Hybrid and Electric Vehicle Connection System Portfolio Selected for the Distribution Channel

Rev 6.09.07 DCS Hybrid and Electric Vehicle Connection System Portfolio Selected for the Distribution Channel

Rev 6.09.07 Vehicle electrification is a reality. Driven by rising fuel costs, environmental concerns and a combination of government regulations and incentives, the market for EVs (Electric Vehicles) and HEVs (Hybrid Electric Vehicles) is now becoming a reality. Vehicle specifications and infrastructure deployment have reached a certain level of industrialization. Standards have already been established for vehicle charging interfaces used on plug in HEVs and EVs. There are three standards used throughout the world including SAE J77 in North America and Japan, IEC696 Type II in Europe, and GB/T 034 in China. In addition, SAE has established a common footprint for DC (Direct Current) fast charging in North America and Europe. Delphi offers a complete line of all global charging standards. Delphi is currently driving the innovations required for future multivoltage architectures. Our research and development teams have leveraged the lessons learned from the collaboration with OEM s to focus on technological excellence and to provide real-life electrification performance. With a unique expertise in architecture optimization and systems integration, the company has created one of the most comprehensive portfolios of high power connection systems. A world of electrification. Delphi has been researching and developing safe, reliable and high performance products for vehicle electrification for more than 0 years. Delphi believes that in order for hybrid and electric vehicles to become mainstream, they need to be made accessible and practical for the average consumer. Hybrid and electric vehicles present unique challenges when it comes to electrical architecture. They demand performance requirements including shielding to protect against electromagnetic interference, sealing to prevent short circuits, and management of a hazardous voltage interlock loop, or HVIL. To help keep drivers and service technicians safe in High Voltage environments, a number of complex factors in the electrical system must be addressed and engineered for reliability and peak performance. About Delphi Delphi Automotive PLC (NYSE: DLPH) is a leading global supplier of technologies for the automotive and commercial vehicle markets. Headquartered in Gillingham, England, Delphi operates major technical centers, manufacturing sites and customer support services in 3 countries, with regional headquarters in Bascharage, Luxembourg; São Paulo, Brazil; Shanghai, China and Troy, Michigan, U.S. Delphi delivers innovation for the real world with technologies that make cars and trucks safer as well as more powerful, efficient and connected. Visit www.delphi.com www.delphi.com/connectors

Rev 6.09.07 Table of contents AUXILLARY MODULES On-Board Charger Connector Level / Level 6 way Device Connection System AK Class Shield-Pack HV80 Way pass through HVIL (+ way), Way with shunted HVIL, 3 Way APEX HV80 way Connection System with HVIL Shield-Pack HV80 Piece Header with Pluggable Inner Connector APEX 950 On-Board Charger Connector 4 + Way Connection System with HVIL Charging Inlets, Plugs and Couplers 6-7 8 9 0 POWER CONVERSION AK Class 4 way Connection System with HVIL RCS800 High Voltage Way Connection System with HVIL RCS890 High Voltage Way Right Angle Connection System with HVIL AK passthru High Voltage, & 3 way Panel Mount System Metal passthru way Panel Mount System, 4 AND 48 Volt Solutions 3 4 5 6 7 Charge Inlet Level & Vehicle Charging Inlet Charge Inlet Type II Vehicle Charging Inlet Charge Coupler Connector Pigtails 5 3 4 Power Pack 000 Way Inline Connectors Power Pack 000 Way Device and Pass-Through Connectors 9 0- Charge Plug Mode 3 Jumpers 6 Charge plug mode assembly (with ICCB) 7 Dimensions 5-33 3

EV/EV s: Delphi DCS product offering Auxiliary Devices E-Heater, DC Converter, Charger, Air Conditioning, Coolant Heater Control Power Conversion HV battery, E-motor, Inverter, junction box, power electric box Charging Systems Charging inlets and couplers AC on-board charger, 4, 48V Connections 48V Inverter, 48V Battery, Power Distribution boxes, E-charger (e-booster) V battery, DC/DC converter, V Electrical Distribution Center Security Classification

SELECTOR GUIDE Auxiliary Modules Solutions Image Page number Temperature/ Vibration Class Shielding Amperage Voltage # Ways / orientation Sections On-board charger female 6-7 On-board charger applications (Level and ) On-board charger male inline Body to Medium Not shielded 3A at 85 C 600V to 4 power lines / 80 to 5 mm² On-board charger header 8 Battery pack (Aux) DC/DC converter On-board charger PTC Electric Heater Electric air conditioning Electric power Steering AK class 3way female (no HVIL) AK class way female (HVIL passthrough) AK class way female (HVIL shunt) Level 4/ Level (LV 5) Shielded multicore cable 30A at 85 C 850V to 3 power lines / 80.5 to 4 mm² 9 APEX80 way plug APEX80 way header Body Peripheral with metal braid 0 Electric air conditioning PTC Electric Heater Charger Inner connector HV80 with inner connector header Body Individual Shielded cable 35A at 70 C 000V power lines / 80.5 to 5 mm² HV80 with inner connector female On-board charger APEX 950 On-Board Charger Connector (HVIL shunt) Body Not shielded 5A at 70 C 750V 4 power lines / 80 0 to 6 mm² power 0.5 to 0.75 mm²

