Welcome! Webinar #1: ASSEMBLIES in THERMOFLEX 13 JUNE 2017 Agenda: * Introduction * HRSG Assembly * Boiler Assembly * Steam Turbine Assembly * Plant Assembly * Q & A Session Presenter: IGNACIO MARTIN (SPAIN) Support: Meritt Elmasri (U.S. HQ)
1. Introduction - Welcome and purpose of the FAW. TF Education options - Thermoflow Background - Programs: Application Specific vs Fully Flexible Approach - Assemblies in THERMOFLEX/PEACE: Why Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 2
Thermoflow Training and Support - Standard Training - On-site Training course - Advanced Workshop - Webinars when new Version is released - Help, Tutorials, PPT, Videos - Technical Support Feature Awareness Webinars Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 3
Thermoflow Background Consulting company 1981-1987 while founder was professor at MIT. Since 1987, full-time focus on power plant modeling software. First copy of GT PRO sold in 1988. Thermoflow provides the world s most complete and mature heat balance software product line, with over 330,000 man-hours of advanced talent invested during 28 years of steady evolution. We believe that the Thermoflow heat balance software suite is the most widely used in the world. Developed and maintained by a stable group of experienced mechanical engineers, mostly top MIT graduates and Ph.D. s, no programmers or external subcontractors ever used. Thermoflow has always been independent, stable, profitable and conservative. Ample financial resources for stability, derived from excellence of its products, not from sponsors. Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 4
Thermoflow Programs Program Year First Copy Licensed Aprx Total Licenses/Seats Sold (end 2015) GT PRO 1988 2400 GT MASTER 1988 1840 STEAM PRO 1990 1020 STEAM MASTER 1991 850 RE-MASTER 1992 400 THERMOFLEX 1995 1370 PDE 1995 800 PEACE 1998 1640 Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 5
...built from the outside in System...built from the inside out Details Details Details Details Details Details Details Details Details Subsystem Subsystem Subsystem Subsystem Subsystem Subsystem Details Details Details Details Details Details Details Details Details System Application-Specific Program Fully-Flexible Program Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 6
...you can even get the best of both worlds System Details Details Subsystem Subsystem Subsystem Details Subsystem Details Details Details Details Details Details Details Details Details Application-Specific + Fully-Flexible Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 7
GT Template - User-Defined GT Plant Design Expert (PDE) - Executive level of GT PRO GT PRO -Design of Gas Turbine Combined Cycle and Cogeneration Systems PEACE* -Preliminary Engineering -Cost Estimation -Detailed Hardware Specifications Elink DRS TOPS GT MASTER - Simulation - OFF-Design * Plant Engineering and Construction Estimator Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 8
STEAM PRO - Design of conventional steam power plants PEACE* -Preliminary Engineering -Cost Estimation -Detailed Hardware Specifications * Plant Engineering and Construction Estimator STEAM MASTER - Simulation - OFF-Design RE-MASTER - Design and Simulation of conventional Steam power plants with gas turbines Elink DRS TOPS Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 9
User def. Component -External *.exe file or EXCEL workbook -Your developments -Own database THERMOFLEX -Modular program with graphical interface -More than 100 components -All types of power plants -Thermal power systems and networks PEACE Elink DRS TOPS Load File: GT PRO STEAM PRO GT MASTER Link File: GT PRO GT MASTER STEAM MASTER Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 10
2. HRSG Assembly - HRSG Design in TFX. TD and ED - HRSG Assembly Definition and Requisites - HRSG Assembly Outputs - Managing the HRSG Assembly - HRSG Assembly in OD Mode - HRSG Assembly in files imported from GTP-GTM Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 11
2. HRSG Assembly: Definition and Requisites Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 12
2. HRSG Assembly: Definition and Requisites Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 13
Thermoflow, Inc. Date: 06/12/17 Drawing No: Company: Ignacio Martin Gonzalez User: Unregistered User HEAT RECOVERY STEAM GENERATOR PLAN VIEW HRSGAssembly[1] 2. HRSG Assembly: Outputs HRSGAssembly[1] TQ Diagram 1 FOR QUALITATIVE INDICATION ONLY 2 3 4 5 6 7 8 750 A A S[18] HPS2 600 S[14] HPS1 7543 5190 B G B Temperature [C] 450 300 150 E[4] LTE 4028 E[5] LPE 9680 B[7] IPB 3034 E[15] HPE2 4239 S[6] IPS 261 E[13] HPE1 3647 B[17] HPB 28912 C D E A C D E F C D E TOTAL BOILER LENGTH = 21,7 m HRSGAssembly[1] 0 0 15000 30000 45000 60000 75000 Heat Transfer [kw] F A B C D E F G H I J 4,95 m - 6,93 m 6,108 m 2,172 m 3,686 m 3,124 m - - - F 1 2 3 THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez 4 5 6 7 8 THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez 1305 06-12-2017 15:44:18 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\IMG_CC2P_ED_HRSG Ass.tfx 1305 06-12-2017 15:44:18 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\IMG_CC2P_ED_HRSG Ass.tfx 1 2 3 4 5 6 7 8 FOR QUALITATIVE INDICATION ONLY A A B B C F C G D D H A C D E E E TOTAL BOILER LENGTH = 21,7 m Thermoflow, Inc. Company: Ignacio Martin Gonzalez User: Unregistered User HEAT RECOVERY STEAM GENERATOR ELEVATION VIEW F A B C D E F G H I J Date: 06/12/17 Drawing No: HRSGAssembly[1] F 4,95 m - 6,93 m 6,108 m 2,172 m 17,18 m 11,82 m 2,64 m - - 1 2 3 THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez 4 5 6 7 8 1305 06-12-2017 15:44:18 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\IMG_CC2P_ED_HRSG Ass.tfx Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 14
2. HRSG Assembly: Outputs Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 15
2. HRSG Assembly: Outputs HRSGAssembly[1] Estimated HRSG Data 1. HRSG System Summary Size HRSGAssembly[1] Overall HRSG Thermodynamic Data 1. HRSG Summary HRSG efficiency 81,58 % Overall Length (horizontal) 21,72 m Heat recovered 66040 kw Overall Width 3,686 m Heat loss 495,3 kw Overall Height (HRSG) 11,82 m Heat available in exhaust gas (cooled to ambient) 80954 kw Overall Height (Main stack height) 17,18 m HRSG gas inlet temperature 610,9 C Stack gas exit temperature 120,1 C Weight HRSG gas inlet mass flow 443 t/h Overall Weight (dry) 220.400 kg Round to Square 7.400 kg Stack gas exit mass flow 443 t/h Transition Duct 25.150 kg HRSG gas inlet pressure 1,035 bar Main HRSG Section 187.850 kg Stack gas exit pressure 1,011 bar Overall Weight (wet) 234.650 kg Ambient pressure 1,013 bar HRSG total gas-side pressure drop to top of stack 24,52 millibar Heat Transfer Surface Area HRSG total gas-side pressure drop to ambient 21,96 millibar Overall surface area 20309 m^2 Economiser 11542 m^2 2. Water/Steam Paths Evaporator 7051 m^2 Path 1 Superheater 1716 m^2 Total heat transfer 49162 kw Miscellaneous Steam/water exit Pressure 80,72 bar Total number of tubes 1948 Temperature 500 C Mass flow 70,81 t/h Equipment Overall HRSG Unit Cost - including: 5.352.000 Steam/water inlet Pressure 81,97 bar Main Stack 257.450 Temperature 210,8 C Mass flow 71,52 t/h Mechanical Mechanical Labor 12.280 hours Path 2 Total heat transfer 12879 kw Mechanical Labor Cost 453.150 Steam/water exit Pressure 20,57 bar Transportation & Rigging Temperature 275 C On-site Transportation & Rigging 239.000 Mass flow 5,686 t/h Civil Foundation Concrete Volume 272 m^3 Steam/water inlet Pressure 20,86 bar Civil Labor 5.200 hours Temperature 105,7 C Civil Labor Cost 168.600 Mass flow 77,26 t/h Total Civil Cost 365.400 Path 3 Total heat transfer 3998 kw Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 16 Steam/water exit
2. HRSG Assembly: Managing Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 17
2. HRSG Assembly: Managing Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 18
3. Boiler Assembly - Boiler Design in TFX. TD and ED - Boiler Assembly Definition and Requisites - Boiler Assembly Outputs - Managing the Boiler Assembly - Boiler Assembly in OD Mode - Boiler Assembly in files imported from STP Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 19
3. Boiler Assembly Definition Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 20
3. Boiler Assembly Definition Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 21
3. Boiler Assembly Arrangement Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 22
3. Boiler Assembly Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 23
3. Boiler Assembly Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 24
3. Boiler Assembly, Outputs Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 25
3. Boiler Assembly, Outputs Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 26
B 3. Boiler Assembly, Outputs 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 FOR QUALITATIVE INDICATION ONLY FOR QUALITATIVE INDICATION ONLY A A A A C B B B J B C C C E A B C D D D D To pulverizers D F E E E E F A B C D E F G H I J - 14,79 m - - - - - - - - Thermoflow, Inc. Date: 06/13/17 Drawing No: Company: Ignacio Martin Gonzalez User: Unregistered User Boiler Assembly[1] Plan View Boiler Assembly[1] F F A B C D E F G H I J 51,46 m 14,79 m 7,393 m 8,872 m 66,3 m 76,66 m - - - 12,53 m Thermoflow, Inc. Date: 06/13/17 Drawing No: Company: Ignacio Martin Gonzalez User: Unregistered User Boiler Assembly[1] Elevation View Boiler Assembly[1] F 1 2 3 4 5 THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez 1305 06-13-2017 14:14:12 file= C:\Users\imart\Documents\Thermoflow 26\IMG\a_FAW1_Assemblies\Boiler\STPRO_No Ass_ED_Ass.TFX 6 7 8 1 2 3 4 5 THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez Boiler Assembly - Boiler Assembly[1] T-Q Diagram 1305 06-13-2017 14:14:12 file= C:\Users\imart\Documents\Thermoflow 26\IMG\a_FAW1_Assemblies\Boiler\STPRO_No Ass_ED_Ass.TFX 6 7 8 2500 2000 FRN(1) 405612 Temperature [C] 1500 1000 S(6) 60272 S(5) 60243 S(4) 60269 S(3) 84050 E(7) 85013 500 AH(11) 87394 Boiler Assembly[1] 0 0 200000 400000 600000 800000 1000000 Heat Transfer [kw] THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez 1305 06-13-2017 14:14:12 file= C:\Users\imart\Documents\Thermoflow 26\IMG\a_FAW1_Assemblies\Boiler\STPRO_No Ass_ED_Ass.TFX Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 27
