General Information Instructions for Ordering This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, all models and styles offered within the Marathon Spirit HD line. The manual will also help identify obsolete parts, part design changes and current production parts. For more specific parts information, please contact an authorized representative or consult the Factory's Customer Service or Engineering Departments. ASI Technologies reserves the right to discontinue any part and make design changes without notice. General Instructions for Ordering Door Parts Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed. Refer to the information tag on your door and record the:. Door model number 2. Job number. Door number. Manufacturing date. Use part numbers referenced in this manual. If the item is not found in the manual, the product code on the back of the item is helpful. If your door has no information label, the approximate purchase date is helpful. Once you have gathered the information above, call: or Order Parts Online at: www.asidoors.com and follow the Parts link Page 0 2005 ASI Technologies, Inc. Manual Part Number: 7A-292
Door Identification Determining the Door Model, and Manufacture Date of your door is necessary to provide quick and accurate parts identification. The following is a description of labels and their locations. ASI TECHNOLOGIES, INC. DOOR MODEL JOB NUMBER DOOR NUMBER REPLACEMENT PARTS General Information MFG. DATE INSPECTED BY ENCLOSURE TYPE OPERATOR TYPE MODEL NAME WIRING DIA. # MOTOR INFO HP FL CONTROL PANEL VOLTAGE/PHASE HZ AMPERAGE MILWAUKEE, WI USA ID Tag Location WORK ORDER TAG (IDLER SIDE TOP FLAG) ELECTRICAL INFORMATION TAG When ordering parts, have your ASI job number and door number available. Manual Part Number: 7A-292 2005 ASI Technologies, Inc. Page
25 Spirit HD Door Assembly 9D55F RH, HIC.75" 9D55F2 LH, HIC.75" 9D55F RH, HIC >.75" 9D55F LH, HIC >.75" 7 2 9 0 2 8 7 8 9 5 Page 2 2005 ASI Technologies, Inc. Manual Part Number: 7A-292
25 Spirit HD Door Assembly Continued 9D55F RH, HIC.75" 9D55F2 LH, HIC.75" 9D55F RH, HIC >.75" 9D55F LH, HIC >.75" Item Part No. Description Item Part No. Description 7D52F Idler Side Column, RH Operator, HIC.75" 9 55C77F Barrel Shroud Assembly, RH 7D52F2 Idler Side Column, LH Operator, HIC.75" 55C77F2 Barrel Shroud Assembly, LH 7D52F Idler Side Column, RH Operator, HIC >.75" 0 55C77F Operator Shroud Assembly, RH 7D52F Idler Side Column, LH Operator, HIC >.75" 55C77F2 Operator Shroud Assembly, LH 2 28DF Barrel Shroud Support Weldment, RH 2B0F Kit, Coil Cord, HIC > " 28DF2 Barrel Shroud Support Weldment, LH 2B0F Kit, Coil Cord, HIC " 2C578 Lintel Brush Assembly 2 B0 Panel Retainer 7D50F Drive Side Column, RH Operator, HIC.75" C2 Wind Bar 7D50F2 Drive Side Column, LH Operator, HIC.75" Curtain Assembly (Consult Factory) 7D50F Drive Side Column, RH Operator, HIC >.75" 5 2D0F Bottom Bar Assembly, Galvanized, RH 7D50F Drive Side Column, LH Operator, HIC >.75" 2D0F2 Bottom Bar Assembly, Galvanized, LH 