 50-60 Hz B5 extractor fan, single slide bearing with MANUAL return, TGA rubber hosing and rubber intake with automatic release system. Excluding wall and ceiling brackets. REV M 8/75 REV COMPLETE TEST KIT WITH MANUAL RETURN AND TGA L = 8000 mm Ø 75 mm RUBBER HOSING REV M 12/75 REV COMPLETE TEST KIT WITH MANUAL RETURN AND TGA L = 12000 mm Ø 75 mm RUBBER HOSING REV M 16/75 REV COMPLETE TEST KIT WITH MANUAL RETURN AND TGA L = 16000 mm Ø 75 mm RUBBER HOSING KIT-REV M Ø 100 KIT supplied pre-assembled and packed consisting of CA 22 220 x 200 duct, VA 30 0.55 kw 400 V 2-phase 50-60 Hz B5 extractor fan, single slide bearing with MANUAL return, TGA rubber hosing and rubber intake with automatic release system. Excluding wall and ceiling brackets. REV M 8/100 REV COMPLETE TEST KIT WITH MANUAL RETURN AND TGA L = 8000 mm Ø 100 mm RUBBER HOSING REV M 12/100 REV COMPLETE TEST KIT WITH MANUAL RETURN AND TGA L = 12000 mm Ø 100 mm RUBBER HOSING REV M 16/100 REV COMPLETE TEST KIT WITH MANUAL RETURN AND TGA L = 16OOO mm Ø 100 mm RUBBER HOSING 142
PRECONFIGURED KITS WITH SINGLE SUCTION, AVAILABLE WITH VA SERIES ALUMINIUM EXTRACTOR FAN Equipments KIT-REV M Ø 150 KIT supplied pre-assembled and packed consisting of CA 22 220 x 200 duct, VA 35 1.1 kw 400 V 2-phase 50-60 Hz B5 extractor fan, single slide bearing with MANUAL return, TGA rubber hosing and rubber intake with automatic release system. Excluding wall and ceiling brackets. REV M 16/150 REV COMPLETE TEST KIT WITH MANUAL RETURN AND TGA L = 16000 mm Ø 150 mm RUBBER HOSING REV M 20/150 REV COMPLETE TEST KIT WITH MANUAL RETURN AND TGA L = 20000 mm Ø 150 mm RUBBER HOSING REV M 24/150 REV COMPLETE TEST KIT WITH MANUAL RETURN AND TGA L = 24000 mm Ø 150 mm RUBBER HOSING 143
WALL- AND CEILING-MOUNTED SYSTEMS WITH AUTOMATIC RETURN REV-KIT A The system is specifically designed for the extraction of the exhaust gas from moving vehicles during the various stages of the vehicle test envisaged by EEC regulations concerning road safety and the environment. Installed on a ceiling or wall, in the lengths required for various different vehicle testing lines, this system allows extraction of exhaust gas by connecting a special rubber intake directly to the vehicle exhaust pipe. The extraction unit, equipped with a fixing clamp on the vehicle exhaust adaptor, is caused to travel along the entire length of the extraction system to provide localised removal of exhaust gas. At the end of the line a mechanical release device automatically frees the vehicle; in the REV A version a specific recovery system with a steel cable automatically returns the slide bearing to the start of the line, where it remains at the disposal of the next vehicle. Version REV A uses inverter technology to adjust the return speed of the slide bearing, which is set during the system testing phase, in accordance with the length of the line. For control and supervision of all the functions (especially safety functions), version REV A is equipped as standard with both a pendant panel and a remote control handset. REV-KIT A WITHOUT EXTRACTOR FAN DIMENSIONS MAX. RECOMMENDED AIRFLOW CAPACITY PRESSURE DROP TOT. WEIGHT A x b x L mm m 3 /h Pa Kg CA 22/2 220 x 200 x 2000 3000 40 22.5 CA 22/4 220 x 200 x 4000 3000 70 45 CA 24/2 220 x 400 x 2000 6000 30 28.5 CA 24/4 220 x 400 x 4000 6000 55 75 The internal air velocity in the duct is calculated at approximately 20 