Rev 6.09.07 On-Board Charger Connector Level / Level 6 way Device Connection System AUXILLARY MODULES High voltage unshielded system for onboard charger applications (Level and ) Performance Current capacity: 3A at 85 C Voltage: 600V DC Temperature range: -40 C to +5 C Sealing protection: IP67, IP6K9K Electrical protection: IPXB Sealed connection system Capability for four power circuits and two signal circuits Unshielded with terminal spacing for HV applications Two-stage locking system for electrical protection One-stage locking system also available Finger proof/touch safe Cable range: mm to 5 mm Capable of multiple keys/indexes Header connector Part number: Mating Part number: DPN Key/index BOM 339376 0 On_board charger connector - (tool required for disconnection) 339378 0 On_board charger connector - (no tool required) Male Terminals 366374 Male Terminal.0 HES Gold required.75-.0mm 378383 Male Terminal.4 HES Gold required -3mm 378384 Male Terminal.4 HES Gold required 4-5mm, 3 or 4 DPN Key/index BOM 387905 0 Level harness connector (+) -.5 mm² 3879050 0 Level harness connector (3+) -.5 mm² 3879049 0 Level harness connector (4+) -.5 mm² 3879048 0 Level harness connector (+) 4-5 mm² 3879047 0 Level harness connector (3+) 4-5 mm² 3879046 0 Level harness connector (4+) 4-5 mm² Female Terminals 366378 Female Terminal.0 HES Gold required.75-.0mm 3783300 Female Terminal.4 HES Gold required -3mm, 3 or 4 378330 Female Terminal.4 HES Gold required 4-5mm 6

Rev 6.09.07 On-Board Charger Connector Level / Level 6 way Inline Connection System AUXILLARY MODULES Inline between inlet and on-board charger for cable routing (Level and )) Performance Current capacity: 3A at 85 C Voltage: 600V DC Temperature range: -40 C to +5 C Sealing protection: IP67, IP6K9K Electrical protection: IPXB Sealed connection system Capability for four power circuits and two signal circuits Unshielded with terminal spacing for HV applications Two-stage locking system for electrical protection Finger proof/touch safe Cable range: mm to 5 mm Capable of multiple keys/indexes Header connector Part number: Mating Part number: DPN Key/index BOM 3990593 0 Level harness connector (+) 399059 0 Level harness connector (3+) 399059 0 Level harness connector (4+) 3990590 0 Level harness connector (+) 3990589 0 Level harness connector (3+) 3990588 0 Level harness connector (4+) Male Terminals 366374 Male Terminal.0 HES Gold required.75-.0mm 378383 Male Terminal.4 HES Gold required -3mm, 3 or 4 378384 Male Terminal.4 HES Gold required 4-5mm DPN Key/index BOM 387905 0 Level harness connector (+) -.5 mm² 3879050 0 Level harness connector (3+) -.5 mm² 3879049 0 Level harness connector (4+) -.5 mm² 3879048 0 Level harness connector (+) 4-5 mm² 3879047 0 Level harness connector (3+) 4-5 mm² 3879046 0 Level harness connector (4+) 4-5 mm² Female Terminals 366378 Female Terminal.0 HES Gold required.75-.0mm 3783300 Female Terminal.4 HES Gold required -3mm, 3 or 4 378330 Female Terminal.4 HES Gold required 4-5mm 7

Rev 6.09.07 Shield-Pack HV80 AK CLASS female connector AUXILLARY MODULES High voltage accessories connection system Performance Current capacity: 30 A at 85 C Voltage: 850V DC Temperature range: -40 C to +40 C Sealing protection: IP6K9K Electrical protection: IPXB unmated, IPXD mated Sealed connection system Two or three HV power circuits (.8 mm terminal) Way: HVIL shunted in harness connection and pass-through HVIL options available 3 Way: No HVIL Finger proof/touch safe Cable range:.5 & 4mm multi-core circuit; 0.5 mm HVIL circuit ( way only) Four keys/indexes Female connector: 333707 Receptacle Housing Subassembly, Way, Code A 333704 Receptacle Housing Subassembly, Way, Code B 333706 Receptacle Housing Subassembly, Way, Code C 333705 Receptacle Housing Subassembly, Way, Code D 350603 Receptacle Housing Subassembly, Way, Code E Terminals 33578 DCK.8 FEMALE TERMINAL 4 mm² 335430 DCK.8 FEMALE TERMINAL.5 mm² 3350574 Duo Twin 0,64 MALE TERMINAL 0,5 mm² (HVIL passthrough version only) Components: DPN Way, HVIL shunt Bill Of Material Way, HVIL passthrough 333706 Spacer 33383868 Shielding 333707 ASM Strain Relief for 3X.5sqmm 3337057 Cable Seal for 3X.5sqmm 333709 Inner Housing, Way 333709 ASM Strain Relief for X4.0sqmm 3337059 Cable Seal for X4.0sqmm 3337073 Inner ferrule 333707 Outer ferrule 3337097 Inner Housing Subassembly 3337094 Inner Housing, 3Way 3337098 TPA (Terminal Position Assurance) 3 way 8

Rev 6.09.07 APEX HV80 way Connection System with HVIL AUXILLARY MODULES High voltage peripheral equipment connection system: Air conditioning, PTC, Charger Performance Current capacity: 35 A at 70 C Voltage: 000V DC Temperature range: -40 C to +5 C Sealing protection: IP67, IPX9K Electrical protection: IPXB Bundle shielding with external braid Dual sealing connection system: mated and unmated header Panel mount to device with face seal Unique integrated electric interlock - HVIL shunted in harness connector Two-stage disconnect for safe unmating ErgoMate Axial Mating Assist System on harness connector Two HV power circuits (.8 mm terminal) Flange size: 46 mm x 53 mm IPXB Finger proof/touch safe Cable range:.5 to 4 mm power circuit; 0.5 to 0.75 mm HVIL circuit Two keys/indexes Header connector Part number: Mating Part number: DPN MPN Key/index BOM 335766 F8730 APEX-80 WAY HEADER CODE BLACK 335767 F9730 APEX-80 WAY HEADER CODE BROWN Male Terminals DPN MPN BOM 55698 NA APEX 80 MALE TERMINAL 4 mm² 5509074 NA APEX 80 MALE TERMINAL.5 mm² 0779703 6000734 HVIL- Interlock DCS.5 gold-plated MALE TERMINAL 0,5-,0 mm² 33580 600074 HVIL- Interlock DCS.5 gold-plated MALE TERMINAL 0,-0,35 mm² Seal DPN MPN BOM 33575 C30400 APEX.8 MALE & FEMALE SWS Red 4 mm² 33580 C0400 APEX.8 MALE & FEMALE SWS.5 mm² 544379 6099393 DCS.5 MALE RED SWS 0, - 0,5 mm² 544380 6099398 DCS.5 MALE GREY SWS 0,75 -,0 mm² DPN MPN Key/index BOM 335748 F0830 APEX-80 WAY PLUG CODE BLACK 335765 F830 APEX-80 WAY PLUG CODE BROWN Female Terminals 080733 APEX.8 FEMALE TERMINAL 4 mm² 36767 APEX.8 FEMALE TERMINAL.5 mm² Seal DPN MPN BOM 33575 C30400 APEX.8 MALE & FEMALE SWS Red 4 mm² 33580 C0400 APEX.8 MALE & FEMALE SWS.5 mm² 9