5 200F Bottom Bar Assembly, Stainless Steel, RH 28D Barrel Weldment 200F Bottom Bar Assembly, Stainless Steel, LH 7 2D05F Operator Assembly (SK2), RH, HIC or WIC " 2D05F2 Operator Assembly (SK2), LH, HIC or WIC " 7 05A07 Counterweight Strap, " Wide, (L = HIC + 8") 2D09F Operator Assembly (SK22), RH, HIC or WIC < " 8 A55 Counterweight Clamp 2D09F2 Operator Assembly (SK22), LH, HIC or WIC < " 9 28C8 Counterweight Weldment 8 8D209 Control Box Assembly Manual Part Number: 7A-292 2005 ASI Technologies, Inc. Page
25 Spirit HD Curtain & Barrel Assembly 8D50F RH 8D50F LH 2 2 9 8 25 7 5 22 9 0 2 27 28 8 7 20 8 2 2 2 5 7 Item Part No. Description Item Part No. Description 2D0F Bottom Bar Assembly, Galvanized, RH 7A05 Bearing, Pillow Block, 2" 2D0F2 Bottom Bar Assembly, Galvanized, LH A Collar Shaft, 2" 200F Bottom Bar Assembly, Stainless Steel, RH 5 50B00 Sprocket, 25T, #0, Q Bore 200F Bottom Bar Assembly, Stainless Steel, LH 50A0 Bushing, Split Taper, Browning, Q 2" 2 Consult Factory Assembly, Curtain, Specify Color 7 05A07 Strap, " (L = HIC + 8") B09F Bar, Mounting, Outer Panel, Galvanized 8 A5 Screw, 5 /" 8 /", SL, PHMS, ZN B09F2 Bar, Mounting, Outer Panel, Stainless Steel 9 B52F Bar, Mounting, Inner Panel, Galvanized 20 50A Clamp, Rubber Cushioned Loop, /8" Dia. (coil cord clip) B52F2 Bar, Mounting, Inner Panel, Stainless Steel 2 5 A9 Screw, /" 20 ", FL, WZLK, ZN 22 50A7 Key, /2" /2" 2.5" A0 Washer, Lock, /", Reg. Split, ZN 2 Consult Factory Wear Pad, Windbar (Specify Color) 7 A52 Nut, /" 20, Hex, Acorn, Nickel 2 2A052- Window 8" 8" Standard w/velcro 8 C2 Windbar, (L = WIC + ") 25 2A05- Pulley 9 Screw, /2" 2", HX WZLK, ZN 2 A55-K Counterweight Clamp Kit 0 28D Weldment, Barrel 27 B05 Counterweight Guide and Bolts B0 Retainer, Panel (L = WIC + 0") 28 28C8, F Counterweight Weldment (Job# & DR # Required) 2 A Screw, /" 20 5 /8", FHMS, ZN 28C8, F2 Counterweight Weldment (Job# & DR # Required) Page 2005 ASI Technologies, Inc. Manual Part Number: 7A-292
Bottom Bar Assembly 2D0F RH 2D0F2 LH REPLACEMENT PARTS 25 Spirit HD 2 25 8 9 2 29 2 0 2 27 22 28 8 9 0 7 22 2 5 2 7 7 0 8 20 2 9 5 5 2 Item Part No. Description Item Part No. Description 28DF Weldment, Bottom Bar, Galvanized, RH 28DF2 Weldment, Bottom Bar, Galvanized, LH 28DF Weldment, Bottom Bar, Stainless Steel, RH 28DF Weldment, Bottom Bar, Stainless Steel, LH 2 28C8F Weldment, Breakaway Tube, Galvanized, RH 28C8F Weldment, Breakaway Tube, Stainless Steel, RH 28C8F2 Weldment, Breakaway Tube, Galvanized, LH 28C8F Weldment, Breakaway Tube, Stainless Steel, LH A297 Screw, /8" 5 /8", FL, WZLK, ZN 5 B50 Space, Tab, Breakaway B0 Tab, Breakaway 7 A99 Screw, #0 2 ", PH, FHMS, SS 8 A05 Screw, /" 20 ", SL, RHMS, ZN 9 A82 Washer, Flat, /", Standard, ZN 0 A9 Nut, /" 20, Hex, Lock, Nylon, SS A Cover, Bottom Bar Breakaway 2 A09 Tube, Spacer, Handle Mounting 2B008 BreakawaySwitch A5 Screw, #0 2 /2", SL, RHMS, SS 5 2A28 Gasket, Retainer, Aluminum (L = WIC 2") 7 A08 Mounting Channel (L = WIC 2") 8 A05 Screw, /" /", HD, SLFDR, ZN 