4. Steam Turbine Assembly - ST Design in TFX - ST Assembly Definition and Requisites - ST Assembly Outputs - Differences ST Assembly / No Assembly - Managing the ST Assembly - Leakage Flows to a TFX Source - ST Assembly in OD Mode - ST Assembly in files imported from GTP-GTM-STP Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 28
Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 29
Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 30
4. Steam Turbine Assembly Definition Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 31
Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 32
Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 33
No Assembly Assembly Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 34
4. Steam Turbine Assembly Outputs Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 35
4. Steam Turbine Assembly Outputs STAssembly[1]: Steam Turbine Expansion Path STAssembly[1] Leak in 0,9512 M Make-up steam (from HPT inlet) 0 M 3600 80 bar 500 C Desup water 0,2197 M SSR 1,241 p 148,9 T 1,171 m LPT SS to LPT exhaust 0,1814 M LPT SS packing exhaust discharged 0,1134 M 3400 400 C 3200 20 bar Valve Stem leak 2 To SSR 0,0883 M Valve Stem leak 1 To LP section inlet 0,1478 M HPT Excess steam to LPT exhaust 0,8761 M Enthalpy [kj/kg] 3000 2800 2600 Wilson 0,97 0,95 200 C 300 C HPT HP leak 1 To LP section inlet 1,798 M 2400 0,85 0,9 0,1 bar HPT HP leak 2 To SSR 0,863 M 2200 2000 5,5 6,0 6,5 7,0 7,5 8,0 Entropy [kj/kg-c] p[bar], T[C], h[kj/kg], M[t/h] THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez 1 2 3 4 THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez FOR QUALITATIVE INDICATION ONLY 1305 06-13-2017 08:42:05 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\ST\IMG_CC2P_ED_ST Ass.tfx 5 6 7 8 1305 06-13-2017 1 08:42:05 file= C:\Users\imart\Documents\Thermoflow 2 326\IMG\FAW1_Assemblies\ST\IMG_CC2P_ED_ST 4 Ass.tfx 5 FOR QUALITATIVE INDICATION ONLY 6 7 8 A A A A A B A B B B B B D E C F D E C C C C D D D MSI D C E E E E Thermoflow, Inc. Company: Ignacio Martin Gonzalez F SHAPE, DIMENSIONS & SCALE ARE APPROXIMATE A B C D E F G H I J Thermoflow, Inc. Date: 06/13/17 Drawing No: Company: Ignacio Martin Gonzalez User: Unregistered User STEAM TURBINE PACKAGE PLAN STAssembly[1] F F SHAPE, DIMENSIONS & SCALE ARE APPROXIMATE A B C D E F G H I J 4,9 m 6,916 m 13,41 m 2,36 m 2,061 m - - - - - Date: 06/13/17 Drawing No: User: Unregistered User STEAM TURBINE PACKAGE ELEV STAssembly[1] F 4,9 m 6,916 m 13,41 m 3,322 m 2,723 m 3,987 m - - - - 1 2 3 4 5 THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez 6 7 8 1 2 3 4 5 THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez 1305 06-13-2017 08:42:05 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\ST\IMG_CC2P_ED_ST Ass.tfx 6 7 8 1305 06-13-2017 08:42:05 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\ST\IMG_CC2P_ED_ST Ass.tfx Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 36
4. ST Assembly, Efficiency Definition Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 37
4. ST Assembly: Leakage to TFX Source Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 38
Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 39
4. ST Assembly: Exhaust End Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 40
4. ST Assembly: Miscellaneous Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 41
4. Steam Turbine Assembly at Off Design Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 42
5. Plant Assembly - PEACE Cost Estimation Difference: App. SP.: Total Plant Cost TFX-PCE: Sum of cost of Equipment (included Ass.) - Plant Assembly Definition (GT Plants) Main Components, configuration Miscellaneous Economic Assumptions - Plant Assembly Outputs - Plant Assembly in files imported from GTP-GTM Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 43
5. Plant Assembly: Definition and Inputs Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 44
5. Plant Assembly: Definition and Inputs Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 45
5. Plant Assembly, Non-Flowsheet Equipment Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 46
5. Plant Assembly, Economics Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 47
5. Plant Assembly, Regional Costs Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 48
5. Plant Assembly: Outputs Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 49
5. Plant Assembly: Outputs Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 50
5. Plant Assembly: Outputs Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 51
5. Plant Assembly: Outputs Thermoflow Inc. 2017 Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 52