Rev 6.09.07 Shield-Pack HV80 Piece Header with Pluggable Inner Connector AUXILLARY MODULES Ideal for internal battery harnesses/high voltage connection system Performance Current capacity: 40A at 85 C Voltage: 000V DC Temperature range: -40 C to +5 C Sealing protection: IP67, IP6K9K Electrical protection: IPXB Inner Connector with TPA can be plugged into header during device assembly Sealed connection system Panel mount to device with face seal Internal HVIL (shunt in harness connector) Two options available : - Two-stage locking system for HVIL time delay - Tool-less mating system Two HV power circuits (.8 mm terminal) Finger proof/touch safe Cable range: mm to 5 mm power circuit; 0.5 mm HVIL circuit 0 Header & Inner connector Part number: DPN Key/index BOM 33753 0 Shield-Pack HV80 piece header with Loose Inner connector 335445 0 Shield-Pack HV80 piece header with Loose Inner connector 556394 0 Inner connector 556395 0 Inner connector Male Terminals 3753470.8 Male terminal -.48-3.97 cable OD - mm 375347.8 Male terminal - 3-4.09 cable OD / 3 mm-5mm solder rqd 3790534.8 Male terminal - 3.40-5.4 cable OD / 4-5 mm 54335 HVIL terminal TPA 556390 TPA (Terminal Position Assurance) Ferrule (for female connector only) 3737698 Inner ferrule.57-.87 cable OD / 4 gage (mm) 3737699 Inner ferrule 3.30-3.46 cable OD / gage (3mm) 3737700 Inner ferrule 3.84-4.09 cable OD / 0 ga (5mm) 373770 Outer Ferrule Mating Part number: Female Terminals Seal 55345 Cable seal LSR 0ga 55345 Cable seal LSR ga 553453 Cable seal LSR 4ga 553454 Cable seal LSR 4mm EU TPA DPN Key/index BOM 384784 0 Shield-Pack HV80 Internal HVIL Shunted - (tool required for disconnection) 383059 0 Shield-Pack HV80 Internal HVIL Shunted - (tool required for disconnection) 3380354 0 Shield-Pack HV80 Internal HVIL Shunted - (no tool required) 3380355 0 Shield-Pack HV80 Internal HVIL Shunted - (no tool required) 38833.8 Female terminal 3-4-5mm 3799603.8 Female terminal -.5-.5mm 384780 TPA/seal retainer Cable 4 ga 384779 TPA/seal retainer Cable ga 384778 TPA/seal retainer Cabe 0 ga

Products presentation Rev APEX 950 On-Board Charger Connector 4 + Way Connection System with HVIL HV Auxiliary Modules Header connector Part number: DPN Key/index BOM 334037 APEX 950 Header connector Code Male Terminals High voltage unshielded system for onboard charger applications Performance Current capacity: 5A at 70 C Voltage: 750V Temperature range: -40 C to +5 C Sealing protection: IP67, IPX9K Electrical protection: IPXB F008900 APEX 950 Male Terminal 0 to 6mm 4 55698 APEX 80 MALE TERMINAL 4 mm² 6000734 HVIL - Interlock DCS.5 Male Terminal AU Sealed 0.5 to mm Seals F8900 APEX 950 SWS wire size 6 mm F08900 APEX 950 SWS wire size 0 mm 4 C30400 APEX.8 SWS 6099393 DCS.5 SWS red 0. to 0.5 mm Sealed in mated or unmated position Unshielded 4 + way connector Panel mount to device with face seal to module Unique integrated electric interlock - HVIL shunted in harness connector ErgoMate slider for easy handling and reduced mating force 5 HV power circuits (four 9.5 mm and one.8 mm terminals) Flange size: mm x 5 mm IPXB Finger proof/touch safe Cable range: 0 to 6 mm power circuit; 0.5 to 0.75 mm electric interlock key/index Mating Part number: DPN Key/index BOM 334039 APEX 950 connector black Code Female Terminals F08900 APEX 950 Female Terminal 0 to 6mm 4 080733 APEX.8 FEMALE TERMINAL 4 mm² Seals F8900 APEX 950 SWS wire size 6 mm F08900 APEX 950 SWS wire size 0 mm 4 C30400 APEX.8 SWS 6099393 DCS.5 SWS red 0. to 0.5 mm