9 2A0-s Switch, Sensing Edge (L = WIC ")(Job# & DR # Required) 20 A09 Housing, Sensing Edge Gasket 2 5A0 Gasket, 2" (L = WIC + ") 22 B58 Handle, Breakaway 2 B59 Bracket, Breakaway Handle Mounting 2 A89 Screw, /" 20 /", SL, PHMS, ZN 25 A7 Screw, /" 20, Hex, Lock, Nylon, SS 2 A77 Access Plate 27 A9 Screw, #0 2 /8", SL, RHMS 28 2B0F Coil Cord Kit, ' (HIC > 2') 2B0F Coil Cord Kit, ' (HIC 2') 29 22A205 Connector, Electrical, Closed End 0 0A02 Tape, " Yellow/Black (L = WIC ") A52 Screw, #8 /", SLDR, HEX, ZN 2 22A08 Strain Relief, Nylon 22A208 Cable, 8, SVT (L = WIC) Manual Part Number: 7A-292 2005 ASI Technologies, Inc. Page 5
25 Spirit HD Idler Side Column Assembly 7D52F Idler Side, RH, HIC.75" 7D52F2 Idler Side, LH, HIC.75" 7D52F Idler Side, RH, HIC >.75" 7D52F Idler Side, LH, HIC >.75" 7 0 7 8 9 8 0 5 9 0 2 5 0 2 Item Part No. Description 28D2F Weldment, idle side column, RH, HIC.75" 28D2F2 Weldment, idle side column, LH, HIC.75" 28D0F Weldment, idle side column, RH, HIC >.75" 28D0F2 Weldment, idle side column, LH, HIC >.75" 2 DF Cover, non-splice side column, RH, HIC 7" 2 DF2 Cover, non-splice side column, LH, HIC 7" D7F Cover, bottom side column, RH, HIC > 7" D7F2 Cover, bottom side column, LH, HIC > 7" D8F Cover, top side column, RH, HIC > 7" D8F2 Cover, top side column, LH, HIC > 7" C7 Splice, inner, side column cover, HIC > 7" C72 Splice, outer, side column cover, HIC > 7" 5 A07 Rivet, /" /8", AD MNBOLT, AL A8 Hinge, mounting shroud cover 7 28A08F Weldment, short pin hinge, RH 28A08F2 Weldment, short pin hinge, LH 8 28A07F Weldment, medium pin hinge, RH 28A07F Weldment, medium pin hinge, LH 9 28A02F Weldment, long pin hinge, RH 28A02F Weldment, long pin hinge, LH 0 A5 Screw, HHCS, /" 20 /8", WZLK 2B07- Photoeye Transmitter 2 A9F Plate, photoeye, Galvanized A9F2 Plate, photoeye, Stainless Steel 5 A2 Grommet, /" ID 2A05- Assembly, pulley, counterweight 7 A5 Screw, 5 /8" 2 /2", SHSS 8 A9 Washer, flat, 5 /8" (SAE N ), ZN 9 7C0 Warning label, roll-ups Page 2005 ASI Technologies, Inc. Manual Part Number: 7A-292
Drive Side Column Assembly 7D50F Drive Side, RH, HIC.75" 7D50F2 Drive Side, LH, HIC.75" 7D50F Drive Side, RH, HIC >.75" 7D50F Drive Side, LH, HIC >.75" REPLACEMENT PARTS 25 Spirit HD 2 Item Part No. Description 0 2 7 0 8 0 5 9 0 9 20 2 25 2 7 8 22 2 5 28DF Weldment, Drive Side Column, RH Operator, HIC.75" 28DF2 Weldment, Drive Side Column, LH Operator, HIC.75" 28D9F Weldment, Drive Side Column, RH Operator, HIC >.75" 28D9F2 Weldment, Drive Side Column, LH Operator, HIC >.75" 2 28D2F Weldment, Idler Side Column, RH Operator, HIC.75" 28D2F2 Weldment, Idler Side Column, LH Operator, HIC.75" 28D0F Weldment, Idler Side Column, RH Operator, HIC >.75" 28D0F2 Weldment, Idler Side Column, LH Operator, HIC >.75" DF Cover, Non-Splice Side Column, RH, HIC 7" DF2 Cover, Non-Splice Side Column, LH, HIC 7" D7F Cover, Bottom Side Column, RH, HIC > 7" D7F2 Cover, Bottom Side Column, LH, HIC > 7" D8F Cover, Top Side Column, RH, HIC > 7" D8F2 Cover, Top