Medium Pressure Filters Global Filtration Technology 63
Features/Applications for Medium Pressure Inline Filters AGS Series Rated Working Pressure 1000 PSI Rated Static Pressure 1500 PSI Flows to 25 GPM 3 Micron to 40 Micron Absolute Elements Ideal for: Charge pump, Pressure line and Return line applications Disposable element Quick and easy servicing BetaMaze long life elements Specifications Housing Data: Material: Head Cast Aluminum Bowl Aluminum Impact Extrusion Ring Cast Gray Iron Seals Nitrile, Standard, Viton Pressure Rating: Rated Working Pressure 1000 psi (70 bar) 10 6 Cycles 0-1000-0 psi (0-70-0 bar) Rated Static Pressure 1500 psi (103 bar) Burst Pressure 3000 psi (207 bar) Rated Fatigue Pressure 0-750-0 psi (0-52-0 bar) 10 7 Cycles per NFPA T2.6.1-1974 (2/90) Temperature Range: Operating -40 F to +250 F (-40 C to +120 C) Bypass Valve Setting: 22 psid (1.5 bar) 36 psid (2.5 bar) 45 psid (3.1 bar) Weight: AGS-500 4.4 lbs. (2.0 kg) AGS-100 5.7 lbs. (2.3 kg) Electrical Rating: 120 VAC Max..5 AMP Max. Contact Rating 10 Watts -Max. 64
Dimensions AGS-50 and 100 25 20 HOUSING ONLY ³P,PSID 15 10 AGS-50 AGS-100 1.0 ³P,BAR 5 0 0 5 10 15 20 25 30 35 40 FLOW, U.S. GPM Flow/Pressure Drop Data Fluid Conditions: Viscosity 140 SSU and Sp. Gr. 0.88 Dimensions AGS Filter Model Inches (MM) 50 100 L 8.18 (208) 13.10 (333) P SAE 12 SAE 16 Clean Element Pressure Drop ( P) Factors Code AGS-50 AGS-100 GDL3.585.260 GDL6.302.176 GDL10.242.159 GDL20.183.148 MS40.109.066 MXX.13.065 Element Pressure Drop ( P): Multiply the actual flow rate times the applicable P factor to determine the pressure drop with 140 SSU fluid viscosity. Correct for a different viscosity by applying the following formula: Flow Rate (GPM) x P Factor x (New viscosity in SSU/140 SSU). Total Filter P = Element P + Housing P (From Graph) Element Data Media Absolute Multipass Test Results To ISO 4572 (Time Weighted Averages) Type Rating B 3 B 6 B 10 B 12 B 20 B 25 B 36 GDL 3 >100 800 2000 >5000 GDL 6 8 >100 1000 2000 >5000 GDL 10 6 22 >100 >200 >5000 GDL 20 2 8 20 >100 >200 >5000 MXX 36 2 3.5 6 23 >100 Hardware = GDL = Plated Carbon Steel Glass Micro-Fiber, Epoxy End Cap Adhesive. Suitable for all Conventional Hydraulic Fluids except Phosphate Esters MXX = Cellulose Fiber, Epoxy End Cap Adhesive, Suitable for Petroleum Base Fluids, Silicon and Phosphate Base Esters MS = Stainless Steel Mesh, Epoxy End Cap Adhesive, Suitable for all Conventional Hydraulic Fluids Element Burst Pressure Rating = 150 psid Minimum 65