SELECTOR GUIDE Power Conversion Solutions Image Page number Temperature/ Vibration Class Shielding Amperage Voltage # Ways / orientation Sections 3 AK class 4 header AK class 4 female plug Level 4/ Level 3 (LV 5) Shielded cable 80A at 40 C (50 mm²) 850V ways / 90 5 to 50 mm² 4 RCS890 female terminal RCS890 way header RCS-890 way plug Body Peripheral with metal braid 0A at 85 C (50 mm²) 000V ways / 90 35 to 50 mm² RCS890 female terminal 5 6 7 Inverter DC/DC Converter Battery junction box power electric box High Voltage Power Distribution RCS890 way header RCS-890 way plug RCS890 female terminal Plastic AK pass through way Plastic AK pass through way Plastic AK pass through 3way Metal pass through 5 mm² Metal pass through 35 mm² Metal pass through 50 mm² Body to Medium Level 4/ Level 3 (LV 4) Volvo truck class 5 & 6 Peripheral with metal braid Shielded cable Shielded cable 0A at 85 C (50 mm²) 80A at 40 C (50 mm²) 50A at 85 C (50 mm²) 000V ways / 80 600V 000V to 3 ways / 80 way with indexes / 80 35 to 50 mm² 6 to 50 mm² 5 to 50 mm²

Rev 6.09.07 HV890 AK Class 4 Way Connection System with HVIL POWER CONVERSION 3 Header: High voltage/high current modules: inverter, battery, junction box, power electric box Performance Current capacity: 70A at 40 C Voltage: 850V DC Temperature range: -40 C to +40 C IP Rating: IPX7, IP6K9K Vibration severity 3 LV5 3335454 AK Way Pin Header-Code A 3335455 AK Way Pin Header-Code B 3335456 AK Way Pin Header-Code C 3335457 AK Way Pin Header-Code D HVIL terminal (Interlock) 48760-3 MCON. Male terminal (TE connectivity) Insulation & socket: (for female connector) 33355944 Outer insulation 33355985 Deep Drawn Socket, Pin Assy Number of ways: Number of indexes: 4 Terminal Size/Style: Ø8mm Pin Sleeve Wire range: 5mm to 50mm Fully interchangeable with other AK productz Female connector: 3335578 AK CLASS 4 FEMALE CODE A 3335578 AK CLASS 4 FEMALE CODE B 33355783 AK CLASS 4 FEMALE CODE C 33355784 AK CLASS 4 FEMALE CODE D 5 mm²: 33383885 Female Terminal Assy.5mm 3337565 Inner Ferrule 5mm 3337566 Outer Ferrule 5mm,Ni plated 33373550 ASM Strain Relief 5 mm 33375343 Cable Seal 5mm 35 mm²: 33355955 Female Terminal Assy.35/50mm 33355939 Inner Ferrule 35mm 3335594 Outer Ferrule 35mm,Ni plated 33355947 ASM Strain Relief 35 mm 33355954 Cable Seal 35mm 50 mm²: 33355955 Female Terminal Assy.35/50mm 33355938 Inner Ferrule for 50mm 33355940 Outer Ferrule 50mm,Ni plated 33355946 ASM Strain Relief 50 mm 33355953 Cable Seal 50mm

Rev 6.09.07 RCS800 High Voltage Way Connection System with HVIL POWER CONVERSION High voltage/high current modules: inverter, battery, junction box, power electric box Performance Current capacity: 30 A at 70 C Voltage: 000V DC Temperature range: -40 C to +5 C Sealing protection: IP67, IPX9K Electrical protection: IPXB Bundle shielding with external braid Dual sealing connection system: mated and unmated header Panel mount to device with face seal to module Unique integrated electric interlock - HVIL shunted in harness connector Two-stage disconnect for safe unmating ErgoMate Axial Mating Assist System on harness connector Two HV power circuits (8.0 mm round terminal) Flange size: 53 mm x 83 mm IPXB Finger proof/touch safe Cable range: 35 to 50 mm power circuit; 0.5 to 0.75 mm HVIL circuit Two keys/indexes Header connector Part number: Mating Part number: DPN MPN Key/index BOM 335764 F4730 RCS-800 WAY HEADER CODE BLACK 33576 F5730 RCS-800 WAY HEADER CODE BBROWN Male Terminals DPN MPN BOM 33593 F076600 RCS 800 MALE Bus Bar TERMINAL Silver version standard length 335746 F76600 RCS 800 MALE Bus Bar TERMINAL Silver version V length 335747 F76600 RCS 800 MALE Bus Bar TERMINAL Silver version V length 0779703 6000734 HVIL- Interlock DCS.5 gold-plated MALE TERMINAL 0,5-,0 mm² Seal DPN MPN BOM 544379 6099393 DCS.5 MALE RED SWS 0, - 0,5 mm² 544380 6099398 DCS.5 MALE GREY SWS 0,75 -,0 mm² DPN MPN Key/index BOM 3974469 F6730 RCS-800 WAY PLUG CODE BLACK 33576 F7730 RCS-800 WAY PLUG CODE BROWN Female Terminals DPN MPN BOM 3893887 F385400 RCS 800 FEMALE TERMINAL silver version 35 to 50 MM² 3893889 F57600 RCS 800 FEMALE RETAINER (PLUG) Seal DPN MPN BOM 3893888 F47600 RCS 800 FEMALE SWS 35-40 MM² (PLUG) 393559 F37600 RCS 800 FEMALE SWS 50 MM² (PLUG) 4

