HITECH HYDRAULICS www.hitechimm.com www.hitechgroup.org www.hitechhydraulics.com INJECTION MOULDING MACHINES COMPLETE HYDRAULIC SOLUTIONS CNC TURNED PRECISION P A R T S ik S D KINETIC SERVO DRIVE SINGLE TURNKEY PROJECTS SERIES 70 Tons - 750 Tons 60 gm - 4000 gm HYBRID SERVO INJECTION MOULDING MACHINE
PLC - FEATURES B&R - PLC * Display, control, I/Os and software in one set. * I/Os to control all types of injection molding machines. * Closed loop for hydraulic axes. * Graphic editor for flexible automatic cycle. * Configurable, freely programmable I/Os. * Extensive online help. * Multilanguage capability. * Robot control integrated. * Euromap63 as option. * Servo driven hydraulic pump as option. * remote diagnostics via modem or internet. MACHINE FEATURES STANDARD * Three Platen rigid clamping system, with Tapped holes on mould area. * Screw Driven by Hydro motor on a rigid twin cylinder Injection system. * 10.1 colored screen PLC, with Multi-Mould Memory feature. * KSD - series Servo controlled close loop Hydraulic system. * Power saving 3 phase HEATERS - controlled by GEFRAN Three Phase SSR s. * TRIO Safe Clamping - Hydraulic, Electrical & Mechanical. * Hardened steel bushing in toggle system. * Grease Lubrication system * Sealed Oil Tank. * Thin Wall component ready. * Rigid aesthetics. * Multi-point Hydraulic Ejector system. * Air blow ejections. * Low pressure mold clamping safety. * Stainless Steel Hopper. OPTIONAL * Photo sensor system on request. * Robot interface on request. * Conveyor system. * Core pulling system on request. * Bi-Metallic screw on request. * IML systems. * Touch screen PLC. * Hopper Dryer Systems. * De-humidifer system for pet preform line. Powered by B Bharat Bijlee
options SERVO POWER SAVES ENERGY BY 20% TO 80% POWER CONSUMPTION CHART CONCEPT OF SERVO SYSTEM I with Convn. Hydraulic Unit I with SERVO Hydraulic Unit P() 20 18 16 14 12 10 8 6 4 2 CLAMP HYDRAULIC CYLINDER CONTROL VALVE GEAR PUMP OIL TANK INJECTION P PRESSURE HOLDING CHARGING COOLING Energy saving in Holding Stage 0 1 2 3 4 5 6 7 8 10 11 12 14 15 16 17 18 1 20 21 T(S) PRESSURE SENSOR M PS E INVERTER DRIVE M - SERVO MOTOR PREMANENT MAGNET TYPE E - ROTARY ENCODER BENEFITS OF SERVO HYDRAULIC SYSTEM > Neglible noise. > Low electricity consumption. > Low Oil temperatures. > Increased hydraulic parts life. > Fast productivity - fast cycle time. > No PQ valves required. Energy saving in Cooling Stage MOULD CLOSE EJECTOR MOULD OPEN In Servo energy saving system, there is no extra energy consumption. I works on a principle of ON DEMAND LOAD CONSUMPTION, as the output volume changes according to load. In the holding phase stage, pressure required is maintained by lowering the RPM of servo motor by the invertor which consumes less energy maintaining the torqueas required. All thanks to the Gear pump. BETTER MOULDING STABILITY Repeatability in pressures, due to SERVO MOTOR CLOSE LOOP control, increases the product finish PRESSURE SENSOR Close loop system helps in a accurate feedback to the inverter drive which further controlling the RPM of the servo motor. POWER SAVING LESS MAINTENANCE Due to less moving part in gear pump, increases the life of the pump and helps reducing the noise level. HIGH ENERGY SAVING In an ideal working state, compared with conventional injection moulding system, energy saving can reach upto 20% to 80%.