Side Column, LH, HIC > 7" C7 Splice, Inner, Side Column Cover, HIC > 7" C72 Splice, Outer, Side Column Cover, HIC > 7" 5 A07 Rivet, /" /8", AD MNBOLT, AL (Qty. 20) A8 Hinge, Mounting, Shroud Cover 7 28A08F Weldment, Short Pin Hinge, RH 28A08F2 Weldment, Short Pin Hinge, LH 8 28A07F Weldment, Medium Pin Hinge, RH 28A07F2 Weldment, Medium Pin Hinge, LH 9 28A02F Weldment, Long Pin Hinge, RH 28A02F2 Weldment, Long Pin Hinge, LH 0 A5 Screw, HHCS, /" 20 /8", WZLK 2D02 Harness, Sideframe/Photoeye 2 A9F Plate, Photoeye, Galvanized A9F2 Plate, Photoeye, Stainless Steel A5 Screw, HHCS, /" 20 /8", WZLK A0 Screw, Set, #0 2 /", FLG, WZLK 5 A2 Grommet, /" ID 2A05 Assembly, Counterweight 7 A22 Screw, 5 /8" /", SHSS 8 7A08 Bushing, Machined, 5 /8" GA, ZN 9 B55 Bracket, Mounting, Wiring Harness 20 A297 Screw, HHCS, /8" 5 /8", FLG, WZLK 2 22 7C0 Warning Label, Roll-Ups 2 7B05 Warning Label, Gears 2 A77 Screw, #8 2 /2", PH, PHSTS, SS 25 A7 Screw, # 2 /8", PH, PHMS, ZN 2 A27 Nut, # 2, Hex, KEPS, ZN Manual Part Number: 7A-292 2005 ASI Technologies, Inc. Page 7
25 Spirit HD SK22 Operator Assembly for HIC or WIC < " 2D09F RH 2D09F2 LH 0 20 2 8 9 2 5 5 7 2 7 8 9 Item Part No. Description Item Part No. Description 2B00 Motor, Electric Brake Gear, Nord SK22 50A2 Chain, Roller, #0 2 28B8F Weldment, Limit Switch/Motor Mounting, RH 2 50A255 Link, Master, #0 28B8F2 Weldment, Limit Switch/Motor Mounting, LH 50A07 Cable Clamp, /8" 2D02F Limit Switch, RH 50A05 Cable, /8" Uncoated (L = HIC 0") 2D02F2 Limit Switch, LH 5 28B0 Pulley A02 Screw, /8" /2", GR5, HHCS, ZN 50A0 Sleeve, /8" Dual Swage 5 A08 Washer, Lock, /8", Reg, Split, ZN 7 50A08 Thimble, /8" Cable A07 Screw, /" 20 /", HHCS, ZN 8 9A02 Spring, Extension Chain 7 A0 Washer, Lock, /", Reg, Split, ZN 9 50A25 Chain, ' 8 50B029 Sprocket, T/25T Dual 20 B55 Plate, Shim, Limit Switch 9 50A0 Bushing, Split Taper, P /" Bore 2 50A2 Key, /8" SQ. /" Long 0 Consult Factory Limit Switch Sprocket Page 8 2005 ASI Technologies, Inc. Manual Part Number: 7A-292
25 Spirit HD SK2 Operator Assembly for HIC or WIC " 2D05F RH 2D05F2 LH 0 20 2 8 9 2 5 5 7 2 7 8 9 Item Part No. Description Item Part No. Description 2B009 Motor, Electric Brake Gear, Nord SK2 50A2 Chain, Roller, #0 2 28B79F Weldment, Limit Switch/Motor Mounting, RH 2 50A255 Link, Master, #0 28B79F2 Weldment, Limit Switch/Motor Mounting, LH 50A07 Cable Clamp, /8" 2D02F Limit Switch, RH 50A05 Cable, /8" Uncoated (L = HIC 0") 2D02F2 Limit Switch, LH 5 28B0 Pulley A77 Screw, /2" /", GR5, HHCS, ZN 50A0 Sleeve, /8" Dual Swage 5 A9 Washer, Lock, /2", Reg, Split, ZN 7 50A08 Thimble, /8" Cable A07 Screw, /" 20 /", HHCS, ZN 8 9A02 Spring, Extension Chain 7 A0 Washer, Lock, /", Reg, Split, ZN 9 50A25 Chain, ' 8 50B029 Sprocket, T/25T Dual 20 B55 Plate, Shim, Limit Switch 9 50A258 Bushing, Split Taper, P 5 /8" Bore 2 50A2 Key, /8" SQ. /" Long 0 Consult Factory Limit Switch Sprocket Manual Part Number: 7A-292 2005 ASI Technologies, Inc. Page 9