Rev 6.09.07 RCS890 High Voltage Way Right Angle Connection System with HVIL POWER CONVERSION High voltage/high current modules: inverter, battery, junction box, power electric box Performance Current capacity: 0A at 70 C Voltage: 000V DC Temperature range: -40 C to +5 C Sealing protection: IP67, IPX9K Electrical protection: IPXB Bundle shielding with external braid Dual sealing connection system: mated and unmated header Panel mount to device with face seal to module Unique integrated electric interlock - HVIL shunted in harness connector Two-stage disconnect for safe unmating Slider Mating Assist System on harness connector Two HV power circuits (8.0 mm round terminal) Flange size: 5 mm x 6 mm IPXB Finger proof/touch safe Cable range: 35 to 50 mm power circuit; 0.5 to 0.75 mm HVIL circuit One key/index Header connector Part number: Mating Part number: DPN MPN Key/index BOM 335038 F70 RCS-890 -WAY HEADER CODE BLACK Male Terminals Seal DPN MPN BOM 33593 F076600 RCS 800 MALE Bus Bar TERMINAL Silver version standard length 335746 F76600 RCS 800 MALE Bus Bar TERMINAL Silver version V length 335747 F76600 RCS 800 MALE Bus Bar TERMINAL Silver version V length 0896 6000534 DCS.5 gold-plated FEMALE TERMINAL 0.5 to.0 mm² DPN MPN BOM 544379 6099393 DCS.5 MALE RED SWS 0, - 0,5 mm² 544380 6099398 DCS.5 MALE GREY SWS 0,75 -,0 mm² DPN MPN Key/index BOM 335750 F90 RCS-890 -WAY PLUG CODE BLACK Female Terminals DPN MPN BOM 33507 F6000 RCS 890 FEMALE TERMINAL silver version 35 to 50 MM² Seal & retainer DPN MPN BOM 335754 F30 RCS 890 -WAY FEMALE SWS & RETAINER (PLUG) 50 mm² 335753 F30 RCS 890 -WAY FEMALE SWS & RETAINER (PLUG) 35-40 mm² Clamp DPN MPN BOM 33504038 F8500 RCS890 -WAY HALF CLAMP 5

Rev 6.09.07 AK passthru High Voltage, & 3 way Panel Mount System POWER CONVERSION High voltage/high current modules: inverter, battery, junction box, power electric box Performance Current capacity: 90A at 40 C Voltage: 850V DC Temperature range: -40 C to +40 C IP Rating: IPX7, IP6K9K Vibration: LV4, Vibration Severity 3, Temperature Severity 4 Possible configurations:, or 3 ways Main Housing Material: Plastic Terminal Size/Style: Ring-Tongue Wire range: 6mm to 50mm Shielding principle: 360 Individually Shielded Housing Body Component: 3334054 ASM AK passthrough -way 3334055 ASM AK passthrough -way 3334056 ASM AK passthrough 3-way 3334053 Peripheral Seal, or 3 33346986 ASM Shield Terminal, or 3 6 mm²: 35 mm²: 33340537 Single Wire Seal fo 6 mm² cable, or 3 3334054 Protection Cover Assy for 6mm², or 3 33340554 Shielding Outer Ferrule for 6sqmm² cable, or 3 5 mm² : 33340536 Single Wire Seal fo 5 mm² cable,, or 3 3334054 Protection Cover Assy for 5mm², or 3 33340553 Shielding Outer Ferrule for 5 mm² cable, or 3 33340535 Single Wire Seal fo 35 sqmm^ cable,, or 3 33340540 Protection Cover Assy for 35mm^, or 3 3334055 Shielding Outer Ferrule for 35sqmm^ cable, or 3 50 mm² : 33340534 Single Wire Seal fo 50 sqmm^ cable,, or 3 33340539 Protection Cover Assy for 50 mm^, or 3 3334055 Shielding Outer Ferrule for 50sqmm^ cable, or 3 6

Rev 6.09.07 Metal passthru way Panel Mount System POWER CONVERSION 7 5 mm² Metal Passthru Part number: High voltage/high current modules: inverter, battery, junction box, power electric box Performance Current capacity: up to 50A at 85 C Voltage: 000V DC Temperature range: -40 C to +5 C Sealing protection: IP67, IP6K9K High robustness against vibration DPN Key/index BOM 388800 0 Metal passthru 5 mm² 388800 03 Metal passthru 5 mm² 3888003 04 Metal passthru 5 mm² 3888004 05 Metal passthru 5 mm² 335353 08 Metal passthru 5 mm² 335354 09 Metal passthru 5 mm² 35 mm² Metal Passthru Part number: DPN Key/index BOM 389489 0 Metal passthru 35 mm² 389490 03 Metal passthru 35 mm² 38949 04 Metal passthru 35 mm² 38949 05 Metal passthru 35 mm² 335355 08 Metal passthru 35 mm² 335356 09 Metal passthru 35 mm² 50 mm² Metal Passthru Part number: DPN Key/index BOM 33598 0 Metal passthru 50 mm² 33599 03 Metal passthru 50 mm² 33600 04 Metal passthru 50 mm² 3360 05 Metal passthru 50 mm² 3360 06 Metal passthru 50 mm² 33608 07 Metal passthru 50 mm² 33609 08 Metal passthru 50 mm² 3360 09 Metal passthru 50 mm² High voltage panel mount system One way sealed and shielded Ring terminal bolted to device Cable range: 5 to 50 mm Six to eight keys/indexes depending on wire sections Very compact dimensions 5 mm² Accessories 388803 5 mm² Seal retainer 3888030 5 mm² Seal 388805 O-ring seal 339590 5 mm² Ferrule 35 mm² Accessories 38944 35 mm² Seal retainer 3388396 35 mm² Seal 388805 O-ring seal 339590 35 mm² Ferrule 50 mm² Accessories 3363 50 mm² Seal retainer 3366 50 mm² Seal 388805 O-ring seal 3395903 50 mm² Ferrule

SELECTOR GUIDE, 4 and 48 Volt Solutions Image Page number Temperature / Vibration Class Shielding Amperage Voltage # Ways / orientation Sections Power Pack 000 way male inline Power Pack 000 way header High current module mates Power Pack 000 way female right angle Electrical center mate Power Pack 000 way female 9- Front Wall/Sheet metal Power Pass-thru Power Pack 000 way male inline Power Pack 000 way female inline Class 3/ Class No 45A at 85 C 48V to ways / 90 & 80 8 to 5 mm² Electric Power Steering High Current inline Male terminal Power Pack 000 Female terminal Power Pack 000

