Parts Manual 822EN RA Series Right Angle Nutrunners For additional product information visit our website at http://www.apextoolgroup.com
822EN Cleco General Information anguage Version: This Parts Manual is the Original Instructions intended for all persons who will use or repair these tools. Product Identification: Refer to the Model Nomenclature page in this document. Noise and Vibration: Refer to documents CE-000DC and CE-000TD. General Description: Air powered right angle portable nutrunners equipped with an adjustable clutch (RAA) or stall type (RAS). Intended Use: These air assembly tools are intended for tightening of threaded joints or running down fasteners. Use only for their designated purpose. Do not use as a hammer, lever or other improper usage that can cause tool damage and operator injury. Copyright protection: Apex Tool Group, C reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, C. Page 2
Cleco Model Nomenclature 822EN R A X XX XX X Tool Series Tool Style R = Reversible Nutrunner Tool Configuration A = Right Angle - ever Torque Control Mechanism A = Clecomatic Clutch S = Stall Maximum Torque RAA RAS 02 = 2. Nm 0 =.2 Nm 0 =. Nm 0 =.6 Nm 0 =.8 Nm 05 = 5.2 Nm 05 = 5.7 Nm 06 = 6.2 Nm 06 = 6.0 Nm 07 = 6.8 Nm 09 = 8.5 Nm = Nm 2 = Nm Right Angle Head A = ight Duty AM = Medium Duty AH = Heavy Duty Output Drive 2 = /" Square Drive (Pin ock) 2B = /" Square Drive (Button ock) = /8" Square Drive Q = Quick Change Spindle M = /" Internal Magnetic Spindle Page
822EN Cleco RAA Series Right Angle Nutrunners A Single Geared Clecomatic Clutch Nutrunner Assembly 9 20 2 20 8 9 2 2 25 28 Models RAA02(---) RAA0(---) RAA0(---) RAA05(---) RAA06(---) RAA07(---) 22 2 26 0 7 9 6 5 6 8 27 7 5 2 See Service Notes Page
Cleco RAA Series Right Angle Nutrunners 822EN Illustration "A" Ref Number # X ",M,N" Angle Head Attachment 2 20599 Clutch Cover 20596 Plastic Body 205980 Clutch Housing 5 "I" Clutch Assembly 6 "E,F,G,H" Gearing Assembly 7 "D" Motor Assembly 8 205970 Exhaust Housing 9 205959 Reversing Ring 0 205967 Motor Housing 20598PT Reversing Valve 2 20528PT Throttle ever 205968 Inlet Adapter 20705 O-Ring 5 20597 Actuator Pin 6 20525 Shut-Off Spring 7 20529 Shut-Off Valve 8 86920 Shut-Off Valve Seal 9 605 9 O-Ring 20 205969 2 2 Bronze Muffler 2 205996 Muffler Spacer 22 808 ever Pin 2 8697 Screen 2 002 Compression Spring 25 0-258 Poppet Valve 26 87675 Valve Seal 27 20586PT Trip Rod 28 B Screw 29 9962 Suspension Bail (not shown) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) EN Description Page 5
822EN Cleco RAA Series Right Angle Nutrunners B Double Geared Clecomatic Clutch Nutrunner Assembly 20 Models RAA09(---) RAA(---) RAA2(---) 2 22 2 9 0 2 25 26 5 29 2 20 8 27 28 7 9 2 6 0 8 7 6 5 2 See Service Notes Page 6
Cleco RAA Series Right Angle Nutrunners 822EN Illustration "B" Ref Number # X ",M,N" Angle Head Attachment 2 20599 Clutch Cover 20596 Plastic Body 205988 2nd Stage Gear Case 5 205987 Clutch Housing 6 "J" Clutch Assembly 7 "E,F,G,H" Gearing Assembly 8 "D" Motor Assembly 9 205970 Exhaust Housing 0 205959 Reversing Ring 205967 Motor Housing 2 20598PT Reversing Valve 20528PT Throttle ever 205968 Inlet Adapter 5 20705 O-Ring 6 20597 Actuator Pin 7 20525 Shut-Off Spring 8 20529 Shut-Off Valve 9 86920 Shut-Off Valve Seal 20 605 9 O-Ring 2 205969 2 2 Bronze Muffler 22 205996 Muffler Spacer 2 808 ever Pin 2 8697 Screen 25 002 Compression Spring 26 0-258 Poppet Valve 27 87675 Valve Seal 28 20586PT Trip Rod 29 B Screw 0 87095 2 Ball Bearing 6907 2 Retaining Ring 2 9962 Suspension Bail (not shown) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) EN Description Page 7
