DIESEL GENERATOR SET STANDBY 484 ekw 605 kva Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness. Image shown may not reflect actual package. FEATURES FUEL/EMISSIONS STRATEGY Low Fuel consumption FULL RANGE OF ATTACHMENTS Wide range of bolt-on system expansion attachments, factory designed and tested Flexible packaging options for easy and cost effective installation SINGLE-SOURCE SUPPLIER Fully prototype tested with certified torsional vibration analysis available WORLDWIDE PRODUCT SUPPORT Cat dealers provide extensive post sale support including maintenance and repair agreements Cat dealers have over 1,800 dealer branch stores operating in 200 countries The Cat S O S SM program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products CAT C18 ATAAC DIESEL ENGINE Utilizes ACERT Technology Reliable, rugged, durable design Field-proven in thousands of applications worldwide Four-stroke-cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight Electronic controlled governor CAT GENERATOR Matched to the performance and output characteristics of Cat engines Load adjustment module provides engine relief upon load impact and improves load acceptance and recovery time UL 1446 Recognized Class H insulation CAT EMCP 4 CONTROL PANELS Simple user friendly interface and navigation Scalable system to meet a wide range of customer needs Integrated Control System and Communications Gateway
STANDBY 484 ekw 605 kva FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT System Standard Optional Air Inlet Air cleaner Cooling Package mounted radiator Exhaust Exhaust flange outlet [ ] Industrial [ ] Residential [ ] Critical Mufflers Fuel Generator Primary fuel filter with integral water separator Secondary fuel filters Fuel priming pump Matched to the performance and output characteristics of Cat engines Load adjustment module provides engine relief upon load impact and improves laod acceptance and recovery time IP23 protection [ ] Oversize and premium generators [ ] Permanent magnet excitation (PMG) [ ] Internal excited (IE) [ ] Anti-condensation space heaters Power Termination Bus bar [ ] Circuit breakers, UL listed [ ] Circuit breakers, IEC compliant Control Panel EMCP 4 Genset Controller [ ] EMCP 4.2 [ ] EMCP 4.3 [ ] EMCP 4.4 [ ] Local and remote annuniciator modules [ ] Load share module [ ] Digital I/O module [ ] Remote monitoring software Mounting Rubber vibration isolators Starting/Charging General 24 volt starting motor Batteries Paint - Caterpillar Yellow except rails and radiators gloss black [ ] Battery chargers [ ] Oversize batteries [ ] Jacket water heater [ ] Heavy duty starting system [ ] Charging alternator The following options are based on regional and product configuration: [ ] Seismic Certification per Applicable Building Codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007 [ ] UL 2200 package [ ] EU Certificate of Conformance (CE) [ ] CSA Certification [ ] EEC Declaration of Conformity [ ] Narrow, wide or skid base [ ] Sound attenuated, weather protective or high ambient weather protective enclosures [ ] Single or dual wall integral fuel tanks [ ] Single or dual wall sub-base fuel tanks [ ] Integral & sub-base UL listed dual wall fuel tanks [ ] Automatic transfer switches (ATS) 2 February 08 2013 14:16 PM