Rev 6.09.07 Power Pack 000 Way Inline Connectors, 4 AND 48 Volt Solutions High current wiring harness inline Performance Current capacity: 45A at 85 C Voltage: 48V Temperature range: -40 C to +5 C IP Rating: IP67, IP6K9K Sealed connection system Silver-plated, multi-contact terminal system Cable range: 8 mm to 5 mm One key/index Capable of additional indexes Male connector Part number: 388980 Power Pack 000 male in-line connector Male terminal Part number: 3675577 PP000 Male Silver Terminal 8-0 mm 3675579 PP000 Male Silver Terminal 9-5 mm Cable seal: 367550 Cable seal PP000 4.54-5.79 dia cable (gray) (8-0mm²) 367553 Cable seal PP000 4.54-5.79 dia cable (blue) (9-5mm²) Cable seal retainer: 3849785 Cable seal retainer PP000 (8-0mm²) 3849788 Cable seal retainer PP000 (9-5mm²) Mating Part number: 39570 Power Pack 000 female in-line connector Female terminal Part number: 3675583 PP000 Female Silver Terminal 8-0 mm 3675585 PP000 Female Silver Terminal 9-5 mm Cable seal: 367550 Cable seal PP000 4.54-5.79 dia cable (gray) (8-0mm²) 367553 Cable seal PP000 4.54-5.79 dia cable (blue) (9-5mm²) Cable seal retainer: 3849785 Cable seal retainer PP000 (8-0mm²) 3849788 Cable seal retainer PP000 (9-5mm²) 9

Rev 6.09.07 Power Pack 000 Way Device Connectors, 4 AND 48 Volt Solutions Header connector Part number: Straight exit High current device applications Sealed pass-through panel mount system Performance Current capacity: 45A at 85 C Voltage: 48V Temperature range: -40 C to +5 C IP Rating: IP67, IP6K9K 39598 Power Pack 000 male header connector Straight exit 3675577 PP000 Male Silver Terminal 8-0 mm 3675579 PP000 Male Silver Terminal 9-5 mm Header connector Part number: Right angle exit Sealed connection system Sealed panel mount prestages prior to fastening Panel mount secures in place through self tapping screws Pass-through connection accepts both straight and right angle connectors Silver-plated, multi-contact terminal system Cable range: 8 mm to 5 mm Mating Part number: Straight exit 3849756 Power Pack 000 female straight exit 3675583 PP000 Female Straight Silver Terminal 8-0 mm 3675585 PP000 Female Straight Silver Terminal 9-5 mm Mating Part number: Right angle exit 0 359984 Power Pack 000 male header connector Right angle exit 3675577 PP000 Male Silver Terminal 8-0 mm 3675579 PP000 Male Silver Terminal 9-5 mm Cable seal: 367550 Cable seal PP000 4.54-5.79 dia cable (gray) (8-0mm²) 367553 Cable seal PP000 4.54-5.79 dia cable (blue) (9-5mm²) Cable seal retainer: 3849785 Cable seal retainer PP000 (8-0mm²) 3849788 Cable seal retainer PP000 (9-5mm²) 3849758 Power Pack 000 female right angle exit 3675587 PP000 Female Right angle Silver Terminal 8-0 mm 3675590 PP000 Female Right angle Silver Terminal 9-5 mm Cable seal: 367550 Cable seal PP000 4.54-5.79 dia cable (gray) (8-0mm²) 367553 Cable seal PP000 4.54-5.79 dia cable (blue) (9-5mm²) Cable seal retainer: 3849785 Cable seal retainer PP000 (8-0mm²) 3849788 Cable seal retainer PP000 (9-5mm²)

Rev 6.09.07 Power Pack 000 Way inline Connectors, 4 AND 48 Volt Solutions High current wiring harness inline Performance Current capacity: 45A at 85 C Voltage: 48V Temperature range: -40 C to +5 C IP Rating: IP67, IP6K9K Sealed connection system Female connection accepts both straight and right angle connectors Silver-plated, multi-contact terminal system Cable range: 8 mm to 5 mm One key/index Male connector Part number: 3849747 Power Pack 000 male header connector Straight exit 3675577 PP000 Male Silver Terminal 8-0 mm 3675579 PP000 Male Silver Terminal 9-5 mm Cable seal: 367550 Cable seal PP000 4.54-5.79 dia cable (gray) (8-0mm²) 367553 Cable seal PP000 4.54-5.79 dia cable (blue) (9-5mm²) Cable seal retainer: 3849785 Cable seal retainer PP000 (8-0mm²) 3849788 Cable seal retainer PP000 (9-5mm²) Mating Part number: 3849756 Power Pack 000 female straight exit 3675583 PP000 Female Straight Silver Terminal 8-0 mm 3675585 PP000 Female Straight Silver Terminal 9-5 mm Cable seal: 367550 Cable seal PP000 4.54-5.79 dia cable (gray) (8-0mm²) 367553 Cable seal PP000 4.54-5.79 dia cable (blue) (9-5mm²) Cable seal retainer: 3849785 Cable seal retainer PP000 (8-0mm²) 3849788 Cable seal retainer PP000 (9-5mm²)

SELECTOR GUIDE Charging Solutions Image Page number Design Life Phase Amperage Voltage Wire Sections/ Cable length 3 Plug-in hybrid and electric vehicle AC charge inlet (Male) SAE J77, Type I Vehicle Charging Inlet 0,000 + Mating cycles Phase 5A 30A 0V 40V to 5 mm² 4 Plug-in hybrid and electric vehicle AC charge inlet (Male IEC696 type II Vehicle Charging Inlet 0,000 + Mating cycles Phase 3 Phase 6A 63A 30V 480V.5 to 6 mm² 5 Cable assemblies for integration into charging stations (female) Type (NA) Type (EMEA) GBT (China) Charge Coupler Connector Pigtails 0,000 + Mating cycles Phase Phase & 3 Phase Phase & 3 Phase 6A 8A 0A 5A 3A 0V 480V 6.5m 7m 5m 7.6m 7.6m & 5m 6 Charging between Vehicle and Charge Station Type to Type Type to Type Type to Type 3 Charge Coupler Connector Mode 3 Jumpers 0,000 + Mating cycles 3 Phase Phase Phase Phase 0A (T-T) 3A (T-T) 0A (T-T) 3A (T-T) 0A (T-T3) 0V - 40V 6.5m 6m 6m 6m 7 Portable Electric Vehicle Supply Equipment (EVSE) for electric vehicle charging (female) Charge Coupler Connector mode assembly (with ICCB) 0,000 + Mating cycles Phase 8A - 0A 0V-40V 5m Security Classification