822EN Cleco RAS Series Right Angle Nutrunners C Single Geared Stall Nutrunner Assembly 5 2 6 7 6 0 9 20 8 2 2 Models RAS0(---) RAS0(---) RAS05(---) RAS06(---) 8 5 9 22 7 2 6 5 2 Page 8
Cleco RAS Series Right Angle Nutrunners 822EN Illustration "C" Ref Number # X ",M,N" Angle Head Attachment 2 20767 Housing Adapter 20768 Spindle Extension 20596 Plastic Body 5 "E,F,G,H" Gearing Assembly 6 "D" Motor Assembly 7 20598PT Reversing Valve 8 205967 Motor Housing 9 20528PT ever 0 205959 Reversing Ring 205970 Exhaust Housing 2 205968 Inlet Adapter 20597 Actuator Pin 20705 O-Ring 5 605 9 O-Ring 6 205969 2 2 Bronze Muffler 7 205996 Muffler Spacer 8 808 ever Pin 9 8697 Screen 20 002 Compression Spring 2 0-258 Poppet Valve 22 87675 Valve Seal 2 B Screw 2 508 Drive Screw 25 9962 Suspension Bail (not shown) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) EN Description Page 9
822EN Cleco Motor Assembly D 6 2 8 7 5 6 5 See Service Notes Page 0
Cleco Motor Assembly 822EN Illustration "D" Ref Number # X 2050 Cylinder 2 205960 Rear Bearing Plate Table "D" Rotor 206 Front Bearing Plate 5 2065PT 2 Rotor Blade 6 82768 2 Ball Bearing 7 8897 2 Front Cylinder Pin 8 8758 2 Rear Cylinder Pin (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) EN Description Table "D" Ref. Description # RAA02AH2 RAA02AH RAA02AM2 RAA0A2 RAA05AM2 RAA07AH2 RAA07AH RAA09AH2 RAA09AH # RAA0AH2 RAA0AH RAA0AM2 RAAAH2 RAAAH RAS0AM2 RAS0AH2 # RAA0AM2 RAA06AH2 RAA06AH RAA2AH2 RAA2AH RAS05AM2 RAS06AH Rotor 2055 2057 2056 Page
822EN Cleco Gearing Assemblies E 0967PT Gearing Assembly Interchangeability Notice: Gearing redesign effective 09/22/20 Serial numbers beginning with WJ or newer have the new style gearing installed. Models RAA02AH2 RAA02AH RAA02AM2 RAA09AH2 RAA09AH 2 5 6 ubricate with 5050 Grease (8 oz. can) F 0086 Gearing Assembly Interchangeability Notice: Gearing redesign effective 09/22/20 Serial numbers beginning with WJ or newer have the new style gearing installed. Models RAA0AH2 RAA0AH RAA0AM2 RAAAH2 RAAAH RAS0AM2 RAS0AH2 2 6 7 5 ubricate with 5050 Grease (8 oz. can) Page 2
Cleco Gearing Assemblies 822EN Illustration "E" Ref Number # X -- 0967PT Gear Case Assembly (6.875:) 206PT End Plate Spacer 2 20769PT 6 Idler Gear (6T) 207620PT Open Spider 20596 Gear Case 5 87595 2 Ball Bearing 6 6907 2 Retaining Ring (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth EN Description Illustration "F" Ref Number # X EN Description -- 0086 Gear Case Assembly 2066 End Plate Spacer 2 8862 6 Needle Roller 86955 Spider 20769PT 6 Idler Gear (8/9T) 5 205966 Gear Case 6 87595 2 Ball Bearing 7 6907 2 Retaining Ring (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Page