STANDBY 484 ekw 605 kva SPECIFICATIONS CAT GENERATOR Frame size... LC6114G Excitation... Self Excitation Pitch... 0.6667 Number of poles...4 Number of bearings... Single bearing Number of Leads... 012 Insulation... UL 1446 Recognized Class H with tropicalization and antiabrasion - Consult your Caterpillar dealer for available voltages IP Rating...Drip Proof IP23 Alignment... Pilot Shaft Overspeed capability...150 Wave form Deviation (Line to Line)... 2% Voltage regulator...three phase sensing Voltage regulation...less than +/- 1/2% (steady state) Less than +/- Ω% (w/ 3% speed change) CAT DIESEL ENGINE C18 ATAAC, I-6, 4-Stroke Water-cooled Diesel Bore... 145.00 mm (5.71 in) Stroke... 183.00 mm (7.2 in) Displacement...18.13 L (1106.36 in 3 ) Compression Ratio... 14.5:1 Aspiration... Air-to-Air Aftercooled Fuel System... Electronic unit injection Governor Type... Caterpillar ADEM control system CAT EMCP 4 SERIES CONTROLS EMCP 4 controls including: - Run / Auto / Stop Control - Speed and Voltage Adjust - Engine Cycle Crank - 24-volt DC operation - Environmental sealed front face - Text alarm/event descriptions Digital indication for: - RPM - DC volts - Operating hours - Oil pressure (psi, kpa or bar) - Coolant temperature - Volts (L-L & L-N), frequency (Hz) - Amps (per phase & average) - ekw, kva, kvar, kw-hr, %kw, PF (4.2 only) Warning/shutdown with common LED indication of: - Low oil pressure - High coolant temperature - Overspeed - Emergency stop - Failure to start (overcrank) - Low coolant temperature - Low coolant level Programmable protective relaying functions: - Generator phase sequence - Over/Under voltage (27/59) - Over/Under Frequency (81 o/u) - Reverse Power (kw) (32) (4.2 only) - Reverse reactive power (kvar) (32RV) - Overcurrent (50/51) Communications: - Four digital inputs (4.1) - Six digital inputs (4.2 only) - Four relay outputs (Form A) - Two relay outputs (Form C) - Two digital outputs - Customer data link (Modbus RTU) (4.2 only) - Accessory module data link (4.2 only) - Serial annunciator module data link (4.2 only) - Emergency stop pushbutton Compatible with the following: - Digital I/O module - Local Annunciator - Remote CAN annunciator - Remote serial annunciator 3 February 08 2013 14:16 PM
STANDBY 484 ekw 605 kva TECHNICAL DATA Open Generator Set - - 1500 rpm/50 Hz/400 Volts Low Fuel Consumption DM9826 Generator Set Package Performance Genset Power rating @ 0.8 pf Genset Power rating with fan Fuel Consumption 100% load with fan 75% load with fan 50% load with fan Cooling System 1 Air flow restriction (system) Air flow (max @ rated speed for radiator arrangement) Engine Coolant capacity with radiator/exp. tank Engine coolant capacity Radiator coolant capacity 605 kva 484 ekw 122.7 L/hr 32.4 Gal/hr 92.0 L/hr 24.3 Gal/hr 64.0 L/hr 16.9 Gal/hr 0.12 kpa 0.48 in. water 645 m /min 22778 cfm 81.8 L 21.6 gal 20.8 L 5.5 gal 61.0 L 16.1 gal Inlet Air Combustion air inlet flow rate 31.6 m /min 1115.9 cfm Exhaust System Exhaust stack gas temperature Exhaust gas flow rate Exhaust flange size (internal diameter) Exhaust system backpressure (maximum allowable) Heat Rejection Heat rejection to coolant (total) Heat rejection to exhaust (total) Heat rejection to aftercooler Heat rejection to atmosphere from engine Heat rejection to atmosphere from generator Alternator 2 Motor starting capability @ 30% voltage dip Frame Temperature Rise 553.8 º C 1028.8 º F 92.1 m /min 3252.5 cfm 203 mm 8 in 10.0 kpa 40.2 in. water 157 kw 8929 Btu/min 449 kw 25535 Btu/min 76 kw 4322 Btu/min 84 kw 4777 Btu/min 30.3 kw 1723.2 Btu/min 1227 skva LC6114G 163 º C 293 º F Lube System Sump refill with filter 38.0 L 10.0 gal Emissions (Nominal) 3 NOx mg/nm3 CO mg/nm3 HC mg/nm3 PM mg/nm3 3762.8 mg/nm 656.7 mg/nm 3.2 mg/nm 12.6 mg/nm 1 For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory. 2 Generator temperature rise is based on a 40º C (104º F) ambient per NEMA MG1-32. Some packages may have oversized generators with a different temperature rise and motor starting characteristics. 3 Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle. 4 February 08 2013 14:16 PM