Rev 6.09.07 Charge Inlet Level & Vehicle Charging Inlet AUXILLARY MODULES Plug-in hybrid and electric vehicle charge inlet Performance Supports: AC Level (5A, 0V) and AC Level (30A, 40V) Voltage: 600V maximum rating Temperature range: -40 C to +85 C Validation: UL recognized, Delphi GTP Electrical protection: IPXB Design life: 0,000 mating cycles Interface complies with SAE J77 and IEC696 Type I standard Panel mounts to vehicle Protective grommet/wire dress mounts to inlet Available with latching cover or without cover Cover mounting features allow latch to open left or right Part number: Grommet: TPA 386395 Cover opens left 38680 Grommet wire protection Terminals DPN AWG Gauge Wire section mm² BOM 3884348.5mm pin 8 GA (0.8-0.75 mm ) 0.75 mm² 3884350.8mm pin 4 GA (-.5 mm ).5 mm 388435.8mm pin 0 GA (5 mm ) 5 mm 388435 3.6mm pin 4 GA (-.5 mm ).5 mm 3884353 3.6mm pin 0 GA (5 mm ) 5 mm 38677 TPA 3

Rev 6.09.07 Charge Inlet Type II Vehicle Charging Inlet AUXILLARY MODULES 4 Part number: Grommet: TPA Plug-in hybrid and electric vehicle charge inlet Performance Supports single-phase or three-phase power supply Supports: (6A, 30V) and (63A, 400V) Voltage: 400V maximum rating Temperature range: -40 C to +50 C Electrical protection: IPXB Sealing protection: IP44 (connector/inlet mated) Design life: 0,000+ mating cycles 3340098 Inlet sub-assy - INLET Type II Right open cover, Left wire exit 33400030 Rear Cover, Left wire exit 3340379 Rear grommet tube DPN MPN BOM 3350869 F5040 TPA Screw 3340097 Inlet sub-assy - INLET Type II Left open cover, Right wire exit 33400076 Rear Cover,Right wire exit DPN MPN BOM 3354388 F0800 Screw 3 Thermo sensor DPN MPN BOM 3354398 F37340 Thermo sensor set (see note) Interface complies with IEC696 Type II standard Panel mounts to vehicle Integrated thermal circuit breaker to prevent abnormal temperature increase inlet connector only Cover provides dust protection Designed to drain fluid if introduced to inlet Holes provided for coupler lock actuator Available with cover opening right or left Terminals for 6A version (-ph) DPN MPN Designation Wire BOM section (-phase) 3367394 NA Male terminal 6mm diameter with cap Ag - N & L.5 mm² 335398 F6340 Male terminal 6mm diameter w/o cap Ni - PE.5 mm² 335056 F8340 Male terminal 3mm diameter - 3mm length - CP 0.5 mm² 335038 F7340 Male terminal 3mm diameter - 5mm length - PP 0.5 mm² Terminals for 3A version (-ph or 3-ph)* DPN MPN Designation Terminals for 63A version (-ph or 3-ph)* Wire section BOM (-phase) BOM (3-phase) 3340303 NA Male terminal 6mm diam with cap Ag - N,L,L & L3 6 mm² 4 33403033 NA Male terminal 6mm diam w/o cap Ag - PE 6 mm² 335056 F8340 Male terminal 3mm diameter - 3mm length -CP 0.5 mm² 335038 F7340 Male terminal 3mm diameter - 5mm length - PP 0.5 mm² DPN MPN Designation Wire BOM BOM section (-phase) (3-phase) 3367396 NA Male terminal 6mm diam with cap Ag - L,L,L3,N 6 mm² 3 or 4 3367394 NA Male terminal 6mm diameter with cap Ag - N 4 mm² or 0 336738 NA Male terminal 6mm diameter w/o cap Ag - PE 6 mm² 335056 F8340 Male terminal 3mm diameter - 3mm length -CP 0.5 mm² 335038 F7340 Male terminal 3mm diameter - 5mm length - PP 0.5 mm² * Compulsory usage of thermo sensor set

Rev 6.09.07 Charge Coupler Connector Pigtails AUXILLARY MODULES Cable assemblies for integration into charging stations or portable cordsets per customer requirements Performance Current capacity: 5A to 3A Voltage range: 0V to 480V Temperature range: -40 C to +50 C Validation: See part number information SAE J77/IEC696 Type I, IEC696 Type II,and GB/T 034 compliant connections Wiring crimps sealed from environment Rubber overmold and plastic grip options available cable length Manufacturing DPN MPN Type (veh / wall) Current # phase Design Cable sections Certification (m/ft) plant 33484 NA Type / SAE J77 8 A -phase Plastic handle 7.0/3 3G AWG 4 + 0.8 UL Warren, USA 334845 NA Type / SAE J77 5 A -phase Plastic handle 7.6/5 3G AWG + 0.8 UL Warren, USA 334846 NA Type / SAE J77 3 A -phase Plastic handle 7.6/5 3G AWG 0 + 0.8 UL Warren, USA 3355748 NA Type 0A -phase Rubber overmold 5.0 / 6.40 3G.5+0.5 CE Tatabanya, Hu 3355747 NA Type 0A -phase Rubber overmold 5.0 / 6.40 3G.5+0.5 CE Tatabanya, Hu 3355746 NA Type 0A 3-phase Rubber overmold 5.0 / 6.40 5G.5+0.5 CE Tatabanya, Hu 3355745 NA Type 3A 3-phase Rubber overmold 5.0 / 6.40 5G6+0.5 CE Tatabanya, Hu 3350596 F3330 Type 6A -phase Plastic handle 6.5 /.3 3G.5+0.75 CE Tatabanya, Hu 3355744 NA GBT 0A -phase Rubber overmold 5.0 / 6.40 3G.5+0.5 CCC & CQC Tatabanya, Hu 33507943 Type cap Tatabanya, Hu 557767 Type cap Tatabanya, Hu 335950 GBT cap Tatabanya, Hu 5