822EN Cleco Gearing Assemblies G 0968PT Gearing Assembly 7 2 7 Interchangeability Notice: Gearing redesign effective 09/22/20 Serial numbers beginning with WJ or newer have the new style gearing installed. Models RAA0AM2 RAA06AH2 RAA06AH RAA2AH2 RAA2AH RAS05AM2 RAS06AH 6 5 8 ubricate with 5050 Grease (8 oz. can) H 0969PT Gearing Assembly 8 Interchangeability Notice: Gearing redesign effective 09/22/20 Serial numbers beginning with WJ or newer have the new style gearing installed. Models RAA0A2 RAA05AM2 RAS07AH2 RAS07AH 5 6 2 7 ubricate with 5050 Grease (8 oz. can) Page
Cleco Gearing Assemblies 822EN Illustration "G" Ref Number # X -- 0968PT Gear Case Assembly (7.256:) 206PT End Plate Spacer 2 2099 2 Pinion Gear 20596 Gear Case 6907 2 Retaining Ring 5 87595 2 Ball Bearing 6 20765PT Open Spider 7 20766PT 6 2 Idler Gear (T) 8 20768PT Open Spider (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth EN Description Illustration "H" Ref Number # X EN Description -- 0969PT Gear Case Assembly (28.8:) 206PT End Plate Spacer 2 20596 Gear Case 6907 2 Retaining Ring 87595 2 Ball Bearing 5 20766PT 6 Idler Gear (T) 6 20767PT Open Spider 7 20768PT Open Spider 8 20769PT 6 Idler Gear (6T) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Page 5
822EN Cleco Clecomatic Clutch Assembly I 207: Clecomatic Clutch Assembly 209: Clecomatic Clutch Assembly 6 5 2 5 6 7 7 2 8 2 9 Models 207 Clutch: RAA0AM2 RAA05AM2 RAA06AH2 RAA06AH RAA07AH2 RAA07AH 209 Clutch: RAA02AH2 RAA02AH RAA02AM2 RAA0AH2 RAA0AH RAA0A2 RAA0AM2 20 8 0 0 2 9 2 See Service Notes Page 6
Cleco Clecomatic Clutch Assembly 822EN Illustration "I" Ref Number # X 8692 Adjustment Nut 2 8690 Adjustment Ring 2057PT Ball Retainer 2057PT Clutch Spindle 5 20572PT Clutch Cam 6 2062 Trip Slide 7 8692 Reset Pin 8 20579 Torque Spring (Green) 9 8692 Spacer 0 8655 2 2 Thrust Race 870 2 Thrust Bearing 2 2057PT Retaining Ring 8699 Ball Retainer Plug 82980 26 Ball (/2") 5 206 Trip Slide Spring 6 67226 Dowel Pin 7 20585PT Reset Spring 8 8692 Reset Pin Stop 9 826 8 Ball (/6") 20 20589PT Spring Sleeve 2 2096 Clutch Adjustment Tool (# Phillips) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Spring Color Torque Springs Torque Range in. lbs. Nm Spring Number Blue 2-8.2 -.9 20580 Purple 2-.2 -.2 2022 Green 5-9.6-2. 20579 White 0-8. -. 20575 Yellow 5-5.7-5. 20578 EN Description Page 7
822EN Cleco Clecomatic Clutch Assembly J 206: Clecomatic Clutch 20 2 Models RAA09AH2 RAA09AH RAAAH2 RAAAH RAA2AH2 RAA2AH 5 6 5 7 6 7 8 2 9 8 9 0 9 2 See Service Notes 2 2 Page 8
Cleco Clecomatic Clutch Assembly 822EN Illustration "J" Ref Number # X 8692 Adjustment Nut 2 8690 Adjustment Ring 2057PT Ball Retainer 20625 Clutch Spindle 5 20572PT Clutch Cam 6 2062 Trip Slide 7 8692 Reset Pin 8 20579 Torque Spring (Green) 9 8655 2 2 Thrust Race 0 870 2 Thrust Bearing 2057PT Retaining Ring 2 8699 Ball Retainer Plug 82980 26 Ball (/2") 206 Trip Slide Spring 5 67226 Dowel Pin 6 20585PT Reset Spring 7 8692 Reset Pin Stop 8 826 8 Ball (/6") 9 20589PT Spring Sleeve 20 2096 Clutch Adjustment Tool (# Phillips) 2 8692 Spacer (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Spring Color Torque Springs Torque Range in. lbs. Nm Spring Number Blue 2-8.2 -.9 20580 Purple 2-.2 -.2 2022 Green 5-9.6-2. 20579 White 0-8. -. 20575 Yellow 5-5.7-5. 20578 EN Description Page 9