OPTIONAL - HRS ( HYBRID REFILL SYSTEM) HRS - HYBRID REFILL SYSTEM This system is solely designed by us for our injection moulding machines. This system comprises a combination of torque multiplier and servo motor controlled by variable frequency drive. Benefits of HRS - HYBRID REFILL SYSTEM over Conventional Hydromotor System. > Upto 8% of efficiency from input to output ratio. As compared to conventional hydro motor system in which there are hydraulic losses, frictional losses and power loss. > HRS is clean, noiseless and less hardware is required to rotate the injection screw. > This system ensures to delivery faster cycle time, as it is completly sperated from the main hydraulic system which can run parallel to refilling stage like opening and closing of moulds. > No oil is required, no valves are required, no hose pipes. HYBRID REFILL SYSTEM HRS - Hybrid Refill System Conventional Hydro Motor Arrangement
iksd SERIES FIXED TOGGLE CLAMPING SLAUTED PLATEN DIRECT SCREW DRIVE INJECTION SYSTEM SYSTEM CLAMPING UNIT INJECTION SYSTEM SYSTEM CLAMPING UNIT SCREW DIAMETER SCREW L/D RATIO SHOT SIZE (THEORATICAL) INJECTION WEIGHT (PS) INJECTION PRESSURE SCREW SPEED CLAMPING TONNAGE TOGGLE STROKE SPACE BETWEEN TIEBARS TIEBAR DIAMETER MAX MOULD HEIGHT MIN MOULD HEIGHT EJECTOR STROKE EJECTOR TONNAGE NO. OF EJECTORS MAX. PUMP PRESSURE PUMP MOTOR POWER HEATER POWER SCREW DIAMETER SCREW L/D RATIO SHOT SIZE (THEORATICAL) INJECTION WEIGHT (PS) INJECTION PRESSURE SCREW SPEED CLAMPING TONNAGE TOGGLE STROKE SPACE BETWEEN TIEBARS TIEBAR DIAMETER MAX MOULD HEIGHT MIN MOULD HEIGHT EJECTOR STROKE EJECTOR TONNAGE NO. OF EJECTORS MAX. PUMP PRESSURE PUMP MOTOR POWER HEATER POWER CC GMS Mpa RPM NO. BAR CC GMS Mpa RPM NO. BAR i70 25 30 35 24 21 1 64 2 125 56 80 10 275 11 140 0-225 700 280 310 x 310 55 330 100 80 30 1 11 5.8 i20 55 60 65 24 22 20.2 676 805 45 615 733 860 202 170 145 220 200 50 620 x 620 100 630 70 30 1 i80 32 35 38 22 20 1 3 10 121 146 173 203 170 144 0-225 800 320 360 x 340 60 120 0 30 1 11 5.8 i 65 70 75 21.5 20 18.7 1161 1226 1407 1057 1115 1280 15 168 146 0 670 710 x 630 710 260 0 37 24.5 i0 i0 i i220 i260 35 38 42 38 42 45 42 45 50 45 50 55 22 20.3 18.4 24 22 20.5 23.6 22 1.8 24.4 22 20 163 235 226 277 318 311 357 441 37 40 53 148 176 214 206 252 28 283 325 402 362 446 540 21 184 152 208 171 14 203 177 143 207 168 8 210 185 180 50 55 60 24 22 20.3 52 704 826 53 641 752 202.3 170 144. 00 00 0 2 2600 370 x 370 380 420 x 420 435 470 x 470 475 520 x 520 540 570 x 570 65 70 80 0 5 380 450 520 560 600 120 140 180 140 38 5 50 5 50 5 70 70 7.5 8 18.5 12.5 18.5 28 14 17 i400 i450 i550 i650 i750 70 75 80 75 80 85 80 85 0 21.4 20 18. 21.3 20 18. 23 21.1 1.5 24 1520 172 167 2156 2187 2468 2767 1205 83 1573 1528 1738 162 10 2246 2518 1 173 152 15 172 152 188 167 14 155 D 5 18.8 3082 2805 4 85 0 5 22.3 21 1. 2303 2582 2877 206 2 2618 206 184 164 125 D 100 18. 3188 201 14 0 5 105 23.2 22 1. 2868 315 303 2610 207 3552 15 175 143 0 4000 4500 5500 6500 7500 710 760 x 760 760 800 x 720 00 00 x 820 30 60 x 880 1000 1000 x 40 120 0 165 780 800 850 00 1000 250 300 250 260 400 300 250 - - - 32+24 26 32+24 34 32+24 36 38+38 38+38 37.2 4 NOTE: As we are striving to improve the quality of our products, we reserve the rights to change the design & specifications without notice. D 1 4283 388 1
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