Dumpmaster Bin-tipping Solutions from Simpro Handling Equipment Ltd Tip any bin, any size, any shape, at any height.
Index Page General Description... 1-2 Standard Series Dumpmaster Heavy-Duty Tippers... 3 Wide Series Dumpmaster Tippers... 4 Options and Accessories Guarding options... 5 Electrical options... 7 Other options and accessories... 9 Dimensions... 10 Specifications... 11 Dumpmaster bin-tippers premium quality, intelligent design Dumpmaster bin-tippers have a unique tipping action whereby bins are lifted straight up, and then gently rolled forward around the lip of the skip or hopper being emptied into. Benefits of this design include a very small footprint, and a wide range of tipping heights available (from 700mm to 6 metres or more). Also, Dumpmasters may be mounted on four castors with no loss of stability. Dumpmaster tippers have a huge weight capacity of up to 250kg (or 300kg with small modifications). The basic design can be modified to suit a wide range of bin sizes, shapes, and weights. Page 1 Copyright Simpro Handling Equipment 2011
Standard Dumpmasters have a galvanised frame and cradle, and are virtually maintenance-free. Dumpmasters are available either with full stainless steel construction, or with selected components from stainless-steel for critical hygiene areas or corrosive environments. Standard drums and bins do not require clamping simply place on the cradle and press the Raise button. Dumpmasters can be fitted with multi-purpose cradles which can empty all standard sizes from 80 to 240 litre bins or even 80 to 360 litre bins with no adjustment. Dumpmasters are highly versatile and can be used in numerous applications, ranging from emptying rubbish bins into skips to pouring food ingredients into hoppers or mixers. No matter what the application, Dumpmasters have proved to be safe, reliable and economical to operate, year after year. 4 standard tipping heights, but can be economically built to tip at any height. Hot-dip galvanized main frame Cradles are available to suit virtually any size and shape of bin. Safety and Operating instructions at eye level Isolating key switch or Emergency Stop Zinc-plated welded wire mesh guarding Safety door interlock system has a double-break contact with mechanical separation as required by safety standards. Compact design, takes less than 1m 2 of floor space Weatherproof controls Optional front guard panel Battery, 1-phase, or 3-phase power options Non-marking castors or bolt-down lugs Optional foot guards Copyright Simpro Handling Equipment 2011 Page 2
Standard Series Dumpmasters Dumpmaster standard series bin-tippers are an ideal solution for emptying bins and drums weighing up to 300kg at virtually any height. The tipping action of a Dumpmaster is one of the safest, most efficient, and easiest to use systems in the world. DM1500 DM1800 DM2600 Dumpmasters are available in four standard tipping height (700, 1200, 1500 and 1800mm) but can be custom-built with any tipping height up to six metres. Cradles are available for most common bins and drums. Page 3 Copyright Simpro Handling Equipment 2011
Wide Series Dumpmasters 1500mm tipping height, 660l bin 1500mm tipping height, custom plastic bin on dolly Wide Series Dumpmasters employ the same efficient tipping geometry as the well-proven Standard Series machines. They are available with cradles to suit a range of larger bins, including 660l, 1000/1100l wheelie bins, or square and rectangular bins. Attachments are available to enable multiple bin sizes to be tipped, for example a cradle for tipping 1100l bins can be fitted with auxiliary catches to enable all standard wheelie bins from 80 litres up to 660 litres to be tipped as well. No adjustment is required for tipping the different sizes simply wheel the bin in and empty it! Wide Series Dumpmasters can be made to tip at any practical height. They normally have a hot-dip galvanised frame and cradle, with zinc-plated guarding. However, some or all of the machine components can be made from stainless-steel for use in hygiene-critical areas or harsh environments. Copyright Simpro Handling Equipment 2011 Page 4
Options and Accessories for Dumpmaster Bin-tippers A range of accessories is available to provide additional features or functionality for Dumpmaster bin-tippers. Many of these features can be retro-fitted to existing machines. Guarding Options and Accessories: Swing-up door: A swing-up door supported by gas truts may be fitted instead of the standard side-hinged door(s). The option is more compact and the door can be easily fitted with a solenoid lock for additional safety. Front panel: A pressed steel panel is available for the front of standard series Dumpmasters. Note that this face is normally up against the bin being tipped into, but in some cases is required to provide additional protection. Foot Guards: Foot guard pressings are available for most Dumpmasters (including the wide series models), to prevent operators feet going under the machine frame. The guards bolt between the frame and castors, and are very easily fitted. Page 5 Copyright Simpro Handling Equipment 2011