822EN Cleco Gearing Assembly K 2nd Stage Gearing Assembly Interchangeability Notice: Gearing redesign effective 09/22/20 Serial numbers beginning with WJ or newer have the new style gearing installed. Models RAA09AH2 RAA09AH RAAAH2 RAAAH RAA2AH2 RAA2AH 2 ubricate with 5050 Grease (8 oz. can) Page 20
Cleco Gearing Assembly 822EN Illustration "K" Ref Number # X 205988 Gear Case 2 2062 Gear Cage 8 6 Idler Gear Pin 2062PT 6 Idler Gear (T) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth EN Description Page 2
822EN Cleco Right Angle Attachments 8695: ight Duty Attachment (code A2) 5 6 9 2 8 0 7 2 M 20266: Medium Duty Attachment (code AM2) 5 6 7 2 9 8 2 0 Page 22
Cleco Right Angle Attachments 822EN Illustration "" Ref Number # X EN Description -- 8695 Angle Head Assembly 202000PT Angle Head 2 20200PT Pinion Gear 20200PT /" Square Drive Spindle Assembly (includes Ref. 2,, ) 202002PT ock Ring 626 AR AR Shim (.002") (not included with Angle Head Assembly) 5 8626 AR AR Shim (.005") (not included with Angle Head Assembly) 626 AR AR Shim (.00") (not included with Angle Head Assembly) 6 8786 2 Ball Bearing 7 8290 Retaining Ring 8 20200PT 2 Bearing Cap 9 8585 2 Needle Bearing 0 9200000 2 Needle Bearing 8605 20 0 Ball (/6") 2 87852 Plunger 8785 Spring 8785 Plug (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Illustration "M" Ref Number # X EN Description -- 20266 Angle Head Assembly 20298 Angle Head 2 20298 Pinion Gear 202982PT /" Square Drive Spindle Assembly (includes Ref., 2, ) 202985 ock Ring 626 AR AR Shim (.002") (not included with Angle Head Assembly) 5 8626 AR AR Shim (.005") (not included with Angle Head Assembly) 626 AR AR Shim (.00") (not included with Angle Head Assembly) 6 8786 2 Ball Bearing 7 86792 2 Needle Bearing 8 202988 2 Bearing Cap 9 62229 2 Needle Bearing 0 8605 2 8 Ball (/6") 202987 Plunger 2 8785 Spring 202986 Plug (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page 2
822EN Cleco Right Angle AttachmentS N 8680: Heavy Duty Attachment (code AH2) 0659PT: Heavy Duty Attachment (code AH2B) 868: Heavy Duty Attachment (code AH) 202: Heavy Duty Attachment (code M) 2069: Heavy Duty Attachment (code Q) 9 5 6 2 7 8 Code AH Code AH2 9 20 2 2 8 0 22 Code Q Code M Code AH2B 26 2 7 6 5 28 27 2 0 29 25 Page 2
Cleco Right Angle Attachments 822EN Illustration "N" Ref Number # X EN Description -- Table "N" Angle Head Assembly 869676 Angle Head 2 869027 Pinion Gear 869029 Bearing Spacer 869028 Driven Gear 5 8786 2 Ball Bearing 6 8585 2 Needle Bearing 7 67600 2 Needle Bearing 8 Table "N" 2 Ball Bearing 626 AR AR Shim (.002") (not included with Angle Head Assembly) 9 8626 AR AR Shim (.005") (not included with Angle Head Assembly) 626 AR AR Shim (.00") (not included with Angle Head Assembly) 0 86908 /" Square Drive Pin ock Spindle Assembly (includes Ref., 2, ) 87852 Plunger 2 8785 Spring 202986 Plug 562 /" Square Drive Ball ock Spindle Assembly (includes Ref. 5, 6, 7) 5 900006 Steel Ball 6 WS252 Spring 7 207697PT Bushing 8 8690 /8" Square Drive Pin ock Spindle Assembly (includes Ref. 9, 20, 2) 9 80 Plunger 20 80 Spring 2 806 Plug 22 8690 2 Retaining Ring 2 86959 /" Internal Hex Magnetic Spindle Assembly (includes Ref. 2, 25) 2 805 O-Ring 25 86 Retainer 26 208 Quick Change Spindle Assembly 27 8265 Steel Ball 28 2028PT Release Sleeve 29 20282PT Spring 0 8629 Washer 8688 Retaining Ring (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Table "N" Ref. Description # Termination Termination Termination Termination Termination # # # # "AH2" "AH2B" "AH" "M" "Q" -- Angle Head Assembly 8680 0659PT 868 202 2069 8 Ball Bearing 00885 87595 00885 87595 009087 Page 25