PULL TO RELEASE NO NC NO NO NO NC NO NO SIMATIC S7-200 PORT 0 SF RUN STOP L 0.0 0. 0.2 0. 2L 0. 0.5 0. L 0.7.0. R N L AC QO Q CPU 22.0..2...5..7.0. AC/DC/RELAY IO Run Term Stop.0..2...5..7.0..2...5 I M 0.0 0. 0.2 0. 0. 0.5 0. 0.7 2M.0..2.. 0.5 M L+ REPLACEMENT PARTS 25 Spirit HD Panel Assembly 8D209 Spirit HD 5 2 2 9 5 50 5 5 L L2 L NC/2 A L L2 L NC/2 A 22 2 25 27 52 0 2 5 5 2 7 8 T T2 T NC/22 A2 T T2 T NC/22 A2 5 2 7 8 25 8 GND 9 5 5 W A STOP RESET 95 NC 9 A2 T T2 T NC22 RESISTOR GND L L2 L T T2 T B B2 L+ L+ L+ L+ 50 5 52 57 58 2 2 2 2 2 22 2 2 2 27 80 8 89 OPEN CLOSE OPEN/CLOSE REVERSING PHOTOEYE EXTERIOR CUTOUT E-STOP 2 27 28 29 0 2 LOOP (OPTIONAL) LOOP (OPTIONAL) DOOR CLOSED (OPTIONAL) DOOR CLOSED (OPTIONAL) PREANNOUNCE TO CLOSE (OPTIONAL) 52 INTLK BRAKE REV EDGE E-STOP PHOTOEYE LOOP 5 7 7 20 2 7 9 2 8 ENCLOSURE COVER INSIDE 5 ASI SPIRIT FAULT OPEN CLOSE STOP PUSH TO OUTSIDE ASI TECHNOLOGIES, INC. WARNING 2 7 5 8 7 L+ L+ 57 58 2 2 22 2 2 NONE NONE NONE NONE NONE NONE BLACK ORANGE WHITE RED BLUE WHT/BLK ORG/BLK GRN/BLK RED/BLK BLK/WHT BLUE/BLK BLK/RED BLUE/WHT GREEN RED/WHT GRN/WHT WHT/RED ORG/RED BLUE/RED 9 0 Page 50 2005 ASI Technologies, Inc. Manual Part Number: 7A-292
25 Spirit HD Panel Assembly Continued 8D209 Spirit HD Item Part No. Description Item Part No. Description D02 Enclosure, " " 2 C Subpanel 2A00 Counter, 2 VAC 2A90 200 Resistor, 200 Ohms (for electric reversing edge only) 5 B79 Bracket, DIN rail 22B025 Rail, DIN, 00 mm 7 22B02 Rail, DIN, 75 mm 8 22B027 Rail, DIN, 75 mm 9 2B025 Transformer, 208/20/0V to 2/20V 0 2A500 Contactor, reversing, Siemens 2A2-5 Overload, motor, Siemens, 2.8.0 amps 2A2-7 Overload, motor, Siemens,.5. amps 2 2A2 Suppressor, RC 22A22 Seal, security 2A2 Programmable logic controller 5 8B00- Program, Siemens PLC 2A2 Base, pin 7 2A22 Base, relay, Finder 8 2A22 Detector, photoeye, dual channel 9 2A2 Relay, 2 VAC, Finder 20 2A25 Relay, 2 VAC, Finder (for electric reversing edge only) 2 2A2 Suppressor, RC, Finder 22 2A29 Block, fuse, 2 pole 2 22A209- Fuse, class CC, amp 2 22A20- Fuse, midget, /0 amp 25 22A20-2 Fuse, midget, amp 2 22A007 Block, terminal 27 22A008 Retainer, end 28 22A02 Label, terminal block 29 22A009 Barrier, terminal block 0 B09 Insulator, terminal block 22A09 Separator, link rail 2 22A00 Link rail, 2 position 22A0 Link rail, position 2C022F Harness, 9 conductor (HIC ') 2C022F Harness, 9 conductor (HIC > ') 5 22A059 Pushbutton, green 22A00 Pushbutton, illuminated, yellow 7 22A0 Pushbutton, E-Stop 8 2C027 Harness, control panel (not shown) 9 22A27 Strain relief, nylon 0 22A9 Locknut, nylon 22A09- Cable tie,.5" long 2 22A28 Base, mounting, cable tie 7B020 Label, subpanel 7B02 Label, PLC 5 7A07 Label, UL 508 7C02 Label, warning 7 7B007 Label, rating plate 8 7C002 Label, Spirit 9 A052 Screw, # 0 /", PAN, PHL 50 A720 Screw, # 2 /8", PAN, PHL, type F 5 A72 Screw, #0 2 /8", PAN, PHL, type F 52 22A09- Varistor, Z20 Manual Part Number: 7A-292 2005 ASI Technologies, Inc. Page 5