STANDBY 484 ekw 605 kva RATING DEFINITIONS AND CONDITIONS Meets or Exceeds International Specifications: AS1359, CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC, 2004/108/EC Standby - Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year. Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions. 5 February 08 2013 14:16 PM
STANDBY 484 ekw 605 kva DIMENSIONS Length Width Height Package Dimensions Information not available at this time. NOTE: For reference only - do not use for installation design. Please contact your local dealer for exact weight and dimensions. (General Dimension Drawing #3728295). Performance No.: DM9826 Feature Code: C18DE4Z Gen. Arr. Number: 2476121 Source: U.S. Sourced February 08 2013 21376420 6 www.cat-electricpower.com 2013 Caterpillar All rights reserved. Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Enclosures C18 Sound Attenuated Enclosures 50 Hz / 60 Hz These sound attenuated, factory installed enclosures incorporate internally mounted super critical level silencers, designed for safety and aesthetic value on integral fuel tank base or optional dual wall integral fuel tank base for total fluid containment. These enclosures are of extremely rugged construction to withstand exposure to the elements and provide weather protection. Image shown may not reflect actual configuration. Features Robust/Highly Corrosion Resistant Construction Factory installed on integral fuel tank base Environmentally friendly, polyester powder baked paint 1.6 mm (0.063 in) galvanized steel All round overhanging base to protect enclosure High-grade engineering thermoplastic corner posts for protection Compression door latches giving solid door seal Zinc plated or black coated stainless steel fasteners Internally mounted super critical exhaust silencing system Excellent Access Large cable entry area for installation ease Accommodates rear mounted breaker and control panel Double doors on both sides Vertically hinged doors with solid bar door stays to hold doors open at 135 rotation Lube oil and coolant drains pipes to exterior of enclosure and terminated drain valves Radiator fill cover Security and Safety Lockable access doors which give full access to control panel and breaker Cooling fan and battery charging alternator fully guarded Fuel fill, oil fill and battery can only be reached via lockable access Externally mounted emergency stop button Designed for spreader-bar lifting to ensure safety Control panel viewing window Stub-up area is rodent proof Options Caterpillar yellow or white paint Integral dual wall fuel tank base for total fluid containment (fuel, oil and coolant) LEHE0380-03 Page 1 of 2
Enclosures Enclosure Package Operating Characteristics Model kva ekw SB/PP LWA 50 Hz DE605E0 DE660E0 DE715E0 60 Hz DE550SE0 DE600SE0 Sound Pressure Levels dba 1m (3.3 ft) 75% Load 100% Load 7m (23 ft) 75% Load Air Flow Rate Ambient Capability at 100% Load* 100% Load m 3 /s cfm C F 550 440 PP 105 82 82 72 72 5.6 11866 43 109 605 484 SB 105 82 83 72 72 5.6 11866 46 115 600 480 PP 105 82 83 72 72 5.6 11866 41 106 660 528 SB 105 82 83 72 73 5.6 11866 43 109 650 520 PP 105 82 83 72 73 5.6 11866 36 97 715 572 SB 105 82 83 72 73 5.6 11866 41 106 625 500 PP 84 84 73 74 7.8 16563 47 117 688 550 SB 84 84 73 74 7.8 16563 48 118 681 545 PP 84 84 73 74 7.8 16563 42 108 750 600 SB 84 84 73 74 7.8 16563 43 109 *Ambient capability measured with the Cat extended life coolant at sea level. 2289 (90.1 ) 2289 ( 90.1 ) 1920 (75.6 ) 5320 (209.4 ) Approximate weight of enclosure package: 5952 kg (13122 lb). Exact weight is dependent on options. Enclosure weight includes: sound attenuated enclosure, exhaust system, base and generator set. www.cat.com/electricpower 2016 Caterpillar All rights reserved. LEHE0380-03 (10/16) Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, Caterpillar Yellow, the Power Edge trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