m/sec. We recommend this value for the maximum air velocity to facilitate free sliding of the slide bearings and correct expulsion of exhaust gas. The data are guaranteed also for different lengths of TGA hose. The quoted performance data were measured using suitable instruments in our laboratories. airflow capacity and available pressure: these values are referred to the use of extractor fans coupled directly to the duct in standard working conditions; expulsion lines: expulsion lines must be created using rigid ducting avoiding cross-section reductions, cross-section changes, bends and branches and with extended length noise level: noise data were measured in free-field conditions in indoor installations. In low noise impact surroundings the use of silencers is recommended. 144
PRECONFIGURED KITS WITH SINGLE SUCTION, AVAILABLE WITH VA SERIES ALUMINIUM EXTRACTOR FAN G A Equipments F C LIST OF MAIN COMPONENTS IN PRECONFIGURED KIT B A Aluminium duct track B Single slide bearing for TGA hose C Balancer pulley complete with bracket for slide bearing and band D D E F G TGA rubber hose L = 7.5 m BGN rubber intake VA extractor fan Automatic return system E REV-KIT A DUCT SELECTION TABLE WITH INDICATION OF DIAMETERS FOR EXPULSION EXTRACTOR FAN FR EXTRACTOR FAN OUTLET CONNECTION RR DUCT OUTLET DIAMETER Ø mm KW / HP Ø mm Ø mm REV-KIT A Ø 075 REV-KIT A Ø 100 VA 30 Kw / HP 0.55 / 0.75 Ø 100/120 Ø 120 REV-KIT A Ø 150 VA 35 Kw / HP 1.1/ 1.5 Ø 130/180 Ø 180 N.B: all fittings and ducts feature a reinforced rim (RR) for fixing with collar. The outlet connection is equipped with flange (F) on the extractor fan fixing side and reinforced rim (R) on the other side. 145
PRECONFIGURED KITS WITH SINGLE SUCTION, AVAILABLE WITH VA SERIES ALUMINIUM EXTRACTOR FAN KIT-REV A Ø 75 KIT supplied pre-assembled and packed consisting of CA 22 220 x 200 duct, VA 30 0.55 kw 400 V 2-phase 50-60 Hz B5 extractor fan, electrical panel for control of all the components installed. Excluding wall and ceiling brackets. REV A 8/75 REV COMPLETE TEST KIT WITH AUTOMATIC RETURN AND TGA Ø 75 mm RUBBER HOSE L = 8000 mm REV A 12/75 REV COMPLETE TEST KIT WITH AUTOMATIC RETURN AND TGAØ 75 mm RUBBER HOSE L = 12000 mm REV A 16/75 REV COMPLETE TEST KIT WITH AUTOMATIC RETURN AND TGA Ø 75 mm RUBBER HOSE L = 16000 mm KIT-REV A Ø 100 KIT supplied pre-assembled and packed consisting of CA 22 220 x 200 duct, VA 30 0.55 kw 400 V 2-phase 50-60 Hz B5 extractor fan, electrical panel for control of all the components installed. Excluding wall and ceiling brackets. REV A 8/100 REV COMPLETE TEST KIT WITH AUTOMATIC RETURN AND TGA Ø 100 mm RUBBER HOSE L = 8OOO mm REV A 12/100 REV COMPLETE TEST KIT WITH AUTOMATIC RETURN AND TGA Ø 100 mm RUBBER HOSE L = 12OOO mm REV A 16/100 REV COMPLETE TEST KIT WITH AUTOMATIC RETURN AND TGA Ø 100 mm RUBBER HOSE L = 16OOO mm 146
PRECONFIGURED KITS WITH SINGLE SUCTION, AVAILABLE WITH VA SERIES ALUMINIUM EXTRACTOR FAN Equipments KIT-REV A Ø 150 KIT supplied pre-assembled and packed consisting of CA 22 220 x 200 duct, VA 35 1.1 kw 400 V 2-phase 50-60 Hz B5 extractor fan, electrical panel for control of all the components installed. Excluding wall and ceiling brackets. REV A 16/150 REV COMPLETE TEST KIT WITH AUTOMATIC RETURN AND TGA Ø 150 mm RUBBER HOSE L = 16OOO mm REV A 20/150 REV COMPLETE TEST KIT WITH AUTOMATIC RETURN AND TGA Ø 150 mm RUBBER HOSE L = 20OOO mm REV A 24/150 REV COMPLETE TEST KIT WITH AUTOMATIC RETURN AND TGA Ø 150 mm RUBBER HOSE L = 24OOO mm 147