Rev 6.09.07 Charge Plug Mode 3 Jumpers AUXILLARY MODULES Portable Electric Vehicle Supply Equipment (EVSE) for electric vehicle charging Available options 0V/A 40V/0A,3A, or 6A SAE J77/IEC696 Type I, IEC696 Type II, and GB/T 034 vehicle interface Grid cord as required by country of use Call for additional configurations Vehicle interface through three global standards EVSE provides restart in the event of power grid fault Programmable for multiple charge currents NEMA 4 construction UL/CE marking Part numbers: Part number Type (veh / wall) Current # phase Design cable length Manufacturing Cable sections Marking (m/ft) plant 3335846 Jumper T -T 0A 3-phase All plastic grip 6.5 /.3 5G4+0.75 CE Tatabanya, Hu 3537656 Jumper T -T 3A 3-phase All plastic grip 4.0 / 3. 5G4+0.75 CE Tatabanya, Hu 354693 Jumper T -T 3A 3-phase All plastic grip 6.5 /.3 5G4+0.75 CE Tatabanya, Hu 334084 Jumper T -T 0A -phase All plastic grip 6.0 / 9.68 3G.5+0.75 CE Tatabanya, Hu 33403378 Jumper T -T 3A -phase All plastic grip 6.0 / 9.68 3G6+0.75 CE Tatabanya, Hu 334085 Jumper T T3 0A -phase All plastic grip 6.0 / 9.68 3G.5+0.75 CE Tatabanya, Hu 6

Rev 6.09.07 Charge plug mode assembly (with ICCB) AUXILLARY MODULES Portable Electric Vehicle Supply Equipment (EVSE) for electric vehicle charging Available options 0V/A 40V/0A,3A, or 6A SAE J77/IEC696 Type I, IEC696 Type II, and GB/T 034 vehicle interface Grid cord as required by country of use Call for additional configurations Vehicle interface through three global standards EVSE provides restart in the event of power grid fault Programmable for multiple charge currents NEMA 4 construction UL/CE marking Part numbers: Part number Type (veh / wall) Current # phase Design cable length Manufacturing Countries Marking (m/ft) plant 33445 Type 0A -phase Soft grip 5.0 / 6.40 Europe CE Tatabanya, Hu 334455 Type 0A -phase Soft grip 5.0 / 6.40 UK, Ireland, Cyprus, Malta CE Tatabanya, Hu 334456 Type 8A -phase Soft grip 5.0 / 6.40 Denmark CE Tatabanya, Hu 334457 Type 8A -phase Soft grip 5.0 / 6.40 Switzerland CE Tatabanya, Hu 334458 Type 0A -phase Soft grip 5.0 / 6.40 Norway CE Tatabanya, Hu 7

Rev 6.09.07 Dimensions Shown in millimeters. Shield-Pack HV80 Piece Header with Pluggable Inner Connector APEX HV80 way Connection System with HVIL 8

Rev 6.09.07 Dimensions Shown in millimeters. AK Class Way pass through HVIL (+way), Way with shunted HVIL, 3 Way On-Board Charger Connector Level / Level 6 way Device Connection System 9

Rev 6.09.07 Dimensions Shown in millimeters. RCS800 High Voltage Way Connection System with HVIL RCS890 High Voltage Way Right Angle Connection System with HVIL 30

Rev 6.09.07 Dimensions Shown in millimeters. AK Class 4 way Connection System with HVIL Metal passthru way Panel Mount System 3

Rev 6.09.07 Dimensions Shown in millimeters. AK passthru High Voltage, & 3 way Panel Mount System 3

Rev 6.09.07 Dimensions Shown in millimeters. Power Pack 000 Way Inline Connectors Power Pack 000 Way Device and Pass-Throught Connectors 33

Rev 6.09.07 Dimensions Shown in millimeters. Charge Inlet Type II Vehicle Charging Inlet Charge Inlet Level & Vehicle Charging Inlet 34

Products presentation Rev Dimensions Shown in millimeters. Charge Coupler Connector Pigtails 35

Rev 6.09.07 Dimensions Shown in millimeters. Charge Plug Mode 3 Jumpers 36

Rev 6.09.07 Notes................................ 37

Rev 6.09.07 www.delphi.com/connectors Contact Information Asia Pacific Regional Operations 60 Yuanguo Road Anting, Jiading District Shanghai, 084 China Tel: (86). 5956.3300 Fax: (86). 6957.3797 North America Customer Center 575 Delphi Drive Troy, Michigan 48098-85 USA Tel: () 48.83.000 Fax: () 48.83.673 Europe Regional Operations Customer Technology Center Delphiplatz 49 Wuppertal, Germany Tel: (49) 0.9.0 Fax: (49) 0.9.777 South America Regional Operations Delphi Automotive Systems do Brasil Ltda. Rod. dos Tamoios, Km,8 Jambeiro, São Paulo 90-000 Brazil Tel: (55).3978.005 Fax: (55).3978.077 38 Delphi reserves the right to improve, enhance and modify the design specifications and construction of Delphi products without prior notification. For additional product and engineering information visit our website at www.delphi.com/connectors