822EN Cleco Service Notes Motor Repair Disassembly. 2. R = Replace. Assembly.. NGI 2-EP Grease 2..000 (.25mm) to.005 (.0mm) NGI 2-EP Grease Page 26
Cleco Service Notes 822EN 2 Clecomatic Clutch Adjustment 2096 (# Phillips) Clutch Adjustment Tool Trip Rod Sizing Position head without the trip rod installed until tool starts, +/ to turn. Tighten all joints. Remove this amount from the trip rod. Page 27
Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Detroit, Michigan Apex Tool Group Sales & Service Center 260 Superior Court Auburn Hills, MI 826 Tel: (28) 9-560 Fax: (28) 9-6295 Houston, Texas Apex Tool Group Sales & Service Center 6550 West Sam Houston Parkway North, Suite 200 Houston, TX 770 Tel: (7) 89-26 Fax: (7) 89-207 exington, South Carolina Apex Tool Group 670 Industrial Drive exington, SC 29072 Tel: (800) 85-5629 Tel: (80) 95-75 Fax: (80) 58-768 os Angeles, California Apex Tool Group Sales & Service Center 688 Stanton Avenue Unit B Buena Park, CA 9062 Tel: (7) 99-9 Fax: (7) 99-9576 Seattle, Washington Apex Tool Group Sales & Service Center 2865 52nd Avenue N.E Redmond, WA 98052 Tel: (25) 97-076 Fax: (25) 97-096 York, Pennsylvania Apex Tool Group Sales & Service Center 990 East Market Street York, PA 702 Tel: (77) 755-29 Fax: (77) 757-506 Brazil Apex Tool Group Ind. Com. Ferram. tda Av. iberdade, 055 Zona Industrial Iporanga Sorocaba, São Paulo CEP# 8087-70 Brazil Tel: +55 5 28929 Fax: +55 5 28260 Canada Apex Tool Group Sales & Service Center 76 Bath Road Mississauga, Ont. T T Canada Tel: (866) 69-622 Tel: (905) 67-00 China Apex Power Tool Trading (Shanghai) Co., td Building A8, No. 8 Dongsheng Road Pudong, Shanghai China 2020 Tel: +86-2-6088020 Fax: +86-2-60880298 www.aptspowertools.com.cn England Apex Tool Group GmbH & Co. OHG C/O Spline Gauges Piccadilly, Tamworth Staffordshire B78 2ER United Kingdom Tel: + 827 87 28 Fax: + 827 87 28 France Apex Tool Group S.N.C. 25 rue Maurice Chevalier B.P. 28 778 Ozoir-a-Ferrière Cedex, France Tel: + 6 22 00 Fax: + 6 7 7 Germany Apex Tool Group GmbH & Co. OHG Industriestraße 76 Westhausen Germany Tel: +9 (0) 7 6 8 0 Fax: +9 (0) 7 6 8 222 www.apexpowertools.eu Hungary Apex Tool Group Hungaria Kft Platànfa u.2 9027 Györ Hungary Tel: +6 96 66 8 Fax: +6 96 66 5 India Apex Power Tools India Private imited Gala No., Plot No. 5 S. No. 2, 25 & 25 Indialand Global Industrial Park Taluka-Mulsi, Phase I Hinjawadi, Pune 057 Maharashtra, India Mexico Apex Tool Group Manufacturing México S. de R de CV Vialidad El Pueblito #0 Parque Industrial Querétaro Querétaro, QRO CP# 76220 Mexico Tel: +52 (2) 2-800 Fax: +52 (800) 685-5560 Apex Tool Group, C 000 ufkin Road Apex, NC 2759 Phone: 99-87-0099 Fax: 99-87-26 www.apextoolgroup.com 822EN/Printed in USA 08/20/Copyright Apex Tool Group, C