ELECTRIC POWER - Technical Spec Sheet STANDARD C18 572 ekw/ 715 kva/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION C18 572 ekw/ 715 kva 50 Hz/ 1500 rpm/ 400 V Image shown may not reflect actual configuration Metric English Package Performance Genset Power Rating with Fan @ 0.8 Power Factor 572 ekw Genset Power Rating 715 kva Aftercooler (Separate Circuit) N/A N/A Fuel Consumption 100% Load with Fan 146.1 L/hr 38.6 gal/hr 75% Load with Fan 108.0 L/hr 28.5 gal/hr 50% Load with Fan 73.2 L/hr 19.3 gal/hr 25% Load with Fan 41.1 L/hr 10.9 gal/hr Cooling System¹ Engine Coolant Capacity 20.8 L 5.5 gal Inlet Air Combustion Air Inlet Flow Rate 37.8 m³/min 1334.7 cfm Max. Allowable Combustion Air Inlet Temp 52 C 125 F Exhaust System Exhaust Stack Gas Temperature 570.4 C 1058.8 F Exhaust Gas Flow Rate 111.8 m³/min 3946.1 cfm Exhaust System Backpressure (Maximum Allowable) 10.0 kpa 40.0 in. water TSS-EM1390-00-GS-EPG-10189985.pdf 2016 Caterpillar All Rights Reserved Page 1 of 3
ELECTRIC POWER - Technical Spec Sheet STANDARD C18 572 ekw/ 715 kva/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION Heat Rejection Heat Rejection to Jacket Water 181 kw 10278 Btu/min Heat Rejection to Exhaust (Total) 548 kw 31158 Btu/min Heat Rejection to Aftercooler 109 kw 6196 Btu/min Heat Rejection to Atmosphere from Engine 90 kw 5120 Btu/min Heat Rejection to Atmosphere from Generator 31 kw 1769 Btu/min Alternator² Motor Starting Capability @ 30% Voltage Dip Current Frame Size Excitation Temperature Rise 2055 skva 1032 amps A3355L4 SE 150 C Emissions (Nominal)³ NOx 2982.3 mg/nm³ 6.1 g/hp-hr CO 347.9 mg/nm³ 0.7 g/hp-hr HC 3.8 mg/nm³ 0.0 g/hp-hr PM 8.7 mg/nm³ 0.0 g/hp-hr DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory. 2. UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator temperature rise is based on a 40 C ambient per NEMA MG1-32. 3. Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77 F, 28.42 in HG and number 2 diesel fuel with 35 API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle. TSS-EM1390-00-GS-EPG-10189985.pdf 2016 Caterpillar All Rights Reserved Page 2 of 3
ELECTRIC POWER - Technical Spec Sheet STANDARD C18 572 ekw/ 715 kva/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION Applicable Codes and Standards: AS1359, CSA C22.2 No100-04, UL142,UL489, UL869, UL2200, NFPA37, NFPA70, NFPA99, NFPA110, IBC, IEC60034-1, ISO3046, ISO8528, NEMA MG1-22,NEMA MG1-33, 2006/95/EC, 2006/42/EC, 2004/108/EC. Note: Codes may not be available in all model configurations. Please consult your local Cat Dealer representative for availability. STANDBY:Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year. Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions Fuel Rates are based on fuel oil of 35º API [16º C (60º F)] gravity having an LHV of 42 780 kj/kg (18,390 Btu/lb) when used at 29º C (85º F) and weighing 838.9 g/liter (7.001 lbs/u.s. gal.). Additional ratings may be available for specific customer requirements, contact your Cat representative for details. For information regarding Low Sulfur fuel and Biodiesel capability, please consult your Cat dealer. www.cat-electricpower.com Performance No.: EM1390-00 Feature Code: C18DEAP Generator Arrangement: 5027420 Date: 09/05/2016 Source Country: U.K. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, ADEM, EUI, S O S, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. TSS-EM1390-00-GS-EPG-10189985.pdf 2016 Caterpillar All Rights Reserved Page 3 of 3