Operator Guard: A polycarbonate guard screen is available to protect the operator from glass or chemical splashes. PET-G guarding: PET-G guarding panels are available in place of the standard welded wire mesh guards. PET-G is virtually unbreakable (used for manufacturing softdrink bottles), but is more difficult to keep looking clean than wire mesh. 25mm mesh guarding: the standard mesh is 50 x 4mm, which allows fingers through but no more. Smaller mesh is available if required. Left-hinged door: the door on standard machines is hinged on the right-hand side. Left-hinged doors are available if specified at the time of ordering. Copyright Simpro Handling Equipment 2011 Page 6
Electrical Options and Accessories: Power Supply: Dumpmasters can be powered by 1-phase, 3-phase, battery, (or even compressed-air for use in hazardous areas). In all cases, the power supply is used to run a motor, which in turn drives a hydraulic pump. The lifting pressure and speed are accurately controlled, resulting in a safe, smooth operation. Auto-cycle option: an auto-cycle controller is available for mains-powered machines only. This unit connects directly into a standard wiring loom, and has 3 potentiometers to adjust the raise, hold, and lower times. For more complex functions (e.g. interacting with other equipment) a programmable relay is available. Solar Panel: machines that are used outside can be fitted with a solar panel. Depending on the amount of direct sunlight available, up to 2 tonnes per day can be emptied using solar power alone. Door-end controls/2-hand controls: The controls can be mounted at the door end of the machine so the operator is well away from the product as it empties. As a further safety measure, dual controls can be fitted, requiring the use of both hands to operate. Certified Door latch: the door switch system on standard Dumpmasters is safe and reliable, and uses a double-break mechanical contact as required by safety standards. However, it is not a certified system. Approved door switches can be fitted if required. Page 7 Copyright Simpro Handling Equipment 2011
Additional Controls: Additional controls can be fitted on the opposite side to standard. Several options are available: The simplest and cheapest method is to have the raise/lower buttons mounted in the vertical cover on the opposite side. The standard controls can also be retained if desired. An emergency stop or key switch can also be provided. Steel covers can be fitted to both sides. The power pack normally remains on the standard side. Controls can be fitted on either or both sides. Note: The power-pack covers can be fitted on the right-hand side rather than the left, although this is generally not recommended, as the entire machine will need to be built to the opposite hand. Copyright Simpro Handling Equipment 2011 Page 8
Other Options and Accessories Frame-mounted chutes: Two standard frame-mounted chutes are available for situations where the Dumpmaster cannot go right up against the skip, bin, or hopper. Note that the tipping height generally needs to be increased to allow for the slope of the chute. The chutes attach easily with two bolts, and can be folded up out of the way when not in use. Custom chutes are also available. 200 275 375 300 1570 1465 DM1800 with 200mm chute and 120l bin DM1800 with 300mm chute and 240l bin Bin Hooks: The Bin-Hook kit attaches quickly and easily to most Dumpmasters, allowing them to be attached securely to a bin or skip. Several different versions are available, to suit different bins. The hook frame can be simply mounted at any height, without fastenings. Page 9 Copyright Simpro Handling Equipment 2011
Stainless-steel construction: Dumpmasters are available either completely constructed from stainless-steel, or with selected components made from stainless-steel. Corrosion-resistant lifting chains: if the Dumpmaster is to be used in a corrosive environment, nickel-plated lifting chains can be supplied. These offer a similar level of corrosion-resistance to stainless-steel while retaining the strength of standard chains. Scales: where product needs to be accurately weighed, platform scales can be provided to fit under the cradle. The weight of the cradle, bin, and product is recorded before emptying, then the bin and cradle are weighed again after emptying; the difference is obviously the weight of the product. The cradle does sit slightly off the ground, and a ramp is provided with the scale kit. Standard Dimensions (mm) Model Standard Series Dumpmaster Dumpmaster 660 Dumpmaster 1100 Tipping height Width Length Height 700 1765 1200 2265 950 1150 1500 2565 1800 2865 1500 3155 1800 1780 1275 3455 2100 3755 1500 3245 1800 1780 1525 3545 2100 3845 (T+1065mm) (T+1655mm) (T+1745mm) T= tipping height Copyright Simpro Handling Equipment 2011 Page 10
Electrical specifications: Motor Type Supply Voltage Power Current Draw Control Voltage 1-phase 200 240Vac 1.1kW 6.5 Amps 24Vac 3-phase 400 430Vac 0.75kW 1.9 Amps 24Vac Battery 12Vdc 0.80kW 125 Amps 12Vdc IP Rating: The Raise/Lower, key switch, and Emergency Stop switches are rated to IP66. Motors are rated to IP54 but are mounted inside a steel cover which provides additional protection. Castors: 4 x 100mm swivel castors, 2 with brake Hydraulic: Pressure-compensating valve to regulate lowering speed Pressure-relief valve to limit lifting capacity. Also available from Simpro: Quikstak smart-stacker Crate Wizard manual/powered, stationary/mobile Crate stackers For more information contact: HANDLING EQUIPMENT LTD Email: sales@simpro.net.nz T: +64 9 634 7445 Web: www.simpro.net.nz F: +64 9 634 7438 Products are protected by Registered Deisgn, Trade Marks and Patents.