25 Spirit HD Lintel Brush Assembly 2C578 2 Item Part No. Description A007 Retainer, Straight Aluminum Track, 2" (L = WIC) 2 B50 Support Tube, Shroud/Lintel Brush 5A0 Brush, " Polypropylene (L = WIC) A05 Screw, /" /", HD, SLFDR, ZN Page 52 2005 ASI Technologies, Inc. Manual Part Number: 7A-292
Labels 25 Spirit HD EMERGENCY MANUAL RELEASE In the event of a power outage pull handle down while lifting bottom of door. Release handle when door approaches full open. CAUTION Connect Reversing edge switch. Test edge daily. See Instructions. 2 WARNING WARNING. Read, study and understand all warning labels, operating instructions and installation manual furnished with this equipment prior to use. If any portion of this material is unclear, contact your factory representative for clarification. 2. This is a high speed door designed for vehicular traffic. Operation may be automatic. Keep doorway clear at all times. Door impact may cause personal injury or property damage.. Do not start door downward unless doorway is clear. Once door has begun closing Do Not Enter Doorway!. Check reversing edge, photoeye and any other activation device for proper operation daily. See operating instructions for procedure. 5. Do not operate door with side columns open or without factory provided shrouds properly installed.. Mount door operator more than 8 feet (2. M) above the floor. 7. It is your responsibility to keep all warning labels and instructional literature legible and intact. Replacement labels and literature are available from the factory. 8. Failure to heed these warnings may result in equipment and/or personal or fatal injury.. Read, study and understand all warning labels, operating instructions and installation manual furnished with this equipment prior to use. If any portion of this material is unclear, contact your factory representative for clarification. 2. This is a high speed door designed for vehicular traffic. Operation may be automatic. Keep doorway clear at all times. Door impact may cause personal injury or property damage.. Do not start door downward unless doorway is clear. Once door has begun closing Do Not Enter Doorway!. Check reversing edge, photoeye and any other activation device for proper operation daily. See operating instructions for procedure. 5. Do not operate door with side columns open or without factory provided shrouds properly installed.. Mount door operator more than 8 feet (2. M) above the floor. 7. It is your responsibility to keep all warning labels and instructional literature legible and intact. Replacement labels and literature are available from the factory. 8. Failure to heed these warnings may result in equipment and/or personal or fatal injury. ASI TECHNOLOGIES, INC. ASI TECHNOLOGIES, INC. Item Part No. Description 7A0 Manual operation decal 2 7B00 Reversing edge decal 7C0 Warning label 7A9 Warning label nameplate assembly Manual Part Number: 7A-292 2005 ASI Technologies, Inc. Page 5
SPIRIT HD HIGH SPEED FABRIC ROLL-UP DOOR 588 N. 95th Court Milwaukee, WI 5225 () -200 (800) 558-708 FAX: () -98 www.asidoors.com