REV KIT DUCT ACCESSORIES VA EXTRACTOR FAN Spark-proof. Centrifugal single suction fan made of aluminium with RAL 3000 red paint finish and impeller with radial blades. VA 30 VA 35 VA 40 VA EXTRACTOR FAN 30 KW 0.55 HP 0.75 3-phase VA EXTRACTOR FAN 35 KW 1.1 HP 1.5 3-phase VA EXTRACTOR FAN 40 KW 1.5 HP 2 3-phase ATS Duct support system ATS 1 75 ATS 2 100 ATS 3 125 ATS 4 150 FITTING FOR SUSPENSION OF Ø 75 HOSE ON SLIDE BEARING FITTING FOR SUSPENSION OF Ø 100 HOSE ON SLIDE BEARING FITTING FOR SUSPENSION OF Ø 125 HOSE ON SLIDE BEARING FITTING FOR SUSPENSION OF Ø 150 HOSE ON SLIDE BEARING FC CLOSING FLANGE Extruded Ø 200 mm duct closing flange made of carbon steel with GREY RAL 7040 L paint finish FC 22 CA DUCT CLOSING FLANGE FC 24 CA DUCT CLOSING FLANGE FU OUTLET FLANGE Extruded Ø 200 mm duct outlet flange made of carbon steel with GREY RAL 7040 L paint finish FU 22 CA DUCT OUTLET FLANGE FU 24 CA DUCT OUTLET FLANGE SS SUPPORTING BRACKETS Kit of support brackets made of carbon steel with GREY RAL 7040 L paint finish SS 22 BRACKETS FOR CA 22 DUCT SS 24 BRACKETS FOR CA 24 DUCT 148
REV KIT DUCT ACCESSORIES Equipments SSR RAL 7040 L grey ceiling mounting bracket for REV A/M KIT SSR 1 700 SSR 2 1500 L = 700 cm CEILING MOUNTING BRACKET L = 1500 cm CEILING MOUNTING BRACKET SPR RAL 7040 L grey REV A/M KIT wall mounting bracket SPR 1 550 SPR 2 960 WALL MOUNTING BRACKET L = 550 cm WALL MOUNTING BRACKET L = 960 cm CEILING MOUNTING BRACKET KIT 3000 Ceiling mounting bracket kit L = 3000 THE KIT INCLUDES ALL 45 BRACKETS, STRUCTURAL BRACKETS, SCREWS AND ASSEMBLY INSTRUCTIONS. THE STRUCTURE IS DESIGNED WITH A SUITABLE SAFETY COEFFICIENT (K). IL KIT È ADATTO PER ALTEZZE DA 500 mm A 3000 mm. SI CONSIGLIA L ADATTAMENTO DELLA STAFFA IN OPERA. BRACKET KIT FOR EXTRACTOR FAN VA30 / VA 40 Bracket made of carbon steel with RAL 7040 L grey paint finish. THE BRACKET IS ALREADY PRESENT IN PRECONFIGURED KITS. 149
REV KIT DUCT ACCESSORIES HOSE CLAMPS Galvanised steel hose clamps to DIN 3017 Suitable for use with all hoses and does not cause surface damage Ø 75 mm galvanised steel hose clamp Size: 70-90 mm Ø 100 mm galvanised steel hose clamp Size: 90-100 mm Ø 125 mm galvanised steel hose clamp Size: 120-140 mm Ø 150 mm galvanised steel hose clamp Size: 140-160 mm CLAMP COVERS Clamp covers in silicone rubber to protect against scratches and injury Ø 75 mm rubber clamp cover Ø 100 mm rubber clamp cover Ø 125 mm rubber clamp cover Ø 150 mm rubber clamp cover ELECTRICAL PANEL FOR VA Electrical panel for extractor fan starting and thermal-magnetic protection ELECTRICAL PANEL FOR VA 30 KW 0.55 HP 0.75 3-phase ELECTRICAL PANEL FOR VA 35 KW 1.1 HP 1.5 3-phase ELECTRICAL PANEL FOR VA 40 KW 1.5 HP 2 3-phase 150
REV KIT DUCT ACCESSORIES Equipments RC EXTRACTOR FAN For use in suspended or outdoor applications SEE PAGE 270 N.B.: Consult VTL chapter in RC section BALANCER PULLEYS Balancer pulley complete with bracket for CST carriage, with RAL 3000 RED paint finish, nylon cord L= 10 m and 360 rotation UNIVERSAL BALANCER PULLEY FOR ALL CST SLIDE BEARINGS AND ALL AVAILABLE DIAMETERS, WITH 360 ROTATION. ADHESIVE TAPE AND SILICONE SEALANT Black adhesive tape 50 mm wide 25 m length for joining cover under cover strip SILICONE SEALANT AND BLACK ADHESIVE TAPE TO SEAL DUCT JOINTS ALREADY PRESENT IN PRECONFIGURED KITS. 151