Parts Breakdown - AGS Series Filter Head AGS50 (SAE12) 84.58.164.27 AGS100 (SAE16) 84.58.164.28 Visual Indicator 403001-20-SM - 20 PSID 403001-29-SM - 29 PSID 403001-36-SM - 36 PSID Electrical Indicator 403002-20-SM - 20 PSID 403002-29-SM - 29 PSID 403002-36-SM - 36 PSID Sealring (2 req d) 81.12.015.00, Nitrile 81.12.300.00, FKM M3 Bolt (2 req d) 81.71.470.01 Filter Plate (Not Shown) 87.60.309.01 Indicator O-Ring (2 req d) (Not Shown) N72006, Nitrile V72006, FKM Head/Bowl O-Ring N72237, Nitrile V72237, FKM Bypass Gasket 81.14.150.30, Nitrile 81.14.152.30, FKM See Table Bowl Assembly (incl. bypass) AGS50 90.38.248.01-22 PSID 90.38.248.02-36 PSID 90.38.248.03-45 PSID AGS100 90.38.248.11-22 PSID 90.38.248.12-36 PSID 90.38.248.13-45 PSID Threaded Ring 84.59.316.05 Element Codes 10 Micron 3 Micron 6 Micron 10 Micron 20 Micron 40 Micron Model Nominal Absolute Absolute Absolute Absolute Absolute Beta 10 2 Beta 3 100 Beta 6 100 Beta 10 100 Beta 20 100 SS Mesh AGS-50 MXX1-10 MXW1-GDL3 MXW1-GDL6 MXW1-GDL10 MXW1-GDL20 MS1-40 AGS-100 MXX2-10 MXW2-GDL3 MXW2-GDL6 MXW2-GDL10 MXW2-GDL20 MS2-40 66
Mounting And Maintenance Instructions Model AGS In-Line Filters A. Mounting 1. The AGS filter can be mounted in two ways: a. The filter is mounted as an integral part of the piping system without use of a bracket. b. The filter is mounted to a bracket by means of four bolts fitted in the head. 2. In both situations, it is necessary to mount the filter in a vertical position. The space below the filter must be sufficient to remove the bowl when changing the element. B. Maintenance 1. When the differential pressure over the filter reaches the described value, the element should be changed. The following steps must be executed: a. Ensure that the system pressure is zero. b. Unscrew the notched ring and remove the bowl. c. Check the seals in the filter housing and replace if necessary. d. Remove the used element from the bowl. e. Install the new element with the opening positioned up. f. Press the bowl manually against its seat. g. Tighten the ring until the bowl is pressed slightly against the seat. h. Fasten the ring another ¾ turn by hand. Four markers are fitted in the ring, each indicating ¼ of the circumference. i. Start up the system. j. Check if the differential pressure over the element is correct. Note: Secure an environmental disposal of the used filter element. C. Wiring Diagram: 1. For electrical indicator. 67
Applications/Features for Medium Pressure Hydraulic Filters MPN Series Pressures to 1600 PSI Flows to 12 GPM BetaMaze 200 Disposable Elements - 3 to 20 Micron Absolute Inside-to-out flow thru element Optional Visual and Electrical Indicator SAE-8 O-Ring Ports Specifications Housing Data: Maximum Flow Rating: 12 GPM Pressure Ratings: Operating Pressure: 1600 psi. max. Fatigue Rating: C.F. Burst Pressure: 4,000 psi Element Burst: 435 psid Bypass Setting: 36/73 psid or No Bypass Indicator Setting: 29/58 psid Fluid Temperature: Flow Direction: Construction: Weight: -15 F to +230 F Inside-to-Outside Head - Cast Aluminum Bowl - Cast Aluminum 1.75 lbs. Element Data Multipass Test Results To ISO 4572 Media Absolute (Time Weighted Averages) Type Rating B 3 B 6 B 10 B 12 B 20 B 25 B 36 GDL 3 >100 800 2000 >5000 GDL 6 8 >100 1000 2000 >5000 GDL 10 6 22 >100 >200 >5000 GDL 20 2 8 20 >100 >200 >5000 TXX 36 2 3.5 6 23 >100 MB 25 1.5 2.5 6 28 >100 >2000 Hardware = Plated Carbon Steel GDL = Glass Micro-fiber, Epoxy End Cap Adhesive, Suitable for all Conventional Hydraulic Fluids except Phosphate Esters TXX = Cellulose Fiber, Epoxy End Cap Adhesive, Suitable for Petroleum Base Fluids, Silicon and Phosphate Base Esters MB = Cellulose Fiber, Plastisol End Cap Adhesive, Suitable for Petroleum Base Fluids only ST = Stainless Steel Mesh, Epoxy End Cap Adhesive, Suitable for all Conventional Hydraulic Fluids Burst Pressure = 150 psid Flow/Pressure Drop Data Viscosity: 140 SSU and Sp.Gr. 0.88 68
Dimensions - MPN-40 Inches (mm) 69
Parts Breakdown - MPN Series Filter Head Visual Indicator: 403080, 29 PSID (36 PSID BYP) 403081, 58 PSID (73 PSID BYP) O-Ring: N72019 (BUNA) V72019 (FKM) With Indicator Without Indicator Bypass 84.48.164.12 84.48.164.11 No Bypass 84.48.164.14 84.48.164.13 O-Ring N72021 (BUNA) Switch FF3468 Electrical Sub-Assembly 403082, 29 PSID (36 PSID BYP) 403083, 58 PSID (73 PSID BYP) O-Ring N72019 (BUNA) V72019 (FKM) O-Ring 81.10.150.88 (BUNA) 81.10.152.88 (FKM) Element Gasket 81.14.150.27 (BUNA) 81.14.152.27 (FKM) Disposable LS Series Betamaze Elements Cleanable 3 Micron 6 Micron 10 Micron 20 Micron 40 Micron ABS. Absolute Absolute Absolute Absolute St. Steel Mesh Beta 3 100 Beta 6 100 Beta 10 100 Beta 20 100 LXW1-GDL3 LXW1-GDL6 LXW1-GDL10 LXW1-GDL20 LS1-40 Bypass Spring 83.06.012.47 (36 PSID) 83.06.012.48 (73 PSID) Bowl 84.49.164.01 70
HOW TO ORDER: Select the desired symbol (in the correct position) to construct a model code. Assembly Example: Medium Pressure Filters BOX 1 BOX 2 BOX 3 BOX 4 BOX 5 BOX 6 AGS-100 S16 MXW2-GDL10 B 22 DV Element Example: BOX 3 BOX 4 MXW2-GDL10 B BOX 1: MODEL Symbol Description FULL FLOW SURGE FLOW AGS-50 13 GPM (50 l/min) 25 GPM (75 l/min) AGS-100 25 GPM (100 l/min) 35 GPM (130 l/min) MPN-40 10 GPM (40 l/min) 13 GPM (50 l/min) BOX 2 : PORTS Symbol Description MPN-40 S8 SAE-8 (3/4-16) AGS-50 S12 SAE-12 (1 1/16-12) AGS-100 S16 SAE-16 (1 5/16-12) BOX 3 : ELEMENT MXX SERIES BETAMAZE ELEMENTS MS SERIES 10 MICRON 3 MICRON 6 MICRON 10 MICRON 20 MICRON 40 MICRON MODEL NOMINAL ABSOLUTE ABSOLUTE ABSOLUTE ABSOLUTE ABSOLUTE BETA 10 >2 BETA 3 >100 BETA 6 >100 BETA 10 >100 BETA 20 >100 STAINLESS STEEL MESH AGS-50 MXX1-10 MXW1-GDL3 MXW1-GDL6 MXW1-GDL10 MXW1-GDL20 MS1-40 AGS-100 MXX2-10 MXW2-GDL3 MXW2-GDL6 MXW2-GDL10 MXW2-GDL20 MS2-40 MPN-40 LXW1-GDL3 LXW1-GDL6 LXW1-GDL10 LXW1-GDL20 LS1-40 BOX 4 : SEALS Symbol Description B V Nitrile (Buna) Fluorocarbon (FKM) BOX 5 : BYPASS Symbol Description AGS 22 22 PSID (1.5 Bar) 36 36 PSID (2.5 Bar) 45 45 PSID (3.1 Bar) BOX 6 : INDICATOR Symbol Description DV DE OMIT V E N AGS Visual Differential Electrical Differential If not required MPN Visual Differential Electrical Differential No Indicator (MPN only) MPN 36 36 PSID (2.5 Bar) 73 73 PSID (5.0 Bar) 71
AGS/MPN Notes Series 72